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DMG innovative technologiesGroundbreaking Automation SolutionsDMG AUTOMATION02|05Portfolio/Standard Products06|07WH 2 and WH 2i08|09WH 10 and WH 2510|11WH 10t and PH 150-812|13PH 50-20 and PH 200-2014|15Custom SolutionsHigh-tech for your production:DMG AUTOMATION develops groundbreakingautomation solutions and offers customersunified integration solutions with robots.DMG AUTOMATIONPortfolio/Standard Products02|03DMG AUTOMATION The greatest expertise for efficientautomation in every production sector.DMG AUTOMATION is the specialist for integration solutions with robots,meaningDMG can meet all of your customer requirements in this sector with proprietary products.DMG AUTOMATION applications stand out due to their high reliability,easy operation,compact design and high productivity.The range of automation technology extends frommechanical and pneumatic feeding systems to loading portals with 6 or 7-axis robots.In order to offer optimal solutions at the lowest possible price,standardized automationsolutions are available for numerous machines in the DMG product range.12|1|PH 50-20 Standardizedautomation solutions|2|Flexible manufacturing systemwith 2x DMC 80 H duoBLOCKmachines and a pallet magazine asa container solutionDMG AUTOMATION Highlights_Efficiency:The cost of automation solutions from DMG offers a return oninvestment with a fast payback even with economy machines_Automated production:Through automatic storage of workpieces_Accessibility:Machines can still be operated manually_Reliability:Robots carry out monotonous tasks without errors_Compact dimensions:DMG AUTOMATION offers ultra-compact solutionssuch as placement of robots above the machine_Production safety:Automation can be used in conjunction with measurementin order to correct parameters online,e.g.to compensate for tool wearDMG AUTOMATIONPortfolio/Standard ProductsStandardized automation solutionsfrom DMG AUTOMATION Cost-effective and productive.Standardized automation solutions from DMG AUTOMATION include a wide variety ofinnovative,cost-effective solutions for the turning and milling machines from DMG.Products include automatic pallet changers,production cells with 4x or 8x pallet mag-azines or systems with pallet and tool handling via gantry loaders or robots.Allstandardized products can be expanded with customer-specific,complementary processes.Technology and design of machine and automation are perfectly adjusted to eachother and ensure maximum availability even during demanding non-stop operation,leading to even greater efficiency in your production.WH 2WH 2iWH 10WH 10tWH 25PH 50-20PH 150-8PH 200-20turning technologyCTX alpha/beta 300/500/800CTX 310/410MSL 42/60SPRINT 42 linearGMCmilling technologyDMU 50/70DMU 40/60 monoBLOCKDMU 80 monoBLOCKDMC 35 VHSC 55/75/105linearDMU 50/70 eVo linearDMC 55/70 H duoBLOCKDMU 60/80 P duoBLOCKDMC 60/80 U duoBLOCKDMG AUTOMATIONPortfolio/Standard Products04|05|1|Chuck-exchange device(optional)|2|Workpieceextraction from the pallet magazine|34|Integration of customer-specific complementary processessuch as embossing or measurement321Highlights of our standardizedautomation solutions_High reliability_Production increases due to workpiece loading parallelto production time_Fast and cost-effective retooling_Space-saving arrangement of add-on components_Planning,assembly,manufacturing,installation andservice of the entire system from a single supplier_Uniform design of all machine automation components_Access to manual loading of the machine is available at any time_Added value:Complementary processing stepssuch as cleaning,deburring,measuring,etc.can beintegrated via automation_Complete machining:Even on simple machines,workpieces can be completely machined afterreclamping with the robot4DMG AUTOMATIONWH 2 and WH 2iWH 2 and WH 2i 6-axis industry robot and pallet changerfor workpieces up to 4.4 lbs.WH 2:The 6-axis robot is integrated into the base of the device housing.The safetyhousing encloses the entire automation solution,including the integrated pallet-exchange system.The robot continually extracts workpieces from the 2x pallet-exchange system via a workpiece-independent gripper system.WH 2i:Automation solution for lathes in the MSL Series.The 6-axis robot with aworkpiece-independent gripper system is integrated into the machine.The base withsafety housing and integrated pallet-exchange system is docked to the machine.The robot processes the jobs issued by the pallet changer from the machine viaa pneumatically-driven loading door.WH 2 with the SPRINT 42 linear:The WH 2 is the ideal automation solution forall machines in the SPRINT and GMX Series.DMG AUTOMATIONWH 2 and WH 2i06|0712|12|Automation with WH 2:A workpiece-independent gripper systemextracts the workpieces from the pallet-exchange system and transports theminto the work areaWH 2 Specifications_6-axis industrial robot:Max.load 11 lbs.,work area max.27.7 in.,repeat accuracy 0.0008 in._Robot control:Connection to