PDM中EMS项目管理课件PPT课件(-74页).ppt

Project Management In PDMBy VincentA member of ASE Group2 Project Type & Project OwnerODM/JDM Project Owner: PjMEMS Project owner: BD(if no further assignment)Project owner needs to:1.Conduct Kick-off Meeting2.Create & manage project in PDM3.Trigger gating in PDM until Mass-production NPIDVTMVTMass Production Pass Pass Fail Fail Gating Gating EndCancel Cancel Start ( Kick-off )Planning CharterCancel Pass Project Type v.s. Project Phase Type Phase ODMEMS/EMS+JDMEVTVODVTVOVMVTVVV(V: Required , O: Option)選定Project Type會決定 Project 從那個Phase開始,但ODM之Refresh model:Project-REFn(n=1,2etc.)會從DVT Phase開始EMS/ODM/JDM之Extension model: Project-EXTn (n=1,2etc.)會從MVT Phase開始注意:若FG P/N為87xx-xxyyyy-yy屬FRU ( xx-xx為客戶代碼,yyyy-yy為流水號 )88xx-xxyyyy-yy屬測試用治具or 短期客戶來料(free)純代工者,BOM可不用建project!A member of ASE Group3Project phase for Refresh and Extension ModelRefresh project starts from DVT(Name-REFn,n=1,2,3) The definition of refresh project Major HW or SW. Major mechanical change like housing different. Majority AVL commodities change. Whole process change like transferring lead to lead free(RoHS). The other after discussion with DQA head or authorized, and agreed.Extension project starts from MVT(Name-EXTn,n=1,2,3) The definition of extension project New part number due to new customer and without design change. Minor change on HW. Minor change on S/W. (Ex. customer logo or code update). Minor mechanical change. (Ex. label, package, color and internal bracket). Minority AVL commodities change The other after discussion with DQA head or authorized, and agreed.Once the base project has entered mass-production phase, project owner need to create new project for its refresh or extension model.A member of ASE Group4Project StructureProject FolderDesign Folder NPI Common Folder Product ( FG PN ) USI NPD Design output data NPICommon NPI documents , when project with many USI FG products FG : Finish Good Product Folder ( document BOM, NPI )Product Material BOM - Parts basic data - Parts document Supplier parts / USI design parts document Customer Folder Customer input data ProjectLearn Lesson Folder USI NPD Learn Lesson output data A member of ASE Group5ProjectProject ABCProject Folder ( PJF-ABC )Other Folders Product 1Product n( EVT MP )( EVT MP )( EVT MP ) ( EVT MP )Naming ruleProject ABC-EXT1Project Folder ( PJF-ABC-EXT1 )Other Folders Product 1Product n( MVT MP )( MVT MP )( MVT MP ) ( MVT MP )A member of ASE Group6New, Refresh and ExtensionNew requirement about product Judge EC or new FG PN?Is there a Project with similar product?Can DQA test be finished within MVT?Create Extension project to accommodate new FG PNCreate Refresh project to accommodate new FG PNCreate new project to accommodate new FG PNFollow the engineering change procedureECNNew FG PNNoYesNoYesIs the project in M.P. phase?YesAdd new FG PNinto project existedNoIs it necessary to have relationship when searching?YesNoDoes project belong to EMS type?YesNoA member of ASE Group7 Kick-off MeetingThe EMs kick-off meeting need to includethe below information: 1. USI/Customer team member list 2. Customer requirement -Quality -Manufacturing process(4M) -Local source applied? 3. Forecast/Plan/Schedule - sample shipping date/qty - DVT gating date(小量樣品轉中量小量樣品轉中量) - MVT gating date(中量轉中量轉大量生產大量生產) 4. NPI document list for product folder (PDF-XXX) 5. 4M preparation -Man -Machine(ex:tool,fixtureetc.) -Material(consign或自購或自購) -Method/Process(ex:run-in,burn-inetc.) NPICancel Cancel DVTMVTMass Production Pass Pass Fail Fail Gating Gating EndStart(Kick-off) Planning CharterCancel Pass A member of ASE Group8Planning & Charter1.Create Project ( Name )2.Create Project Folder ( PJF-Project Name)3.