MD型煤矿用耐磨多级离心泵使用说明书(第2版)内容qap.docx

目录1、概述述·································································12、结构构特征····························································223、技术术特性性能曲曲线及性性能表····································444、安装装图及安安装尺寸寸表·············································4435、安装装、调整整························································856、使用用、操作作························································877、故障障分析与与排除···················································8888、保养养、维修修························································889、运输输、贮存存························································9010、开开箱及检检查·······················································9011、简简单计算算说明····················································990本使用说说明书编编写依据据：GB99969.119998工工业产品品使用说说明书总则1、概述述1.1 MDD型煤矿矿用耐磨磨多级离离心泵，是是我厂在在D型煤矿矿用卧式式单吸多多级离心心泵的基基础上，改改进设计计的一种种耐磨多多级离心心泵。MMD型煤煤矿用耐耐磨多级级离心泵泵高效节节能，耐耐磨可靠靠，寿命命长。适适用于输输送清水水及固体体颗粒含含量不大大于1.5%(体积浓浓度)的的中性矿矿井水(粒度小小于0.5mmm)，以以及类似似的其他他污水的的液体。特特别适用用于煤矿矿等矿山山排水。MD型煤煤矿用耐耐磨多级级离心泵泵输送的的介质温温度不高高于800。1.2泵泵型号意意义说明明MD4550-660×6 1100MMD455×8MD煤煤矿用耐耐磨多级级离心泵泵 1000吸入口口直径为为1000mm450设计点点流量（mm3/h） MD煤矿用用耐磨多多级离心心泵60设设计点单单级扬程程（m） 455设计点点单级扬扬程（mm）6泵的的级数 8泵的级级数1.3性性能范围围（按设设计点）流量：66.37200 m33/h扬扬程：550111400m1.4产产品执行行标准：MT/T1114-220055煤矿矿用多级级离心泵泵，Q/CSSB1-20007多多级清水水离心泵泵。警告a）本系列泵的配套电机：YB系列电机可用于井下，但不能用于采掘工作面，用于采掘工作面必须配用YBK系列电机，Y系列电机不能用于井下，电机必须要可靠接地！b）泵不允许在无液体介质状态下点动或运转！c）泵组的转动部分在运行时不准触摸！1.5警警告2、结构构特征MD型煤煤矿用耐耐磨多级级离心泵泵为两端端支承，壳壳体部分分为节段段式，泵泵的传动动方式是是通过柱柱销弹性性联轴器器与电机机联结，泵的旋转方向，从驱动端看，泵为顺时针方向旋转。泵的结构构见图11。2.1定定子部分分主要由吸吸入段（进进水段）、中中段、吐吐出段（出出水段）、导导叶、填填料函体体（尾盖盖）和轴轴承体等等分别用用拉紧螺螺栓联接接成一体体，从联联轴器端端看，泵泵吸入口口为水平平右方向向，吐出出口为垂垂直向上上。2.2转转子部分分主要由轴轴、叶轮轮、平衡衡盘、轴轴承及轴轴套等组组成。2.3泵泵的密封封2.3.1泵吸吸入段（进进水段）、中中段、吐吐出段（出出水段）之之间的静静止结合合面用纸纸垫或二二硫化钼钼来密封封。2.3.2泵各各级间采采用节流流密封。2.3.3泵的的两侧轴轴封采用用软填料料密封。2.3.4采用用挡水圈圈挡水，防防止水进进入轴承承。2.4轴轴承部分分除MD66-255、MD112-225型泵泵轴承采采用GGB/TT2922-944角接接触球轴轴承以外外，其余余泵型的的整个转转子由两两端的圆圆柱滚子子轴承GB/T283-94支承；轴承采用3号通用锂基润滑脂润滑。由于MD6-25、MD12-25型泵轴承采用了GB/T292-94角接触球轴承，所以转子无轴向窜动量，其余泵型的转子应有轴向窜动量。2.5平平衡部分分由于叶轮轮前后盖盖板受压压面积不不等，产产生轴向向力，此此轴向力力由平衡衡装置承承担。泵泵的平衡衡装置由由平衡盘盘、平衡衡套、平平衡环组组成。泵泵的平衡衡室由吐吐出段（出出水段）、填填料函体体（尾盖盖）、平平衡水管管部件所所组成，平平衡水管管部件绝绝对不允允许堵塞塞，可用用闸阀调调节平衡衡水管部部件内水水的流动动。