JIT改善项目汇报2008.ppt

20743200256.624.20%69.30%67.30%69.10%95.30%1.30%8.11.90%0.40%1.20%0.00%0.70%19.10%0.40%5/23/20055/16/20058723496208228.129.90%77.30%67.90%75.80%94.80%0.50%2.52.20%1.00%1.10%0.10%0.10%23.80%0.10%5/16/20055/9/2005762003215727327.60%72.80%72.40%72.70%94.40%0.50%10.81.30%0.50%1.00%0.00%0.10%18.60%0.20%5/9/20055/2/200565786881235.343.70%69.90%73.00%70.50%95.80%0.30%10.32.00%0.30%1.00%0.00%0.10%20.70%0.10%4/27/20054/25/20055523361166277.531.90%74.80%58.40%76.70%93.60%0.40%19.61.70%0.20%1.00%0.00%0.10%18.00%2.30%4/25/20054/18/200544160914262.456.60%63.60%76.50%65.10%92.10%2.50%9.60.90%0.80%0.80%0.00%0.00%18.40%3.40%4/18/20054/11/2005339658351.660.10%91.50%63.00%86.90%94.40%1.60%4.30.00%0.00%0.00%0.00%2.80%14.70%1.00%4/11/20054/4/200522890975303.310.40%74.20%15.20%48.60%95.60%0.00%8.11.30%0.10%0.60%0.00%0.00%17.30%2.90%4/4/20054/1/200511总数平均生产时间量产试制设备利用率总体手工处理平均时间贴片时间产量总数任务令闲置率设备利用率贴片效率任务令异常尾数板其他停机上料物料因素工艺因素加工准备设备因素结束时间开始时间周次行号0.00%12.504.80%109.203.50%20.813.18.10%5/21/2005210.30%10.206.70%10603.90%2014.913.10%5/20/2005200.00%6.115.32.70%1118.317.74.50%15.322.73.80%5/19/2005190.00%25.409.30%105.101.90%21.619.77.90%5/18/2005180.00%9.706.60%1.105.703.90%19.517.513.40%5/17/2005170.00%14.508.50%107.304.20%13.917.38.80%5/16/2005160.10%10.9127.40%118.712.16.30%15.117.610.10%5/15/2005156.00%9.305.70%108.705.30%18.120.311.10%5/14/2005140.30%4.901.30%102.500.70%8.810.72.30%5/13/2005130.00%12.113.96.00%116.87.73.30%18.521.38.70%5/12/2005120.70%12.58.74.60%1116.185.70%18.711.27.30%5/11/2005110.00%11.201.90%106.301.00%31.118.25.20%5/10/2005100.10%10.403.40%106.202.00%24.324.67.90%5/9/200590.10%904.10%1012.305.60%2020.99.20%5/8/200580.20%13.86.83.30%1125.76.64.60%21.314.77.60%5/7/200570.10%8.604.40%109.704.90%23.621.412.00%5/6/200560.10%15.604.80%1018.505.70%20.829.96.40%5/5/200550.10%12.503.50%10501.40%13.123.53.70%5/4/20054320.00%4.803.70%106.705.20%13.321.310.30%5/1/20051量产试制首检比例量产试制量产试制贴片丝印首检停首检停机时间机时间每次首检时间平均工艺设置次数每次平均设置时间工艺设置比例每次换线时间换线比例首检工艺设置（包括设备）换线统计日期序号统计工段：统计工段：1-61-6老西门子线老西门子线环球线两台机（环球线两台机（1010、1212线）换线次数频率分布线）换线次数频率分布一周共计换线一周共计换线126126次次3分钟4分钟5分钟6分钟7分钟8分钟9分钟10分钟11分钟12分钟13分钟14分钟15分钟16分钟17分钟18分钟19分钟20分钟2 25 52 27 78 852528 8111115153 33 310100204060时间出现次数10、12线测量日期测量日期最高温度最高温度160160度以上的度以上的时间时间110160110160度之间度之间的时间的时间Max178.90 178.90 80.00 80.00 88.00 88.00 Min165.00 165.00 