模具零件的材料及热处理DOC.doc

4.1模胚组板类别东江标准名称使用材料/供应商备注模 胚 组 件模胚 mold baseh.k.上码模板 top clamp plates50c, s55c,1050, 1055，p20，1.2311热流道框板 spacer plates50c, s55c,1050, 1055水口板 runner stripper plates50c, s55c,1050, 1055“a”板 “a” plates50c,1050,1055,718,718h,738, 738h,p20,m202,m238, m300, m310, m310h, gs2311, gs2312, px88, mup，p20，1.2311推板 stripper plates50c,1050, 718,738,p20,m202“b”板 “b” plates50c, s55c,1050, 1055，p20，1.2311“b1”板 “b1” plates50c, s55c,1050, 1055“b2”板 “b2” plates50c, s55c,1050, 1055托板 support plates50c, s55c,1050, 1055凳仔方 spacer blocks50c, s55c,1050,1055,顶针板 ejector plates50c, s55c,1050, 1055，p20，1.2311顶针托板 ejector retainer plates50c, s55c,1050, 1055，p20，1.2311下码模板 bottom clamp plates50c, s55c,1050, 1055，p20，1.2311回针 return pinstd,dme,dme eqv,hasco,hasco eqv，daido边钉 guide pinstd,dme,dme eqv,hasco,hasco eqv，daido边司guide bushstd,dme,dme eqv,hasco,hasco eqv，daido哥林柱ejector guide pinstd,dme,dme eqv,hasco,hasco eqv，daido中托司 ejector guide bushstd,dme,dme eqv,hasco,hasco eqv，daido4.1模胚组板类别东江标准名称使用材料/供应商备注模 胚 组 件水口边support pinstd,dme,dme eqv,hasco,hasco eqv，daido直司straight guide bushstd,dme,dme eqv,hasco,hasco eqv，daido托边shoulder guide pinstd,dme,dme eqv,hasco,hasco eqv，daido4.2成型件类别东江标准名称使用材料/供应商备注成 型 件上模肉cavity insert下模肉 core insert上模镶件cavity small insert下模镶件core small insert行位slide block行位镶件slide insert可换镶件exchangeable insert水口镶件runner insert斜顶镶件cam insertassab: 718,718h,s136h,s7,s136, 635,8407,618german: gs711, gs638,gs738, gs767, gs2311,gs2312, gs2083, gs2083h,gs2316, gs2344 esr,gs2344 efs, gs307,gs316, gs316 esrbohler: m202,m238, m300, m310, m310h,m461daido:nak55,nak80,pak90,px88,pds3,skd11,skd61,dh2fp20, 738h,mup, h13, pm35,420,420h , sm.v3, m.e.k4becu max30 (铍铜)，becu max40(铍铜)，ampco940(合金铜)s136, 8407,:gs2083 esr, gs2344, h13:淬火后二次回火，硬度hrc4852hardened，hrc 4852gs2083 var, 420: 淬火后二次回火，硬度hrc5256hardened，hrc 5256氮化0.15深，硬度hrc 6870nitrided 0.15dep，hrc 6870上模镶针cavity insert pin下模镶针core insert pin行位镶针slide insert pin斜顶镶针cam insert pinstd,dme,dme eqv,hasco,hasco eqv,rabourdin,daido,daido eqv,正钢puch,misumi采用标准顶针改做上模肉压块cavity clamp下模肉压块core clamps50c, 1050, p20日期镶针date indicator环保镶针recycle marked pinstd,dme,dme eqv,hasco,hasco eqv,daido,daido eqv,puch,misumi哥针core pindaido, daido eqv,dme,dme eqv疏气针gas expellerdaido4.3浇注系统类别东江标准名称使用材料/供应商备注浇注系统法兰 locating rings50c,1050唧咀 sprue bushing法兰唧咀 sprue bushing locating唧咀头 sprue gates50c,1050,420,o1，p20s50c,1050:渗碳0.3深，硬度hrc 5256carburized 0.3dep，hrc 5256o1: 淬火后二次回火，硬度hrc5256hardened，hrc 5256加长唧咀 extend sprue bushing浇口套gate bush420唧咀身 sprue