3、技术术特性性能曲曲线及性性能表性能表型 号号级数流量Q扬程H(m)转速n(r/mmin)效率(%)功率(kkw)必需汽蚀余量(NPSSH)rr(m)叶轮直径(mm)质量(kg)(m3/h)(L/ss)轴功率Pa电机功率MD6-2533.7556.37.51.0441.7552.08876.557573.552950027.8842.0038.882.8113.0663.8775.52.02.02.0138864102100983.7554.0885.1667.5965127.5125122.54.6885.1116.4557.510661531501475.6226.1337.744111167178.5175171.56.5667.1559.0331112682042001967.4998.17710.332151369229.5225220.58.4339.19911.66115146102552502459.37710.22112.99018.5515611280.5275269.510.3311.22314.11918.551661230630029411.22412.22515.44818.5517613331.5325318.512.11813.22816.77718.551861435735034313.11114.33018.00618.55196性能表型 号号级数流量Q扬程H(m)转速n(r/mmin)效率(%)功率(kkw)必需汽蚀余量(NPSSH)rr(m)叶轮直径(mm)质量(kg)(m3/h)(L/ss)轴功率Pa电机功率MD122-2537.512.5515.002.0883.4774.17784.6675692950036.8852.1149.554.7004.9005.6997.52.02.02.01461064112.8100926.2666.5337.5991111951411251157.8338.1779.499111316169.21501389.3999.80011.339151447197.417516110.99611.44313.229151578225.620018412.55213.00715.11818.551709253.822520714.00914.77017.00818.551831028225023015.66516.33318.9982219511310.227525317.22217.99720.8882220812338.430027618.77819.66022.7783022313366.632529920.33521.22424.6673023614394.835032221.99122.88726.55730250性能表型 号号级数流量Q扬程H(m)转速n(r/mmin)效率(%)功率(kkw)必需汽蚀余量(NPSSH)rr(m)叶轮直径(mm)质量(kg)(m3/h)(L/ss)轴功率Pa电机功率MD122-50036.312.5515.001.7553.4774.1771561501352950023.0042.5540.6611.66412.00113.55818.552.02.02.0200258420820018015.55216.00218.11122279526025022519.33920.00222.66430300631230027023.22724.00327.11730321736435031527.11528.00331.66937342841640036031.00332.00436.22245363946845040534.99136.00440.775453841052050045038.77940.00545.228554051157255049542.66744.00549.880554261262460054046.55548.00654.33375447性能表型 号号级数流量Q扬程H(m)转速n(r/mmin)效率(%)功率(kkw)必需汽蚀余量(NPSSH)rr(m)叶轮直径(mm)质量(kg)(m3/h)(L/ss)轴功率Pa电机功率MD255-3031525304.1776.9448.3331029082.552950044.6659.8856.009.34410.22512.004152.02.02.0160175413612011012.44613.66616.00518.551925170150137.515.55717.00820.00622209620418016518.66820.44924.007302267238210192.521.88023.99128.00830243827224022024.99127.33232.110372609306270247.528.00330.77436.111372771034030027531.11434.11640.11245294性能表型 号号级数流量Q扬程H(m)转速n(r/mmin)效率(%)功率(kkw)必需汽蚀余量(NPSSH)rr(m)叶轮直径(mm)质量(kg)(m3/h)(L/ss)轴功率Pa电机功率MD466-30033046558.33312.8815.3310290752950053.9966.8862.2215.44616.88818.006222.02.42.9164180413612010020.66122.55024.00830197517015012525.77728.11330.11037214620418015030.99233.77636.11237231723821017536.00839.33842.11445248827224020041.22245.00148.11655265930627022546.33850.66354.118552821034030025051.55456.22660.22075299性能表型 号号级数流量Q扬程H(m)转速n(r/mmin)效率(%)功率(kkw)必需汽蚀余量(NPSSH)rr(m)叶轮直径(mm)质量(kg)(m3/h)(L/ss)轴功率Pa电机功率MD466-500/84433046558.33312.8815.33166.51501262950047.7762.2259.1128.55230.22131.993372.02.42.7210264422220016838.00240.22842.558452855277.525021047.55350.33553.22255307633330025257.00460.44263.887753277388.535029466.55470.44974.55175348844440033676.00580.55685.116903739499.545037885.55590.66395.8801103901055550042095.006100.70106.4411041111610.5550462104.56110.77117.0913243212666600504114.07120.84127.73132453性能表型 