將Project Folder放入Project的“affected item”後按“Next Status”到“Charter” 1.PDM人員會將Project Name 正式設到PDM , 往後BD建此project之FG P/N(含BOM), 或 其他部門發Action Tracking , Bug Tracking, ECR-design 皆需選此 Project / Project Folder 做資料連結 2.Charter Approved為 Project Planning 時, 於Cover Page之Change Analyst Field 中 設定, 挑選規則如下 : - New Project Charter 為 BU Head - Refresh Project Charter 為 PjM Head - Extension Project Charter 為 PE Head3.Charter confirm project 的成立 , Approved 後到DVT phase. NPICancel Cancel DVTMVTMass Production Pass Pass Fail Fail Gating Gating EndStart ( Kick-off ) Planning CharterCancel Pass A member of ASE Group9DVT Charter Approved後 ,Status會進到DVT階段,在 DVT階段: 1.Project Owner 需適情況create .Customer Folder(CDF-Name) -For customers original TPD .NPI common folder(NCF-Name) -For同一project之不同P/N(USIs TPD) BD,MD,PE再發DCN將TPD 放上去 2.BD create FG P/N(ENPD)並放入PJF內 -並透過PDM向PC預約SMT產線 i.e. send FG PN(page 3) to PC 3.PE/MD create SFG,RAW P/N 4.PE/MD create Product Folder (PDF-FG P/N) & build BOM 5.完成DVT sample生產 6.PE/MD 根據DVT Document Checking List 發“ DCN(PDF/NCF)來啟動PDF的 收集for USI 內部用之TPD 7.相關單位(ME,TE)收到 DCN時,需發 DCN(Cross Dep), 將其負責的TPD 放上去. 8.ME、TE需將DVT sample生產的問題發出 Bug tracking , 以利後續改善追蹤. NPICancel Cancel DVTMVTMass Production Pass Pass Fail Fail Gating Gating EndStart(Kick-off) Planning CharterCancel Pass A member of ASE Group10DVT Gating ( Review / Approve ) Project Owner依DVT Target Gating Date在PDM trigger DVT Gating前必需 確認13項已完成: 1. Product Folder(PDF) 已完成DVT階段 之TPD收集 2. Action tracking 沒有key open action 3. Bug tacking no severity 1,2,3 bug with E/D/C/B solution factor Project owner press “Next status” in PDM即進入DVT gating(i.e. DVT review / DVT approve)DVT Reviewer(NPI)為:ME、TE、VQA、 MQA、QE ,皆accept 後會自動送給DVT approver DVT Approver為:PE Head,accept後即 為MVT ,並自動通知MVT的Reviewer和 Approver NPICancel Cancel DVTMVTMass Production Pass Pass Fail Fail Gating Gating EndStart ( Kick-off ) Planning CharterCancel Pass A member of ASE Group11MVT此MVT階段: 1.BD 透過PDM向PC預約SMT產線 i.e. send FG PN ( page 3 ) to PC (p27p28) 2完成MVT生產 3.PE/MD 根據MVT Document Checking List 發 “ DCN ( PDF / NCF ) “ 來啟動 PDF 收集 MVT之TPD 4.相關單位收到 DCN時,需在 PDM發DCN (Cross Dep), 將其負責的MVT之TPD 放上去. 5.ME、TE需將MVT生產的問題發出 Bug tracking , 以利後續改善追蹤. NPICancel Cancel DVTMVTMass Production Pass Pass Fail Fail Gating Gating EndStart(Kick-off) Planning CharterCancel Pass A member of ASE Group12MVT Gating ( Review / Approve ) Project Owner依MVT Target Gating Date在PDM trigger DVT Gating前必需 確認14項已完成: 1. Product Folder ( PDF ) 已完成 MVT 階段之TPD收集 2. Action tracking 沒有key open action 3. Bug tacking fix all design bugs no open bug 4. FPYR 需達到Target ( index p16 ) Project owner press “ Next status ” in PDM 即進入即進入 MVT gating ( i.e. MVT review / MVT approve ) MVT Reviewer為ME、TE、 VQA、MQA、 QE、PD ,皆accept後會自動送給Approver. MVT Approver 為 MT Head , accept後即可正式進入mass-production NPICancel Cancel DVTMVTMass Production Pass Pass Fail Fail Gating Gating EndStart(Kick-off) Planning CharterCancel Pass A member of ASE Group13PDM database structure for project operation Project Folder(PJF-project) FG P/N(1n) Design Folder(DF-xx)Customer Folder(CDF-xx)Project (Life Cycle Mgmt)Bug tracking(1n) Action tracking(1n) ECR-Design(1n) Product Folder (PDF-FG PN)DQA,ME,TERDOriginatorStructure TPM ,Project OwnerTPM ,Project OwnerRD,MD,PE(Solution)All team members(Action)PE/MD(ECN)To ( Output ) TPM ,Project OwnerGating reviewer/approverTPM ,Project OwnerRD,MD,DQA(NPD TPD)TPM ,Project OwnerBD,PE,MD(customer TPD)BD (ENPD)MD:System/PE:PCBA(BOM)SFG, RAW P/N(1n)Product TPD (1 n)MD:System, PE:PCBAME,TE,EQ.etc.