油漆施工方案完整.docx

油漆施工方案（可以直接使用，可编辑实用优秀文档，欢迎下载）动力和信心完成这篇论文。感恩之余，诚恳地请各位老师对我的论文 多加批评指正，使我及时完善论文的缺乏之处谨以此致谢最后，我要向百忙之中抽时间对本文进行审阅的各位老师 表示衷心的感谢。开学自我介绍范文：首先，我想说“荣幸”，因为 茫茫人海由不相识到相识实在是人生一大幸事，更希望能在三年的学 习生活中能够与大家成为好同学，好朋友。其次我要说“幸运”，因: 为在短暂的私下接触我感觉我们班的同学都很优秀，值得我学习的地 方很多，我相信我们班一定将是团结、向上、努力请保存此标记。） 的班集体。最后我要说“加油”衷心地祝愿我们班的同学也包括我在 内通过三年的努力学习最后都能够考入我们自己理想中的大学，为老 师争光、为家长争光，更是为了我们自己未来美好生活和个人价值, 加油。08,对了，我的名字叫“*”，希望大家能记住我，因为被别 人记住是一件幸福的事！ ！）查看更多与本文高中生开学自我介绍相关的文章。编号：15-06 部-Stepan-SHF-601The 50,000t/apolyester polyolproject ofStepan (Nanjing) Chemical Co., Ltd.斯泰潘（南京）5万吨/年聚酯多元醇工程仪表施工方案Instrument Construction Plan编制 Prepare by:平安Security by审核 Review by:批Approve by:Nanjing Chemical Construction Co., Lid 南京南化建设13. Mar. 2021目录 Contents第一章工程概况GENERAL3第二章：编制依据 CHAPTER 2- REFERENCE3第三章:仪表实物工作量CHAPTER 3- INSTRUMENTQUANTITYOF WORK第四章：施工的主要程序CHAPTER 4-MAIN CONSTRUCTIONPROCEDURE第五章：主要施工方法和技术要求CHAPTER 5-CONSTRUCTIONTECHNICAL REQUIRES AND QUALITY STANDARD7第六章：质量控制和检、试验计划CHAPTER 6-QUALITYCONTROL AND INSPECTION TEST PLAN29第七章：主要施工机具CHAPTER 7-MANPOWER34第八章:劳动力组织CHAPTER 8-LABOR ORGANIZATION34第九章：施工进度计划CHAPTER 9-CONSTRUCTION PROGRESSSCHEDULE35第十章：平安保证措施、JHA及文明施工CHAPTER FIVE SAFETYASSURANCE SYSTEM, JHA AND HOUSEKEEPING37第一章：工程概况Chapter 1-General本工程为斯泰潘(南京)化学新建5万吨阡聚酯多元醇工程，工程范围主要包括：行政办 公和电控楼，空压站、门卫和称重，燃烧炉，冷却水系统，消防泵房，事故水池，工艺装置 区，仓储区等。This is an expansion project of BASF-YPC Company Limited, the management team is IET, TAR work involvedinarea 1 mainly includesexistinginstrumentexchanges, remove, and resetting, new instrument installation, cable tray laying and cable pulling.仪表种类主要有：控制阀、开关阀、流量计、差压变送器、压力变送器、温度变送器、分析仪表、气体检测仪等仪表。Various instruments covered like control valve, on-off valve, integratedflowmeter, DP transmitterp,essureand temperaturetransmitteif)rkliquid level switch and toxic gas detector.第二章：编制依据 Chapter 2- Reference招标文件自动化仪表工程施工及质量验收规范GB50093-2021 Chinese instrument construction work code.石油化工仪表工程施工技术规程SH3521-2007 Petrochemical instrument construction work code.电气和仪表回路检验规范GB/T25921-2021自控安装图册HG/T21581-2021电气装置安装工程爆炸和火灾危险环境施工及给收规范GB50257-96建筑工程施工现场供用电平安规范(GB50194-93 );Power Supply and Utility Safety Regulations on Construction Engineering Site GB50194-93建设工程平安管理条例第三章：仪表实物工作量 Chapter 3- Instrument quantity of work名称单位数量名称单位数量温度仪表台36调节阀台18压力变送器台24过程开关台86差压变送器台2分析仪表台5差压液位变送器台15有毒气体检测仪台2液位仪表台16仪表电缆米39666流量仪表台29桥架米2122开关阀台51仪表管路米1147第四章：施工的主要程序 Chapter 4-Main construction procedure1.主要施工程序流程图施工前准备pr叩aration before construction留review of drawings设计交氏designdisclosure领检;杂斗ecAivmeckquipment apd materials预埋管、件安feibedded pip, fittings installation支托架立杜预制安翻ppoq bracketolumhnstallatafi prefabricated仪表母校Instrumentsingl2 e calibration nabricationandinstallatio2)3)材热 就怖穆掠物ycabinkinebox on site installation超腱悭薪laying2. .