号号级数流量Q扬程H(m)转速n(r/mmin)效率(%)功率(kkw)必需汽蚀余量(NPSSH)rr(m)叶轮直径(mm)质量(kg)(m3/h)(L/ss)轴功率Pa电机功率MD855-452558510015.3323.6627.8810290782950057.2270.4465.1126.77129.55932.663372.73.64.2200199315313511740.00644.33948.99455224420418015653.44259.11965.22675250525522519566.77773.99881.55790275630627023480.11388.77897.889110300735731527393.448103.57114.201323268408360312106.84118.37130.521323519459405351120.19133.17146.83160376性能表型 号号级数流量Q扬程H(m)转速n(r/mmin)效率(%)功率(kkw)必需汽蚀余量(NPSSH)rr(m)叶轮直径(mm)质量(kg)(m3/h)(L/ss)轴功率Pa电机功率MD855-672558510015.3323.6627.881521341182950052.2267.0062.7743.66146.33051.225552.53.54.0235720322820117765.44269.44476.88890880430426823687.22392.559102.50110104005380335295109.04115.74128.13132120006456402354130.84138.89153.76160136007532469413152.65162.04179.38200152008608536472174.46185.19205.01220168009684603531196.27208.33230.6325018400性能表型 号号级数流量Q扬程H(m)转速n(r/mmin)效率(%)功率(kkw)必需汽蚀余量(NPSSH)rr(m)叶轮直径(mm)质量(kg)(m3/h)(L/ss)轴功率Pa电机功率MD1555-330210015518527.884351.446560531480059.5573.2267.8829.8834.6639.44452.02.12.5305490397.559079.5544.6651.9959.1175560413012010659.5569.2278.88906305162.5150132.574.4486.5598.55110700619518015989.33103.8118.21327707227.5210185.5104.1121.1137.81608408260240212119.0138.4157.51609109292.5270238.5133.9155.7177.220098010325300265148.8173.0196.920010500性能表型 号号级数流量Q扬程H(m)转速n(r/mmin)效率(%)功率(kkw)必需汽蚀余量(NPSSH)rr(m)叶轮直径(mm)质量(kg)(m3/h)(L/ss)轴功率Pa电机功率MD1555-667310015518527.884351.442282011772950060.2274.0068.33103.1114.7130.61323.95.36.22359544304268236137.5152.9174.1200110555380335295171.9191.1217.6220125666456402354206.3229.3261.1280140777532469413240.7267.5304.6315155888608536472275.0305.7348.2355170999684603531309.4344.0391.745018600性能表型 号号级数流量Q扬程H(m)转速n(r/mmin)效率(%)功率(kkw)必需汽蚀余量(NPSSH)rr(m)叶轮直径(mm)质量(kg)(m3/h)(L/ss)轴功率Pa电机功率MD2000-226214020025038.9955.6669.445652441480064.8876.4470.0032.9937.1142.88452.02.63.1298578384786649.4455.6664.227565341121048865.9974.1185.6690728514013011082.4492.77107.0110803616815613298.88111.2128.41328787196182154115.3129.7149.81609538224208176131.8148.3171.2200102889252234198148.3166.8192.62001103310280260220164.7185.4214.025011788性能表型 号号级数流量Q扬程H(m)转速n(r/mmin)效率(%)功率(kkw)必需汽蚀余量(NPSSH)rr(m)叶轮直径(mm)质量(kg)(m3/h)(L/ss)轴功率Pa电机功率MD2880-443218528033551.4477.8893.119486761480063.2276.7770.7774.9985.5598.111102.43.13.73606673141129114112.4128.2147.11607874188172152149.9171.0196.12009085235215190187.3213.7245.2250102886282258228224.8256.5294.2315114997329301266262.3299.2343.2355127118376344304299.7342.0392.3400139119423387342337.2384.7441.345015122性能表型 