(NPI TPD)ME,TE,EQ(DCN)etc.MD:System,PE:PCBA Parts TPD(1 n)MD,PE(DCN)BOMChangesA member of ASE Group14 EMS Project Job Responsibility DVTMVTMPProject Owner BD or further assignmentBD or further assignmentFulfillment Owner BDBDPhase Gating Trigger Project Owner Project OwnerPhase Gating Approver PE HeadMT HeadSite MT HeadNPI Operation Reviewer ME, TE, MQA ,QE , VQAME, TE, PD, MQA,QE,VQASite ME, TE, PD, MQANPI Operation CoordinatorPEMESite MEA member of ASE Group15EMSODMEVT2 timesDVT4 times2 timesMVT2 times2 times The production order qty for each phase are as below:BoardSystemEMSODMEMSODMEVT10 40 pcs40 pcsDVT20 500 pcs20 200 pcs20 500 pcs10 200 pcsMVT50 1000 pcs50 500 pcs50 1000 pcs10 500 pcsProduction times and qty for each phase The production times for each phase are as below: If it has reached the times or exceeded the qty,BD has to issue SPR to PMC head , MT head , PD head , PjM , BU head & QRB Chiefs for approval in PDM. (refer to SPR operation P30P60) A member of ASE Group16 PCBA product yield rate for MVT gating shall not less than the number in this table. ProductSMTASMICTFCTDPCPOSAP95 %95 %85 %90 %PDANBC M/BOthers90 %90 %80 %90 %WLAN95 %95 %N/A85 %FPDCB95 %95 %N/A95 % System product yield rate for MVT gating criteria Notebook PC / PDA product total FPY shall not less than 85%, the other system product FPY shall not less than 90%.MVT Gating yield rate criteria A member of ASE Group171-1.Create a Project 1. New Object Project Name 2. Select type as Project ,enter number for Project NameReviewerApproveroriginal gating dateProject Type3.Enter required fields at Page threerevised gating dateA member of ASE Group181-2.Create a Project4.Enter required fields at Cover Page(Description & Workflow)5.Enter required fields at Page Two(Site, BU, Area,Customer) 6.Ensure all required fields being entered then click “Save”注意注意: Affected items有有放入放入Project folder後才後才可選可選workflowA member of ASE Group192.Create a Project Folder 1. New Object 2. Select Type as Project Folder,enter Number as PJF-NameNaming rule: PJF-Project Name3.Select Product Line 4.Enter Description A member of ASE Group202.Click Add Items 1. Click Projects “Affected Items” 3. Enter Project Folder number (PJF-XXX) in the field of Item Number3.Link PJF onto ProjectA member of ASE Group21Add charter function in project New Project : BU head Refresh Project : PjM head Extension Project : PE head After review of the project plan and the supportingfeasibi lity studies, a project is ready for charter. The privilege of project charter is as followsSelect BU head orPjM head orPE headfor charterA member of ASE Group225.Link Items onto PJFItems included Design Folder(JDM/ODM),Customer Doc. Folder & FG P/NAll items should be ready prior to be linked onto PJF 1. Click Project Folders “BOM” 2. Click “Modify” 3. Click “Add Item” 4. Enter Find Number and Doc. Number,ex: 0 Design Folder (i.e.DF-xxxx) 1 Customer Doc. Folder(I.e. CDF-xxxx) 10 FG P/N-1 20 FG P/N-2Important!FG P/N need to be linked with PJF otherwise SFIS will alert for its production order若若FG P/N為為:87xx-xxxxxx-xx,即屬即屬FRU,test fixture,轉售轉售or來料代工者來料代工者可不用建可不用建project!A member of ASE Group231.Go into PDF,check if all essential documents are available. 6-1.Before DVT/MVT GatingNot Available!AvailableA member of ASE Group246-2.Before DVT/MVT Gating2.Go into the “Changes” of PJF,check if all key bugs are closedA member of ASE Group257.Trigger DVT/MVT Gating 1.Click “Next Status” 2.Check if the approvers/observers are correct before clicking “Route”A member of ASE Group26Pending a Project Project Pending Action: 1. Send mail to BU Head 2. How to fill in the pending field by BU head 3. BU head Send mail to PM A member of ASE Group27How to change project status to pending1. PM needs to find the project , mail to BU head to fill in the Pending field on Page Three. ( PM ) 2. After BU head to fill “Yes” in the Pending field , Send mail to inform PM ( BU head )PlanningEVTEVT ReviewerEVT ApproverDVTDVT ReviewerDVT ApproverMVTMVT ReviewerMVT ApproverMass ProductionA member