准备工让cpardtion配合工艺次吾必牛费i装the电缆保护管安喷ble protectioninstallation process once papfeh istallation导压管、F原笥、伴热管斑函secontroljisupplpipeheati 喃 pe现场俅表安装siteinstrument installation仪表导乐管试乐> Instrument管线上像触辘手禹底，充分做好施工图3第瓢 p轴槐媪a isolation valve closedq，发现的问题,ISOtestOi gunizc tcchnicnd irificatiend DWGexisting in DWGs shall be quick 尿revit w,problems挪落槌 tim一楝#稀Mibati(wiiringtesting, leak testir g呷敏幽霞等演蜩制妙设备材料表平有关施工类料，熟悉设计的规存 标玄 法计高案段姆关国蛆说明等资涸。 + Prepare material Hsta叩 relatedconstructioninstrumentation dobuments as per designed DWCstandards, DWGs and guidelines.系统朕校system 配合单体试车single and relativedoc li nents. Be familiarwith coc es, commissioningjoint calibration熟悉施工有关的资料及图纸，了鲜imwith constructionrelated documents 殆R 我丸QJP觉里线柜位置c Be acknowledgeable ,be clear with existinginstrumentphilosophy and junction box location.4）对施工班、组进行全面系统的技术交底，上岗人员能熟悉图纸，明确施工任务和施工要点，规范及特殊要求。Technical clarification to construction team shall be complete and systematic,make sure constructionpersonnel are familiarwit DWGs, work content and requirements.5）及时了解设备、材料到货情况，设备到货时，一定要根据厂家提供的装箱单、技术资料，会同业主、监理单位开箱检验，核实仪表设备材料的规格，型号及数量是否符合设计要求，并做好记录，并在干燥清洁的条件下妥善保管。Be clear with material and equipment status,openbox inspectionjointlxyithlET and BYC as per packing lishnd technicaldocuments provided by manufacturer, check if equipment and material specification, typeand quantity are satisfied, and record made, all equipments and materials received shall be well kept.6）准备好干燥清洁的房间，作为调校室，环境应符合要求。班组要检查机具是否完好，检验期是否有效，校验仪表的等级是否符合要求。A clean room will beprepared tobe ascalibration room which shall comply with environmental requirements. Machines and tools shallbe checkedwith completeness and expires by the group and instrumentshallbe checked with its grades.7）施工机具的）隹备。Preparation on construction machines and toolsQ 根据图纸及工作量准备各种施工工具；Prepare variousconstructionmachines and toolsas per DWG and work quantity.0现场严禁使用活动扳手，需要按照仪表规格书、安装图、管道ISOMETRICS图准备同规格白琼筒、JflZI扳Movable wrench is not allowed to be used on site, sleeves and open-endwrench shall be prepared as per the specification provided in specification, hook-ups, and pipe isometrics.2施工前期1）仪表安装受装置作业、工艺设备、工艺管道、土建等专业的现场条件限制，不宜提前进行，但一些安装可在前期完成或局部完成。如：Site conditions limit advance constructionof TAR instrument erection considering plant operation, process equipment & piping , civil, however, some installation can be finished at pre-TAR or partially finished.Q仪表单体调校，阀门强度试验。Instrument unit calibration, valve strength test.桥架支架预制。Cable tray support fabricatione 局部主桥架安装。Partialmain cable tray erection(D477ipiperack replacement, D472i piperack partial cable tray erection, D473i piperack cable tray)秒 变送器支架预制。Transmitter support fabrication (5)盘柜基础预制 Cabinet foundation fabrication0 接线箱支架预制。Junction box support fabrication0 接线箱、气源分配器安装。Erection of junction box and air distributor.3. 施工中期 Middle stage of TAR在工艺设备、管道安装陆续完成，整个工作已初步明朗，仪表安装进入施工高潮，这段时间工期紧，任务重，且多种工种交叉作业，应妥善安排施工计划。At this time, most process equipment and piping erection has been finished, instrument erection enters into climax; tight time, heavy task and multi-trades crossing requires a detailed and strict schedule.