23.00 23.00 54.00 54.00 Delta13.90 13.90 57.00 57.00 34.00 34.00 m m171.84 171.84 45.25 45.25 72.88 72.88 s s3.92 3.92 11.68 11.68 7.44 7.44 Limit5.00 5.00 5.00 5.00 10.00 10.00 UL176.84 176.84 50.25 50.25 82.88 82.88 LL166.84 166.84 40.25 40.25 62.88 62.88 UL-m m5.00 5.00 5.00 5.00 10.00 10.00 m m-LL5.00 5.00 5.00 5.00 10.00 10.00 Cp0.43 0.43 0.14 0.14 0.45 0.45 Cpk0.43 0.43 0.14 0.14 0.45 0.45 0.370.370.160.160.930.93线类线类#5#50.450.450.280.281.151.152121线线0.60.60.140.141.081.082020线线0.360.360.30.31.221.221919线线0.330.330.120.121.121.121818线线0.330.330.230.231.661.661717线线0.520.520.140.141.301.301616线线0.280.280.180.181.211.211515线线 0.350.350.310.310.740.74线类线类#4#40.330.330.370.371.611.611414线线0.380.380.280.281.711.711313线线0.360.360.370.370.930.931212线线0.310.310.310.310.820.821111线线0.350.350.370.370.820.821010线线0.390.390.520.520.900.900909线线0.460.460.370.370.850.850808线线 0.20.20.130.130.560.56线类线类#3#3 0.40.40.170.170.520.52线类线类#2#20.460.460.150.150.410.410505线线0.450.450.240.240.780.780404线线0.350.350.310.310.570.570202线线 0.350.350.10.10.520.52线类线类#1#10.320.320.120.120.520.520303线线0.370.370.130.130.510.510101线线110-160110-160度时间度时间160160度以上时间度以上时间峰值温度峰值温度线体线体PCR特性类别贴片机配置A类板B类板C类板D类板1HS60+HF31: 8: 17981: 6: 7784: 22: 10363: 15: 17652M3X6(08)+M3X2(04)+M6(04)+M6(01)1: 8: 17751: 6: 7744: 22: 10453: 14: 17623GC60+GC60+GI-141: 8: 18011: 6: 7782: 14: 10496: 22: 17614CM402+CM402+GSM-I1: 8: 18221: 6: 7674: 22: 10623: 26: 16875CM402+CM402+GSM-II1: 8: 18331: 6: 7804: 22: 10403: 15: 176975.147.336.578.613.110.221.419.2CM402+CM402+GSM-II577.051.438.383.513.310.623.020.4CM402+CM402+GSM-I4103.364.248.6106.616.311.39.516.4GC60+GC60+GI-14395.661.746.598.414.510.28.514.6M3X6(08)+M3X2(04)+M6(04)+M6(01)299.662.447.1103.815.711.29.515.9HS60+HF31D类板C类板B类板A类板D类板C类板B类板A类板贴片机配置类别单板周期（秒）虚拟组装成本虚拟组装成本比单板周期比类别贴片机配置A类板B类板C类板D类板A类板B类板C类板D类板1HS60+HF31.091.131.101.191.31.31.31.32M3X6(08)+M3X2(04)+M6(04)+M6(01)1.001.001.001.101.31.31.31.33GC60+GC60+GI-141.131.121.111.241.41.31.41.44CM402+CM402+GSM-I1.402.731.041.011.11.01.11.05CM402+CM402+GSM-II1.322.541.001.001.01.01.01.0虚拟组装成本类别贴片机配置A类板B类板C类板D类板1目前GSMX3配置40.018.024.238.22CM402+CM402+GSM-I20.423.010.613.33CM402+CM402+GSM-II19.221.410.213.1虚拟组装成本比类别贴片机配置A类板B类板C类板D类板1目前GSMX3配置1.001.001.001.00平均比例2CM402+CM402+GSM-I0.511.280.440.350.643CM402+CM402+GSM-II0.481.190.420.340.61结束结束