of ASE Group28How to send mail to BU Head 1 / 2 Project Pending PM needs to find the project, mail to BU head to fill in the Pending field on Page Three. Below is the operation steps.1.2 Click To button1.3 Select BU Head1.4 Click To - button1.5 Click OK button1.1 Click Send buttonA member of ASE Group29 How to send mail to BU Head 2 / 21.6 Key in comments inform BU Head for pending this project1.7 Click Send button Project Pending A member of ASE Group30How to fill in the pending field by BU head Project Pending BU head clicks on the attachment of the mails sent from Agile He could enter the Agile CM and open the project directly. BU head fills in Yes at the Pending field of Page Three if he agrees with PMs request. 2.2 BU head to fill in Yes at the Pending field of Page three2.1 Click Page Three buttonA member of ASE Group31BU head Send mail to PM Project Pending After BU head filled in pending field ,Send mail to inform PM2.3 Click Send button2.4 Click To button2.5 Select PM2.6 Click To - button2.7 Click OK buttonA member of ASE Group32Cancel a ProjectProject Cancel Action: 1. Send mail to BU Head 2. How to fill in the Cancel field by BU head 3. BU head Send mail to PM 4. How to change Project to Cancel by PM A member of ASE Group33How to change project status to cancel1. PM needs to find the project , mail to BU head to fill in the Cancel field on Page Three. ( PM ) 2. After BU head to fill “Yes” in the Cancel field , Send mail to inform PM ( BU head )3. PM needs to change status to Cancel (PM) CancelPlanningEVTEVT ReviewerEVT ApproverDVTDVT ReviewerDVT ApproverMVTMVT ReviewerMVT ApproverMass ProductionA member of ASE Group34How to send mail to BU Head 1 / 2 Project Cancel PM needs to find the project, mail to BU head to fill in the Cancel field on Page Three. Below is the operation steps.1.2 Click To button1.3 Select BU Head1.4 Click To - button1.5 Click OK button1.1 Click Send buttonA member of ASE Group35 How to send mail to BU Head 2 / 21.6 Key in comments inform BU Head to Cancel project1.7 Click Send button Project Cancel A member of ASE Group36How to fill in the pending field by BU head Project Cancel After BU head received a mail from Agile for the PM requirement, He can click the attachment to enter the Agile CM and open the project. BU head to fill in Yes on the Cancel field of Page Three if agree PM requirement . Otherwise dont fill in. 2.1 Click Page Three button2.2 BU head to fill in Yes on the Cancel field of Page threeA member of ASE Group37BU head Send mail to PM Project Cancel After BU head filled in cancel field ,Send mail to inform PM2.3 Click Send button2.4 Click To button2.5 Select PM2.6 Click To - button2.7 Click OK buttonA member of ASE Group38How to change Project to Cancel Project Cancel Only when BU head fill in Yes on the Pending field of Page Three, PM can have authority to change status as “Cancel”3.1 Click “ Next status ” by PM3.2 Select “ Cancel ”3.3 Click “ OK ”A member of ASE Group39How to inform PC for a new sample build thru PDM1.BD enter data into the below 4 fields at “page 3” of FG P/N -Shipping date, SMT_Qty, Shipping_Qty, consign material ready date2.Click “Send” for sending this PN to PC -PE send it for 1st PCBA sample build once PE received PCBA FG ENPD from BD -MD send it for 1st system sample build once MD received system FG ENPD from BD -BD send it for the following lots before mass-production PE enter for PCBA BOM MD enter for system BOM MC enter material ready date(for parts purchased by MP) PC enter the planned SMT date once he received this FG PN sent by BD/PE/MD via PDMBD Click “Send” here!若有PE/MD/RD自行取得之材料,請PE/MD將預計到廠日填於: RD material ready date供PC安排上線日期A member of ASE Group403-1Enter comments for PC or request the other people to fill