bodys50c,1050,420,becu max40,o1s50c,1050:渗碳0.3深，硬度hrc 5256carburized 0.3dep，hrc 5256o1: 淬火后二次回火，硬度hrc5256hardened，hrc 5256唧咀套 sprue bushs50c铁管steel pipes50c4.4发热元件、热流道系统类别东江标准名称使用材料/供应商备注发热元件、热流道系统钢“o”令 steel o-ringdme热流道板 hot manifold420,dme,隔热板 high temp. insulator sheetdme,hasco隔热垫 riser pad420,dme,hasco,mold-master,yudo中心垫 center support pad420,dme,hasco,mold-master,yudo阀针系统valve gate systemdme,hasco,mold-master,yudo热唧咀 heater nozzledme,hasco,mold-master,yudo热唧咀定位套nozzle bushdme,hasco,mold-master,yudo热唧咀头 heater sprue gatedme,hasco,mold-master,yudo封针closed pindme,hasco,mold-master,yudo封针衬套 closed pin banddme,hasco,mold-master,yudo发热圈 band heaterdme发热片 heater sheetdme热电偶 thermocoupledme延长咀头extend nozzle发热壳 heater shelldme唧咀隔热套 gate shell insulatorhasco，yudo，dme发热管 manifold heaterdme发热管尾塞heater pullerdme4.4发热元件、热流道系统类别东江标准名称使用材料/供应商备注发热元件、热流道系统流道尾塞end plug420,dme发热管压块 heater clamps50c冷却套 cooling bushmold-master背板 back platemold-master温控器 temp. control moduledme,mold-master,yudo,hasco温控箱 main framedme,mold-master,yudo,hasco接线盒 terminal mounting boxhating,dme,mold-master,yudo,hasco电源线 power cablestd电缆 mold power-thermocouple cablestd电源/电偶接头 power/signal adapterstd电源/电偶插座 power/signal connectorstd保温铝板reflector sheethasco热流道板附件accessory kithasco热唧咀过滤器filter cartridgehasco4.5脱模构件类别东江标准名称使用材料/供应商备注脱模构件行位压片 gibo1淬火后二次回火，硬度hrc5256hardened，hrc 5256铲基wedgep20,s50c,1050，01s50c,1050:渗碳0.3深，硬度hrc 5256carburized 0.3dep，hrc 525601：淬火后二次回火，硬度hrc5256hardened，hrc 5256p20: 氮化0.15深，硬度hrc 6870nitrided 0.15dep，hrc 6870斜边 angle pinstd, dme,dme eqv, hasco,hasco eqv, daido ,daido eqv,puch,misumi, rabourdin，正钢斜边压块 angle block司筒针压块 retaining blocks50c,1050弯销forniciform dowel斜顶杆link bar方销 square dowelp20,gs738nitrided 0.15dep，hrc 6870水口勾针 sprue puller推方杆stripper rodstd, dme,dme eqv, hasco,hasco eqv, daido ,daido eqv,puch,misumi, rabourdin采用标准顶针改做推方stripper bar直顶 ejector bar斜顶camp20,gs738,assab 718, assab 718h,718nitrided 0.15dep，hrc 6870弹弓胶 polyurethane spring直顶座ejector base推方座stripper base斜顶滑块 cam slide blocko1, nak80o1: 淬火后二次回火，硬度hrc5256hardened，hrc 5256斜顶管位块wear block管位套locating set杯士铜，bronze4.5脱模构件类别东江标准名称使用材料/供应商备注脱模构件斜顶座cam baseo1, nak80,p20o1: 淬火后二次回火，硬度hrc5256hardened，hrc 5256顶针 ejector pin扁顶针 ejector blade托针 stepped pin司筒针 ejector sleeve pin司筒 ejector sleevestd,dme,dme eqv,hasco,hasco eqv,rabourdin,daido,daido eqv,正钢puch,misumi柔和哥 flexi coredaido,daido eqv,progressive顶针板回归器 ejector return assemblydaido,daido eqv拉力板 tension linkdaido,daido eqv,拉模扣 puller boltdaido扶针 support pinstd,s50c,1050高温弹弓 