施工高潮主要工作如下：Main works for this time1)分支桥架(接线箱至仪表)、气源管线敷设(气源分配器至气动阀门)。Branch cable tray laying(from junctionbox to instrument),airdistributowrire pulling(fromairdistributotro pneumatic valve )2)电缆敷设。Branch cable pulling(from junction box to instrument) 3)导压管安装。Pressure pipe installation4)安装 仪表、校 接线。New and dismantled instrument installation, pressure test, leakage test, wiring calibration.5)回路测试。Loop test4.施工后期 Late stage of TAR在所有安装工作结束后，要对整个安装工程进行“三查四定和系统联校、仪表投运工作，此项工作必须会同业主和监理等有关人员，根据施工验收规范要求，对整个仪表施工全面检查，记下不合格点，并逐个给予解决，最终办理交付验收工作。When allinstallatiownorkfinished, work out punch list and clean all items remained, then conduct system calibration and instrument commissioning jointly with IET and BYC related personnel. A full inspection is requiredto findout nonconformances and solve one by one. IET, BYC, MAV1 and supervision unit shall be involvfidystem loop calibratioand make decisionsfinally, acceptance work will be performed.第五章：主要施工方法和技术要求Chapter 5-Construction technical requires and quality standard.1 .仪表盘柜的安装 Dashboard cabinet installation1）盘柜到现场后，为防止设备损坏，要尽量减少搬运次数。Cabinet arrives at the scene, in order to avoid damage to the equipment, to minimize handling times.2）设备开箱时在安装地点附近开箱，使用撬棍时不得以盘面为支点，以免损伤盘柜。拆箱时 有库管、厂家、及监理等相关人员在场，对于明显的设备缺陷，作好记录并报有关人员。When the equipment is installed out of the box near the location of the box, not to the disk as a fulcrum when using a crowbar, so as not to damage the disk enclosure. There Kuguan, manufacturers, and supervision and other related personnel present during the unpackingof equipment for obvious defects, make records and report to the relevant personnel.3）盘柜在开箱时，由技术员按安装图标好开箱先后顺序，在开箱后运至基础过程中要保证设备 及人身平安。由于盘体较重，要用力平稳、一致。不允许剧烈振动和撞击。盘到位后，还要仔细核 对其型号是否正确，零部件、缺件、损坏件核对后做好记录。Enclosure at the boxby pressing the Setup icon technician good out of the box the order, shipped to the base after the unpacking process to ensure that equipment and personal safety. Due to heavy plate body, to force a smooth and consistent. Do not allow excessive vibration and shock.After the disc in place, but also carefully check the model is correct, parts, missing parts, damaged parts after checking make a record.4）盘柜找平、找正时，先精确的找好第一块，再以第一块为基准，将其它依次调整找平、 找正。Enclosure leveling, alignment, first the first one to find a good accurate, then the first one as a reference, the other in order to adjust the leveling, alignment.5）同一系列规格相邻两盘、柜、台的顶部高度允许偏差为2mmm;In the same seriesspecifications of two adjacent plates, cabinets, table top height tolerance for 2mmm6）当同一系列规格盘、柜、台间的连接处超过2处时，顶部高度允许偏差为5mm ; When the junction of the same series specifications cubicle, desk between more than two, top height tolerance of 5mm;7）相邻两盘、柜、台接缝处正面的平面度允许偏差为1mm ; Two adjacent plates, cabinets, front desk seams flatness tolerance of 1mm;8）当盘、柜、台问的连接处超过5处时，正面的平面度允许偏差为5mm ; When the disc, connection cabinets, desk and asked the more than 5, the front of the flatness tolerance of 5mm;9）相邻两盘、柜、台之间的接缝的间隙，不大于2mm。