2021年皮带安装安全措施.pdf

皮带安装安全措施一概述根据平安煤业主提升运输需要，在主井安装一部DTL80/60/2*185型钢丝绳芯胶带输送机。安装长度540 米，以满足矿井生产运输需要，为确保皮带铺设施工安全顺利地进行，特编制本安全措施。二主要技术参数：皮带宽度：800mm；皮带单重：26kg/m；整条皮带铺设钢丝绳芯胶带1100 米，在机头房地面进行皮带接头硫化处理。三施工前的准备1.准备井下安装皮带机使用的起吊装置及附属材料、检验完好以备待用。2.新皮带地面吊运至施工现场，皮带厂家、皮带机厂家、皮带电控厂家来技术人员指导，皮带厂家使用专用皮带硫化机做好接头。3.检查皮带机头驱动装置及减速箱，并且注好机械油，同时调试皮带机电控设备，使皮带机驱动装置运转正常。4、检查好原主井绞车信号系统，改装为皮带机开机信号系统，并在机头房操作室安装声光信号，便于井上、井下联络。5、准备各种通用工具、起吊用具等安装使用的工具、配件、螺栓等运至施工现场。6、施工方式：首先硫化皮带机下胶带，下胶带硫化3 根，大约 600 米，延皮带机架底托辊放置，并下放至皮带尾尾滚处，使用原先主井绞车钢丝绳拴住皮带头，往上牵引（延上槽型托辊）至机头精品w o r d 学习资料 可编辑资料-精心整理-欢迎下载-第 1 页，共 6 页四.皮带机安装技术要求1各滚筒中心线与胶带机中心线的垂直度公差不得大于1/1000。2传动滚筒中心线与减速器输出轴中心线的同轴度公差不得大于0.1mm。3驱动装置的各滚筒中心线与胶带机中心线对称度不得大于2/1000。4所有机架在安装时应保证在斜度上和水平上平直。5胶带与托辊要接触良好，转动灵活。6机架中心线与输送机纵向中心线对称度不得超过3/1000。7输送机各机架的中心线沿输送机中心线方向直线度不得大于1mm。8所有紧固件必须拧紧，不得有任何松动现象。9清扫器刮板面应与胶带接触长度不小于带宽的85%。10从头部算起每隔100 米上托辊设置一组上调心托辊组，每隔60 米下托辊设置一组下调心托辊组。11胶带硫化接头不得起泡、夹生现象。12各皮带机架的地脚螺栓应在设备安装经尺寸校核后，皮带机完成调试后采用二次拧紧或焊接固定。精品w o r d 学习资料 可编辑资料-精心整理-欢迎下载-第 2 页，共 6 页文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 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ZC3V4P7K9Z9五.具体施工方法步骤1、首先将皮带机的H 架、边梁调直整平，加上防跑偏托辊；2、将皮带机头基础与斜廊处的塑钢窗卸掉，从此处铺设皮带；3、按厂家技术人员要求，搭建硫化平台，确保硫化平台平度及宽度；4、按照皮带机铺设长度先硫化下皮带，在硫化上皮带；5、铺设皮带，上下两根皮带硫化好后，组织人员入井开始铺设皮带，铺设皮带时要特别注意，使用70*7 的角钢做好皮带夹闸，以防止皮带下滑力太大，控制不住皮带，防止跑带；6、铺设皮带时，必须有专人统一指挥，并且步调一致方能确保安全施工；7、上、下皮带铺设好以后，硫化最后一个皮带接头，此接头更要保证质量；8、皮带全部接好以后，最后张紧皮带、进行皮带机整机调试。六胶带输送机的调试1调试前确保六大保护、急停信号装置齐全灵敏、声光兼备、清晰可靠；2参加调试人员分散在皮带巷内，密切观察皮带运行情况，防止撕带、毁坏设备，发现问题要及时停机处理；3胶带输送机调试时要严格按点动、空转、正常运转的顺序进行：精品w o r d 学习资料 可编辑资料-精心整理-欢迎下载-第 3 页，共 6 页文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 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ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z91）点动机头空转试运转：注意运转灵活性、平稳性、方向性、牢固可靠性和各部轴承温度和减速器温度；2）安装好胶带空载试车：注意张力是否合适、是否跑偏、有无卡阻现象及其他异常情况，发现异常立即停车处理；3）各方面调试合格后，皮带上载试车：张紧皮带，确保不跑偏、不打滑、运行平稳；4皮带跑偏调整：先从机头卸载滚筒处开始，沿皮带运行方向先调回空段：1）利用托辊调整：将皮带偏向那边的一个或几个托辊沿皮带运行方向，向前移；尽量调一边，也可调两侧；2）利用滚筒调偏：将滚筒轴沿皮带运行方向前移直至消除。3）如果皮带的一部分在运行的全程跑偏，则是由于皮带对接头与皮带运行方向不垂直，应重新做头。七设备安装完好标准与质量要求（1）胶带输送机的完好标准：1所有紧固件齐全、牢固、符合要求；2金属结构件无开焊、变形，无严重腐蚀；3滚筒无破裂，胶层与滚筒表面紧密贴合，无脱层和裂缝；精品w o r d 学习资料 可编辑资料-精心整理-欢迎下载-第 4 页，共 6 页文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 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ZC3V4P7K9Z94托辊齐全,转动灵活，无异响卡阻现象；5胶带无破裂，接头卡子牢固平整，带宽不低于标准值；6运行中，驱动部平稳无异响，胶带不打滑、不跑偏；7六大保护、紧停信号装置齐全灵敏、声光兼备、清晰可靠；8所有电动机、减速器、联轴器配合紧密合适，运行无异常，各种润滑油型号合适，油量合适。（2）电器设备的完好标准：1.开关外壳无变形、开焊、锈蚀，隔爆面符合要求，操作手柄扳动灵活，磁力启动按钮与手柄及壳盖的闭锁关系正确可靠；2开关内部配线整齐、清洁，零部件齐全、完整、无裂纹，保护装置动作灵敏可靠；3紧固件齐全紧固无锈蚀；4接线整齐无毛刺，导电良好，导线绝缘无破损、老化，绝缘性能好；5进线嘴连接紧固并有余量，密封良好；6电缆悬挂整齐，松紧合适；7所有电器设备及接线符合防爆要求，接地系统良好。精品w o r d 学习资料 可编辑资料-精心整理-欢迎下载-第 5 页，共 6 页文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9八安全技术措施及一般要求：1所有进入施工地点的指挥人员和施工人员，必须按本作业规程的规定施工。2所有作业人员必须持有效岗位证上岗，严格执行各项规章制度，严禁违章指挥、违章作业3、安装人员必须懂得煤矿入井须知，完全按照本“安全措施”和煤矿安全规程要求进行作业。4、在皮带安装过程中，皮带机安装施工人员只允许在主井井筒内施工、作业，禁止到井下其它巷道内闲逛。5、皮带机安装施工人员在入井施工期间，全部佩戴人员定位卡入井，便于矿井人员定位系统，掌握入井人员动态。精品w o r d 学习资料 可编辑资料-精心整理-欢迎下载-第 6 页，共 6 页文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 ZC3V4P7K9Z9文档编码:CX5Q8P10D3T1 HT10Y9S2U6T5 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