all common Feldbus systems possible andintegrated into the equipment_2x pallet-exchange system:2 x 13.8 in.x 17.7 in.to 2 x 15.7 in.x 23.6 in.,height max.3.5 in.,load per pallet 44.1 lbs.,sturdy telescopingguideways,motor:pneumatic,controlled by sensors_Equipment housing:4-color signal lamp,access door controlled by safetyswitches,cell dimensions(L/W/H):45.3/49.2/78.7 in.,connectionto the production machine:Ready to plug inWH 2i Specifications_6-axis industrial robot:Max.load 11 lbs.,work area max.27.7 in.,repeat accuracy 0.0008 in._Robot control:Connection to all common Feldbus systems possible andintegrated into the equipment_2x pallet-exchange system:2 x 13.8 in.x 17.7 in.,height max.3.5 in.,load per pallet 44.1 lbs.,sturdy telescoping guideways,motor:pneumatic,controlled by sensors_Equipment housing:4-color signal lamp,access door controlled by safetyswitches,cell dimensions(L/W/H):45.3/49.2/78.7 in.,connectionto the production machine:Ready to plug inDMG AUTOMATIONWH 10 and WH 25WH 10 and WH 25 6-axis industry robot and pallet changerfor workpieces up to 55.1 lbs.Both the WH 10 and the WH 25 include a 6-axis robot in the base with a safety housingsurrounding the entire unit,as well as the pallet-exchange system integrated into theunit housing.The robot continually extracts workpieces from the 2x pallet-exchangesystem via a workpiece-specific gripper system.The maximum workpiece weight is22 lbs.(WH 10)or 55.1 lbs.(WH 25).The automatic blow-out device at the robothand cleans the clamping equipment on the machine.The provision of measurementworkpieces for quality control or the discharge of out-of-spec workpieces via a slideis also handled by the robot.WH 10 with DMC 835 V:The WH 10 can be utilized with numerousmilling machines in the DMG product range.DMG AUTOMATIONWH 10 and WH 2508|09WH 25 Specifications_6-axis industrial robot:Max.load 132.3 lbs.,max.work area80 in.,repeat accuracy 0.008 in._Robot control:PC technology and ESC(Electronic Safety Circuit),connection to all common Feldbus systems_2x pallet changer:2 x 47.7 in.x 23.6 in.,max.height 5.9 in.,load per pallet 661.4 lbs.,sturdy THK steel guideway,motor:pneumatic,controlled by sensors_Equipment housing:4-color signal lamp,access door controlled bysafety switches,cell dimensions(L/W/H):86.6/70.9/96.5 in.,connection to the production machine:Ready to plug inWH 10 Specifications_6-axis industrial robot:Max.load 35.3 lbs.,work area max.63.4 in.,repeat accuracy 0.004 in.,setup dimensions 76 x 55.1 in._Robot control:PC technology and ESC(electronic safety circuit),connection to all common Feldbus systems_2x pallet-exchange system:2 x 2 pallets with 23.6 x 15.7 in.each,max.height 3.9 in.,load per pallet 88.2 lbs.,sturdy telescoping guide-ways,motor:pneumatic,controlled by sensors_Equipment housing:4-color signal lamp,access door controlled and lockedby safety switches,cell dimensions(L/W/H):66.9/55.1/85.4 in.,connection to the production machine:Ready to plug in|1|Automation with WH 10:Extraction of the workpieces from the pallet magazine|23|Workpiece-exchange with the workpiece-specific gripper system123DMG AUTOMATIONWH 10t and PH 150-8WH 10t 6-axis industrial robot and rotary magazinefor workpieces up to 22 lbs.Automation solution for the CTX Series Turning Machines with an integrated rotarymagazine.The 6-axis robot is mounted on a sturdy base above the turning machineand within the safety housing.Machine accessibility is optimally-ensured throughthe arrangement of the robot above the work area.WH 10t Specifications_6-axis industrial robot:Max.load 35.3 lbs.,working radius 70.9 in.,repeat accuracy 0.004 in._Robot control:PC technology and ESC(Electronic Safety Circuit),connection to all common Feldbus systems_Workpiece rotary magazine:36 workpiece pockets,max.workpiecedimensions 2.6 x 15.7 in.(length),completely integrated_Gripper system:Single gripper system,maximum workpieceweight of 17.6 lbs.,clamping jaws match workpiece geometry_Equipment housing:Access door controlled and locked via safetyswitch,cell dimensions without control(L/W/H):260.6/89.4/100.8 in.,connection to the production machine:Ready to plug inDMG AUTOMATIONWH 10t and PH 150-810|11The pallet handling system with a pallet-specific gripper is integrated into the baseof the cabin.The safety cabin encloses the entire system,including the integratedpallet magazine.For manual feed of the workpieces,optimal access is ensured viathe large sliding door.Crane loading from the top is available.The freely programmableNC X-axis and the pneumatic Z-axis with a pneumatic gripper,moves the palletto the machine table with absolute positioning accuracy.Simple operation is availablevia the SPS control via the operator panel.PH 150-8 Pallet handling with eight pallets andworkpiece weights up to 330.7 lbs.PH 150-8 Specifications_Pallet handling system and magazine:Maximum pallet weight 330.7 lbs.(optional 551.2 lbs.),eight pallet storage pockets,max.pallet dimensions12.6 x 12.6 in.,sturdy tubular steel construction,exchange time of thepallets approximately 90 sec.