Two adjacent cubicle, the g叩 between the seams of the station, no more than 2mm.2 .接线箱安装 Mounting of junction boxes1）接线箱应安装在水平面或平台上，接线箱的安装位置应便于操作和维护。Junction boxesshall be installed at grade or on the platform. Location of junction boxes will generally be decided by considering operability, ease of maintenance.2）接线箱应根据施工图进行安装。Junction boxes shall be installed in accordance with constructiondrawings and/ or insfcrby BYC's supervisor.3）当不在接线箱内工作时，所有的接线箱盖板必须完全关闭。3 . 仪表支架 instrument support1）仪表立柱和其它支架应根据已批准的图纸进行制作安装。Stanchions and other supports shallbe fabricated and installed in accordance with approved drawings.2）在制作完成后，立柱和支架应立即进行外表处理并刷底漆。Surface preparationandprimer coating shall be applied for all stanchions and supports immediately after completion of fabrication.3）在钢结构进行防火处理前，应将支架安装到结构件上。When a support is attached to astructural member, the work shall be carried out before fireproofing of the member4）仪表立柱为 2 寸镀锌钢管。The instrument stanchions shall be of 2 inch steel pipe as a rule.4 .基础槽钢的安装 foundation channel steel fabrication and installation在设备安装前，基础槽钢应水平地固定到地面上。基础型钢应平直并固定良好。基础的尺寸应与设备底座一致。其水平度的允许误差为1 mm/m。当基础底座的长度大于5m时，全长允许误差为 5mm o Prior to installation of equipment, the channel base shall be fastenedto the floor horizontally. The profiled steels of the foundations should be straight and well fixed.Theirsizesshould complywithequipment bases. The allowableerrorforlinearityshallbe 1 mm/m. Incase the lengthofthe bottom seat ofsectionalsteelis > 5m, the allowable error in fulllength shall be 5mm.5.现场仪表安装 Field instrument installation1）总括：General（1）仪表的中心距操作地面的高度宜为L2m-1.5m之间；the elevation of the center of instrument should be 1.2m(2)显小仪表应安装在便于观察小值的位置；install indicative meter at position easy to read.(3)仪表不应安装在有振动、潮湿、易受机械损伤、有强电磁场干扰、高温、温度变化 剧烈和有腐蚀性气体的位置；instrument should not be installed in positions of vibration, humidity, easy be damaged by machine, strong magnetic disturbance, high temperature, sharp temperature change and corrosion gas.(4)安装过程中不应敲击、震动仪表。仪表安装后应牢固、平正。仪表与设备、管道或构 件的连接及固定部位应受力均匀，不应承受非正常的外力。No knocking and vibrating instrument during installation. Installed instrument should be firm and even. The stress at the connection joints and fixed position between instrument and equipment, pipe and structure should be symmertrical, no abnormal stress from outside.(5)仪表设备的安装位置、连接型式、方向、标高原那么上按照施工图进行，安装的细节和使 用方法按照说明书的要求进行。Principally, the installation position, connection type, orientation and elevation of instrument should be in accordance with construction drawing, details and usage methods referring to specifications.(6)在满足了测量精度和控制灵敏的条件下,应考虑安装在操作、维修、观察方便的地方，不 宜安装在震动、潮湿、高温、宜受机械损伤、强磁场干扰、腐蚀性强的地方。Instrument, up to the requirements of measurement precision and control sensitivity, should be installed in location convenient for operation, maintenance and observation. They shall not be installedin a positionof variation,humidity,high temperature, easy to be mechanically damaged, strong magnetic field disturbance and strong causticity.