《驻车加热系统》PPT课件.ppt

1 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训驻车加热系统2 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训3 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训4 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训heater 12 V(including circulating pump and electronic control unit)standdigital timer 1530,3 preset timestransmitter T70,heating period 10-60 minwiring harnessmetering pumpfuel hosei 1,5/a 5;5000 lg.air-intake hose PAP i 18/a 25;500 lg.air-intake hoseexhaust silencer 22flexible pipe(inoxyd.)a 22;1000 lg.bag(mounting hardware for Thermo Top C)consisting of:connection pipe,plastic 18 x 20hose clamp(chrome)20.27pipe clip 25pipe clip 24.26mounting strip 25 x 100cable tie178 lg.mounting hardwarebag(accessories)consisting of:hose clamp(steel)10hose clamp(steel)12fuel hoseB8 x 12fuel extractor 8 x 5 x 8fuel hose4,5 x 10Item Qty.Description 11111111111127231308421412345678910111314151617182021222324Thermo Top E/Thermo Top C5 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训31.08.01/tt051200/WTI/ATT-TThermo Top Z/CTelestart T 60 retrofit kit6 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训31.08.01/tt071200/WTI/ATT-TThermo Top Z/C;EHeat outputControl,variableVoltageFuelDesign certificationHeat outputControl,variableVoltageFuelDesign certification5 kW2,5-5 kW12 voltsDieselS 2895 kW2,5-5 kW12 voltsgasoline and DieselS 292 and S 289Thermo Top ZThermo Top Z/CHeat outputControl,variableVoltageFuelDesign certification4 kW2,5-4 kW12 voltsgasoline and DieselS 316 and S 317Thermo Top ETechnical data7 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训Thermo Top Z/C;E31.08.01/tt071100/WTI/ATT-TInstallation positions8 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训71234568 1 Timer 2 Exhaust system 3 Central cover 4 Metering pump 5 Burner with glow plug 6 Combustion air fan 7 Control unit with heat exchanger 8 Circulating pump31.08.01/tt020500/WTI/ATT-TThermo Top Z/C;EOverview of subassemblies9 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训CheckCommentFunction-Control and regulation of the operation pro-cesses-Dissipation of combustion heat-PC diagnosis,Thermo test-Check for tightness,damage,deposits in combustion chamber-Can only be replaced as a unit.31.08.01/tt031100/WTI/ATT-TThermo Top Z/C;EControl unit with heat exchanger10 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训CheckCommentFunctionSupply of combustion air.Imax:2.5 A,Urated=12 VCheck for damage,easy movementUse new gaskets for installation.31.08.01/tt031300/WTI/ATT-TThermo Top Z/C;ECombustion air fan11 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训CheckCommentFunction-Fuel distribution and vaporization-Fuel vaporization during the starting phase-Monitoring of combustion process-Check vaporizer for damage and coking-Pencil-type glow plug/flame detector R25=0,30-0,33 I Imax=1 AFor various installation variantsreplacement of pump cover is possible-the marked version is the standard version31.08.01/tt031400/WTI/ATT-TThermo Top Z/C;ECirculating pumps13 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训direction of travelany installationThermo Top Z/C;E31.08.01/tt070402/WTI/ATT-TInstallation positions and type plate14 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训31.08.01/tt071500/WTI/ATT-TThermo TopThe pencil-type glow plug is a silicon-nitride sintered ceramic pin with integrated tungsten filament.+12V nominal resistance R25=360 m%010-+24V nominal resistance R25=1400 m%010-2004006008001000 1200 1400180016002000 2200 2400280026003000t(ms)I(A)00510152025303540Glow plug current15 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训31.08.01/tt071600/WTI/ATT-TThermo TopResistance FDInterruption resulting in shutdown due to faultShort circuitresulting in shutdowndue to faultTemperature“flame”T=(C)FlameFlame light 7 dark 5,6 Flame detector characteristicsR!=()FW0,4 at:25C 16 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训31.08.01/tt040100/WTI/ATT-TThermo TopThermo Top121 Engine2 Vehicle heat exchangerIntegration into engine/water circuit In-series integration17 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训31.08.01/tt040200/WTI/ATT-TThermo TopThermo Top1231 Engine2 Non-return valve3 Vehicle heat exchangerIntegration into engine-water circuit,integration in secondary circuit(non-return valve)18 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训Thermo Top C2531431.08.01/tt040400/WTI/ATT-TThermo Top C1 Engine2 Vehicle heat exchanger3 El.pump(off)4 Combination valve5 ThermostatIntegrtion into engine-water circuit,example MB E class19 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训Thermo Top Z1234531.08.01/tt040300/WTI/ATT-TThermo Top Z1 Engine2 Vehicle