(options see table below)_System control:SPS with an operator panel_Equipment housing:Access door controlled and locked via a safetyswitch,cell dimensions(L/W/H):86.6/70.9/96.5 in.,connectionto the production machine:Ready to plug inpallet storage pocketsDimensionsoptional419.7 x 19.7 in.615.7 x 15.7 in.1012.6 x 12.6 in.128.3 x 8.3 in.245.5 x 5.5 in.DMG AUTOMATIONPH 50-20 and PH 200-20PH 50-20 and PH 200-20 Robot-based pallet handling.Both systems work with a 6-axis robot,which is integrated into the base of the cabin.The safety cabin encloses the entire system,including the integrated pallet magazine.The robot with a pallet-specific gripper system processes the jobs from the palletmagazine in the order sent by the job manager.The insertion of the loaded palletsand the input of jobs into the Job Manager is accomplished easily via the touch screenon the pallet set-up station.PH 50-20 with the DMU 40 monoBLOCK:The PH 50-20 pallet magazine accommodatesa total of 20 pallets with a maximum palletweight of 110.2 lbs.DMG AUTOMATIONPH 50-20 and PH 200-2012|13PH 50-20 Specifications_6-axis industrial robot:Maximum load 132.3 lbs.,max.work area80 in.,repeat accuracy 0.008 in._Robot control:PC technology and ESC(Electronic Safety Circuit),connection to all common Feldbus systems_Pallet magazine:20 pallet storage pockets,maximum pallet dimensions(L/W/H):12.6/12.6/11.8 in.,max.pallet weight 110.2 lbs.and a sturdytubular steel construction_Pallet setup location:Pallet at the setup location locks into positionmanually at 90,free 360 rotation,0 position recall,safety doors madefrom steel with a viewing glass open/close controlled with a two-waysafety switchPH 200-20 Specifications_6-axis industrial robot:Maximum load of 463 lbs.,a maximum workarea of 122 in.and a repeat accuracy of 0.005 in._Robot control:PC technology and ESC(Electronic Safety Circuit)and a connection to all common Feldbus systems_Pallet magazine:20 pallet storage pockets,maximum pallet dimensions(L/W/H):19.7/19.7/23.6 in.,max.pallet weight 440.9 lbs.and a sturdytubular steel construction_Pallet setup location:Pallet at the set-up location locks into positionmanually at 90,free 360 rotation,0 position recall,safety doors madefrom steel with a viewing glass open/close controlled with a two-waysafety switchDMG AUTOMATIONCustom SolutionsPioneering customized solutionsfrom DMG AUTOMATION.Apart from the extensive standard solutions,DMG AUTOMATION also offers variouschain-linking solutions of diverse machine brands and types.Here,both new andalready existing machines can be interconnected to achieve process optimization.In every instance,customer demands,such as space requirements are optimallyfactored into the solution.In addition,automation solutions can be customized to include additional options,such as workpiece cleaning,marking,deburring or quality control.All solutionsprovided by DMG AUTOMATION include the most diverse program strategies,sothat the system can be smoothly operated even during maintenance.Chain-linking of every twoDMC 80 H duoBLOCKmachines_Extraction of workpieces from the transport cradle with weights up to 55.1 lbs._Loading of the machines with four workpieces each_Finished workpieces are deburred and cleaned by the robot_Finished workpieces are deposited into the transport cradleAdditional options:_Post-processing of workpieces via robot with driven deburring tools_180 rotary disk for the transport cradles for the machining of theworkpieces on both sides|12|Two chain-linkings of everytwo DMC 80 H duoBLOCKmachines,with the robots incl.workpiece cleaning and deburring.Workpiece feed and extraction viatransport cradles are providedby the customerDMG AUTOMATIONCustom Solutions14|15|12|Chain-linking of a turning machine,milling anda broaching machine via a robot,two workpiececentrifuges and a marking unit in a configuration as aneedle embossing unit.Workpiece extraction takesplace via a conveyor belt.12Chain-linking of a turning andbroaching machine_Pre-machined workpieces are made available to the robot via a conveyor_Loading of the milling machine_Broaching of groove_Deposition of the workpieces on the lead-away conveyorAdditional options:_Two workpiece centrifuges for cleaning of the workpieces_Needle embossing unit for the marking of workpieces with twocontrolled axes for groove deburring_Workpiece feed conveyor for operation without a turning machineM O N T FO RTA DV E R T I S I N GDMG America Inc.:265 Spring Lake Drive,Itasca,IL 60143Tel.:(630)227-3900,Fax:(630)227-, Always close by!PRO.D4341/0108USD4270/0808ND15Subject to modification.Technical update rights reserved.DMG Chicago Inc.265 Spring Lake DriveItasca,IL 60143 USATel.:(630)227-3900Fax:(630)227-3975Service Fax:(630)227-3978DMG Boston Inc.20 Mall Rd.,Suite 440Burlington,MA 01803 USATel.:(781)229-0044Fax:(781)229-0014DMG Charlotte Inc.13509 South Point Blvd.Charlotte,NC 28273 USATel.:(704)583-1193Fax:(704)583-1149Service Fax:(704)583-1466DMG Houston Inc