(7)仪表设备的进线引入孔不应朝上,以防止油水、灰尘进入接线端处。The intakehole of instrumentshould not be upward to avoid oil,water and dust from entering into connection joint.(8)直接安装在工艺管道间的控制阀、流量计、一次元件等，应在工艺管道吹扫完毕后进 行安装。Field thermometer, pressure meter and testing instrument will be installed as per standard DWG. Control valves, flow meters and inline instruments installed directly in the工程概况：（见图纸）1 .建筑钢结构工程防腐材料的选用应符合设计要求。防腐蚀材料有底漆、面 漆和稀料等。建筑钢结构工程防腐底漆有红丹油性防锈漆、铝珞红环氧酯防锈漆 等；建筑钢结构防腐面漆有各色醇酸磁漆和各色醇酸调合漆等。各种防腐材料应 符合国家有关技术指标的规定，还应有产品出厂合格证。2 .主要机具：喷砂枪、气泵、回收装置、喷漆枪、喷漆气泵、胶管、铲刀、手砂轮、砂布、 钢丝刷、棉丝、小压缩机、油漆小桶、刷子、酸洗槽和附件等。3 .油漆工施工作业应有特殊工种作业操作证。4 .防腐涂装工程前钢结构工程已检查验收，并符合设计要求。5 .防腐涂装作业场地应有平安防护措施，有防火和通风措施，防止发生火灾 和人员中毒事故。6 .露天防腐施工作业应选择适当的天气，大风、遇雨、严寒等均不应作业。操作工艺7 工艺流程：8 面清理一底漆涂装一面漆涂装一检查验收8基面清理：8.1 建筑钢结构工程的油漆涂装应在钢结构安装验收合格后进行。油漆涂刷 前，应将需涂装部位的铁锈、焊缝药皮、焊接飞溅物、油污、尘土等杂物清理干 净。8.2 基面清理除锈质量的好坏，直接关系到涂层质量的好坏，烟囱脱硫防腐。 因此涂装工艺的基面除锈质量分为一级和二级，见表5-25的规定。process piping shall only be installed after piping blowing and flushing.(9)在安装完成后，仪表及其附件应进行适当的保护，防止因其它施工引起仪表及附件受到可能的损害或污染。Immediately after installation, the instruments and their accessories shall be suitably protected by a bag, weatherproof or fire-resistant sheeting, etc. against possible damage or contamination caused by other construction works.2)温度检测仪表的主要安装要求：Installation requirements of temperature measure instrument:Q接触式温度检测仪表的测温元件应安装在能准确反映被测对象温度的地方。The temperature device of touch temperature measure instrument should be installed in the location where can accurately reflect the temperature of object.0温度仪表安装在保温的设备或管道上时，一直到温度计套管的螺纹连接件处都要进行保温。In case of installing to heat insulated equipment or piping, insulation shall be provided up to the thread portion of thermowell.3)压力检测仪表安装的主要要求：Installation of Pressure Gauge。对于测量潮湿气体、水平敷设的较长的导压管，安装坡度应大于1/10,并应敷设在无振动的位置。 Long horizontal tubing for wetted gas service shall have gradient more than 1/10. And select the good position without vibration.0如果压力表远离取样点，应确认取样点和压力计之间的差压。Difference of pressure between tapping point andpressure gauge shall beconfirmed if thelocationis far from tapping point.0应特别关注普通压力表、氨压表、氧压表和禁油压力表之间的区别。Careful attention may be required for the difference of the gauge for general, for ammonia, for oxygen and for oil prohibited.0当被测介质压力波动较大时，应采取缓冲措施。Buffering measures should be taken when the target media are subject to major pressure fluctuation.0 在安装完成后，应关紧切断阀。After installatiotijke-ofal ves shall be closed tightly.4) 差压变送器的安装Installation of differential type transmitterQ如果测量介质为蒸汽，应使用冷凝耀，冷凝罐应安装在同一高度。If measured fluid is steam, seal pot should be provided. The seal pot shall be at the same elevation.0导压管应尽可能短。测量液位或压力的变送器的安装位置应尽可能靠近取压管嘴，防止因为产品本身特性而产生不必要的聚合和结晶的危险。Pressure lead tubing shallbe providedas short as possible.Transmittersfor levelor pressure should be installeds clo