heat exchanger3 Heater heat exchanger4 Compensator tank5 ThermostatIntegration in engine-water circuit,example MB E class20 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训31.08.01/tt040500/WTI/ATT-TThermo TopWater-integration,small Thermostatcircuit TT1 Engine2 El.pump3 Vehicle heat exchanger4 Heater heat exchanger5 Compensator tank6 Thermostat7 Non-return valve8 Thermostat(Webasto)21 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训31.08.01/tt050601/WTI/ATT-TThermo Top Z 1 Digital timer 2 Connection f.supplementary heating device 3 Equipment on indicator 4 Circulating pump 5 Fan connection 6 Negative conductor 7 Relay base 8 Relay base 9 Fan relay10 Negative conductor11 Fuse block12 Negative conductor13 Mounting plate14 Fuse cover15 Voltage supply terminal 3016 Werle relayWiring harness,upgrade kit22 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训31.08.01/tt050501/WTI/ATT-TThermo Top ZHeaterMetering pumpDiagnostic connectorThermostatABDCWiring harness,supplementary heating device23 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训31.08.01/tt050602/WTI/ATT-TThermo Top ZAutomatic circuit diagram for auxiliary/supplementary heating device(retrofit)24 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训31.08.01/tt050503/WTI/ATT-TThermo Top ZConnector block,top viewunused1 unused222221111345 6X19X18 X17 X16X15X14CAGP/FD12V+diagnosticconnectorMPtimer T6012Input/output voltages at connector block of control unit25 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训31.08.01/tt050900/WTI/ATT-TThermo Top1 Vehicle fuse holder2 Fan motor3 Recirculating air valveExample of fan control,Audi A4 air conditioning system26 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训Tele Thermo Top31.08.01/tt051602/WTI/ATT-TDelivery Volume T70/T8027 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训Thermo Top31.08.01/tt051603/WTI/ATT-TDelivery Volume of T70 Retrofit Kit28 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训Tele Thermo Top31.08.01/tt051606/WTI/ATT-TInstallation Diagram of T7029 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训Thermo Top31.08.01/tt051608/WTI/ATT-TInstallation Diagram of T70 Retrofit Kit30 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训Tele Thermo Top31.08.01/tt051609/WTI/ATT-TInstallation Diagram of D Network Kit31 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训Thermo Top123431.08.01/tt060101/WTI/ATT-TThermo Top1 Injection system2 Engine3 Return line4 Flow lineIntegration into fuel system of injection enginesIn-series integration into return line32 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训Thermo Top/Thermo Top T31.08.01/tt060104/WTI/ATT-TVenting of supply unitT-piece with non-return valve64545AJoint,fuel return lineTank vent pipeActivated carbon filterFuel system33 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训31.08.01/tt060102/WTI/ATT-TThermo Top Z/C;E/Thermo Top S1 Webasto fuel pick-up2 Webasto fuel tank3 Tank extractor 259 08B/641 67B/67930A/838 13A/97186A/9001450A4 Non-return valve 114 6465 Tank extractor 18 mm 863 79A 15 mm 862 77ACautionThe Legal Provisions for Installation and the ImportantNotes contained in the installation instructions of the applicable heater must,on principle,be observed!to metering pumpfromenginenon-return valveremove non-return valve341152Possibilities of fuel extraction in passenger cars34 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训0,150,000,000,501,001,000,300,07 0,04 0,35 0,00 0,31 0,270,21l+l 12 7ml 1,2 ml 5,8 m 12l+l 12 4,5ml 0,5 ml 4 m 12 Fuel SupplyDieselGasoline Permissible fuel feed height H(m)DieselDieselgasolinewith max.perm.vacuum(bar)in fuel tankperm.fuelsuction height S(m)gasolinewith max.perm.overpressure(bar)in fuel line31.08.01/tt060213/WTI/ATT-TThermo Top Z/C;E/Thermo Top SConnection to the vehicle fuel system35 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训Thermo Top Z/C;E31.08.01/tt060212/WTI/ATT-T0-900-90horizontal only0-1800-1800-1800-1800-1800-180DP 2DP 2DP 30DP 2 R 2Metering pump36 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训31.08.01/tt060215/WTI/ATT-TThermo Top E/Thermo Top Z/CInstallation example VW Bora TT-E/TT-Z/C1 Seal,Formwasher2 Stopnut3 Hose4 Wireclip5 Clip6 Clip7 Clamptube,black1 Heating unit Thermo Top Z/C or E 2 Flat fuse holder and fan relay3 Digital timer4 Exhaust silencer5 Combustion air intake line6 Metering pump 37 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训38 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训39 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训40 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训41 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训42 06/2000一汽一汽-大众大众内内内内 容容容容技技术术培培训训