temp. resist spring黄弹弓 yellow spring银弹弓 silver springstd弹弓 compression spring蓝弹弓blue spring红元弹弓red spring圆线弹弓circular section springstd4.5脱模构件类别东江标准名称使用材料/供应商备注脱模构件顶棍ejector rods50c气咀 air valve420气拍air poppet valvedaido,dme,hasco加速顶出器accelerated knock-outsdme旋转块rotary blocko1, nak80o1: 淬火后二次回火，硬度hrc5256hardened，hrc 52564.6限位零件类别东江标准名称使用材料/供应商备注限 位 零 件压块 clamp斜边压块 angle block垫块mat垫板 back-up plates50c,1050管位块 lock block分型面管位块（凹/凸） p/l lock (female/male)分型面管位块（凹） p/l lock (female)分型面管位块（凸） p/l lock (male)o1, daido, dme,hasco,嘉善长盛，正钢o1: 淬火后二次回火，硬度hrc5256hardened，hrc 5256弹弓波子spring plunger with balleoc, daidodaido:bp-6,bp-8,bp-10,bp-12eoc:w8087/m6, w8087/m8, w8087/m10,老虎扣 slide retainerdmepsl0001,psl0002,psl0003销钉 dowel pinstd平键flat keystd扁销flat dowelstd加硬销钉 harden dowel pinstd“u”形销 “u” pin限位块 stoppers50c,10504.6限位零件类别东江标准名称使用材料/供应商备注限 位 零 件限位戒指 limited washers50c,p204.7运水系统类别东江标准名称使用材料/供应商备注运水系统冷却水道 cooling channel运水道（管） water line快插喉咀plugstd, dme,hasco,daido,快插座 socket加长喉咀 extension plug18mma/c六角黄铜枝喷管 bubbler tubedme,hasco,daido,喷管接头 cascade water junctiondme,hasco,daido,喉塞 pressure plugstd, dme,hasco水塞 threadless brass pressurestd, dme,麦士金隔水片 baffle黄铜 brass防水胶圈 o-ring司达行耐高温耐油温铜堵头 copper presure plug红铜 copper铜枝copper pin红铜 copper集流板 connector block分流块 branch blocks50c,1050直接头 straight junction转角接头 corner junction曲接头bent junction“t” 型接头 “t” junction山耐斯4.7运水系统类别东江标准名称使用材料/供应商备注蓝色水管 blue water tube std塑料线夹plastic lockstd喉箍hose clampsstd透明水管 transparent water tube std4.8电气、液压、气动元件类别东江标准名称使用材料/供应商备注电气、液压、气动元件油唧 hydraulic cylinder华信，taiyo,smc,油唧座 bot. hyd. cylinder油唧端仔 hydraulic link油唧接头 hyd.oil.connector油唧连接杆 hydraulic link pins50c,1050高压油喉 high pressure oil pipe透明油喉 transparent oil pipe滴油咀 nippledme活塞 piston接头 adapter油箱oil tank油路板hydraulic blocks50c,1050溢流阀load valve节流阀flow regulator valve方向阀 directional control valve顺序阀sequence valve单向阀check valve换向阀reversal valve分流集流阀centralize valvestd4.8电气、液压、气动元件类别东江标准名称使用材料/供应商备注电气、液压、气动元件柱塞泵plunger pump齿轮泵gear pump水箱water tank汽缸盖 cylinder cover汽缸 cylinder高压气管high-pressure windpipe咭掣 limit switch咭掣固定板 switch plates50c,10504.9辅助装置类别东江标准名称使用材料/供应商备注辅 助 装 置导向块 guide block导轨 guide track导向杆 guide rod“t”型滑块 “t” gibo1,nak80，p20o1: 淬火后二次回火，硬度hrc5256hardened，hrc 5256nak80，p20: 氮化0.15深，硬度hrc 6870nitrided 0.15dep，hrc 6870 剑仔levers50c，01，p20o1: 淬火后二次回火，硬度hrc5256hardened，hrc 5256p20: 氮化0.15深，硬度hrc 6870nitrided 0.15dep，hrc 6870 先复位杆 early return pins50c，01，p20o1: 淬火后二次回火，硬度hrc5256hardened，hrc 5256p20: 氮化0.15深，硬度hrc 6870nitrided 0.15dep，hrc 6870撞块col