号号级数流量Q扬程H(m)转速n(r/mmin)效率(%)功率(kkw)必需汽蚀余量(NPSSH)rr(m)叶轮直径(mm)质量(kg)(m3/h)(L/ss)轴功率Pa电机功率MD2880-665218528033551.4477.8893.111361301161480058.6672.9967.88116.9136.0156.11602.33.13.64308243204195174175.4204.0234.1250100664272260232233.9272.0312.2355118885340325290292.3339.9390.2400137006408390348350.8407.9468.3500155227476455406409.2475.9546.3630173448544520464467.7543.9624.4710191669612585522526.2611.9702.48002098810680650580584.6679.9780.480022800性能表型 号号级数流量Q扬程H(m)转速n(r/mmin)效率(%)功率(kkw)必需汽蚀余量(NPSSH)rr(m)叶轮直径(mm)质量(kg)(m3/h)(L/ss)轴功率Pa电机功率MD3000-665223030036063.9983.33100.01341301201480061.6673.8868.22136.3143.9172.52002.73.23.74408353201195180204.4215.9258.8280103004268260240272.5287.8345.0355122555335325300340.6359.8431.3450142006402390360408.8431.7517.5560161557469455420476.9503.7603.8630181008536520480545.0575.7690.0710200559603585540613.1647.6776.38002200010670650600681.3719.6862.590023955性能表型 号号级数流量Q扬程H(m)转速n(r/mmin)效率(%)功率(kkw)必需汽蚀余量(NPSSH)rr(m)叶轮直径(mm)质量(kg)(m3/h)(L/ss)轴功率Pa电机功率MD3660-660325036042069.44100116.71981801651480062.9976.7770.33214.3230.1268.52802.83.84.2432104004264240220285.8306.8357.9400124005330300275357.2383.5447.4450144006396360330428.6460.2536.9560164007462420385500.1536.9626.4630184008528480440571.5613.5715.9800204009594540495642.9690.2805.49002240010660600550714.4766.9894.990024400性能表型 号号级数流量Q扬程H(m)转速n(r/mmin)效率(%)功率(kkw)必需汽蚀余量(NPSSH)rr(m)叶轮直径(mm)质量(kg)(m3/h)(L/ss)轴功率Pa电机功率MD4220-993232042048088.99116.7133.31961861721480061.1173.7767.77279.6288.7332.13553.34.04.4522187553294279258419.3433.0498.2500231554392372344559.1577.3664.2710275555490465430698.9721.7830.3900319556588558516838.7866.0996.310000363557686651602978.410100.311622.31250040755878474468811188.211544.713288.41400045155988283777412588.012999.014944.516000495551098093086013977.814433.316600.5180005395511107881023394615377.515877.618266.620000583551211766111661032216777.317322.019922.62000062755性能表型 号号级数流量Q扬程H(m)转速n(r/mmin)效率(%)功率(kkw)必需汽蚀余量(NPSSH)rr(m)叶轮直径(mm)质量(kg)(m3/h)(L/ss)轴功率Pa电机功率MD4220-995232042048088.99116.7133.32001901801480060.9973.4467.33286.2296.1349.63553.34.04.4525188003300285270429.3444.1524.4560232554400380360572.4592.2699.2710277005500475450715.5740.2874.0900321556600570540858.6888.210488.91120036600770066563010011.710366.312233.71250041055880076072011444.811844.313988.5140004550099