柴油机车载式混凝土泵车上装标书中英文.pdf
中联重科中联重科Bids for the truck-mounted concrete lineBids for the truck-mounted concrete linepump Upper Structurepump Upper Structure车载式混凝土泵车上装标书车载式混凝土泵车上装标书First edited in 2009First edited in 200920092009 年第一次编辑年第一次编辑DIN EN ISO 9001:2000DIN EN ISO 9001:20001.Main technical data1.Main technical data主要技术性能参数表主要技术性能参数表ParametersItems项目内容Max.theo.concrete output L./H.Units单位参数01728series01728 系列Wholeperformanceofmachine最大理论混凝土输送量低压/高压 pumping pressure H./L.最大泵送混凝土压力高压/低压Distribution valve type分配阀形式Concrete cylinder diameterstroke混凝土输送缸缸径行程Hopper capacityfeeding height料斗容积上料高度Outlet diameter出料口直径Diesel engine modelm/hMPammLmmmmkWr/minMPaMPaMPaLmm388/5714/9S 管阀S Valve23016508001450180BF6M1013C整机性能Powersystem动力系统柴油机型号Rated power额定功率Rotate speed额定转速Circuit type液压油路形式1612100Open circuit开式回路321914500Slick scree 卵石:50、Scree 碎石:40125/150HydraulicsystemPumping system pressure液压系统其它参数泵送系统油压Distribution system pressure分配系统油压Mixing system pressure搅拌系统油压Capacity of oil tank液压油箱容积Max.aggregate diameter允许最大骨料粒径Inside diameter of delivering pipe混凝土输送管内径parametersOthermm2.Main technical feature2.Main technical feature 主要技术特点主要技术特点 Hydraulic system Hydraulic system 液压系统液压系统Double open hydraulic loops pumping hydraulic circuit is independent ofdistributing hydraulic circuit with two pumps,makes the whole hydraulic systemmuch simpler.The reliability of the whole system is also much higher as well asthe components life is prolonged greatly.This is convenient for judgeing andremoving trouble.采用双泵、双回路开式液压系统,主泵送油路和 S 阀摆动油路相互独立,使系统简单,元件寿命延长,可靠性更高,并便于故障判断和排除;Large valve changing direction,makes the main pumping loop quick response,smallleakage,good stability,high reliability and high resist contaminativecapability.主泵送油路采用大通径阀换向,响应快,内泄漏小,稳定性好,可靠性高,耐污染能力高;Hydraulic system has safe relief protection,at the same time,when the systempressure is over,the main oil pump cutting device makes itself be protectedreliably.泵送液压系统具有安全溢流保护,同时,主泵还具备系统超压时,油泵压力自动切断截流装置,使主泵获得多级可靠保护;Distributing hydraulic circuit adopts constant pressure pump,which can providestrong distributing pressure and economic energy control.摆动油路采用恒压泵供油,摆动力大又具备节能功能;Cone sealing of all pipes make the pipe joints seal reliably.所有管路均采用锥面密封,管路接头密封可靠;The electrimotion high-low pressure switch adopting cartridge valve of reducesthe trouble of dismantling and installing the oil pipe.采用插装阀电动高低压转换,免去拆、装油管的麻烦;Adopt emulsification technology of initiative and passivity recoveryintegration.采用了主动防御和被动防御相结合的综合防乳化技术;Electric control system Electric control system 电控系统电控系统The outstanding features of the truck-mounted concrete line pump are advancedtechnology,simpleness and high reliability.中联车载式混凝土泵车电控系统的突出特点是技术先进、简单、可靠性高;The reliability of industry control is higher than PLCprogrammable control.Ituses fewer auxiliary relays,father reducing the quantities of the electricelement.该泵使用带总线的工业控制器作为控制核心,比之以前同类产品用的 PLC 可编程控制器,其可靠性更高,功能更强大；由于其输出触点有更大的输出功率,比 PLC 系统可以使用更少的中间继电器等分离元件,进一步减少了电器元件的使用数目及接线数量,提升了电控系统可靠性;The main electric control elements from German and French ensure the elementsreliability.主要电气控制元件均采用德国易福门、海拉、巴鲁夫和法国施耐德公司等原装进口件,保证了元件的可靠性;Compared with domestic product,the electric control system is simplest,theelement quantity is fewest and its reliability is highest.与国内同类产品比较,电控系统最简单,采用元器件数量最少,可靠性最高;The wire and wireless remote equipment is convenient for operation far away.配有有线或无线遥控装置,方便远距离操作;After the automatical pumping stops,the diesel engine s rotate speed declinesto idle speed automatically to save oil.自动泵送停止后,柴油机的转速会自动降为怠速,以节省油料;Adopting proximity switch in hydraulic cylinder can realize changing directionwith non-touch,which ensures that the direction can be changed reliably.采用油缸内接近开关非接触换向,确保换向可靠;The direction and stroke control function makes the oil quantity of the mainpumping cylinder adjusted automatically,thereby the optimal controlof pumpingcan be realized.带有换向行程优化控制功能,能根据主缸行程自动调节主缸的进油量,从而实现泵送最优化控制;The GPS function can monitor and control the equipment position and runningstatus.带有 GPS 功能选配,可以远程监控设备位置以及运行状况;The touch screen can check the equipment run status,imput and output state andalarm display.带有触摸屏,可以随时查看设备运行、输入输出状态和实时报警显示,并可方便设置系统各项参数;The high efficiency and reliable double-signal control system,which is installedmain and complement signal check sensor,ensures that the truck-mounted concreteline pump has good ability of concrete suction and high efficiency.采用高效可靠的双信号控制系统,即安装有主辅两套信号检测传感器,可保证泵送油缸满行程工作,从而确保了车载泵具有良好的吸料性,实现了泵送的高效率;2.32.3 Mechanical systemMechanical system 机械系统机械系统The design of hopper and S valve and so on adopt DEAS software to caculate,the hopper and S valve have good rigidity to avoid the phenomenon of hopperdistortion and S valve breakage.料斗、S 阀等关键受力元件的设计,采用DEAS 软件对其受力状态、结构刚度、应力集中状况进行了细分网格的有限元计算,设计出的料斗、S 阀结构刚度好、工艺性佳,避免了同类产品高层输送时料斗变形及 S 阀断轴现象;The agitator have unique form,which separates the hydraulic motor from agitatorbearing the same time,adopting large displacement motor ensures that theagitator moment is big enough.搅拌机构采用独特的结构形式,将液压马达与搅拌轴承座完全隔离,即使搅拌密封磨损漏浆,也不至于影响液压马达;同时,采用大排量马达,确保搅拌力矩足够大,即使料况差的情况下也能正常搅拌不被卡死;Make sure the pumping is good and decline the phenomenon of pipe jam,thespectacles wear plate and cutting ring should be useed in lower abrasion.ZOOMLIONs spectacles wear plate and cutting ring use high wear material,makingthe components life prolonged greatly.车载式混凝土泵车的眼睛板,切割环应该在低磨损下使用,才能够确实保证良好的泵送状态,降低堵管现象的发生;本公司采用高耐磨硬质合金材料眼睛板、切割环;眼镜板、切割环等易损件经过不断的技术攻关,使用寿命更长,较好泵送状态时,眼镜板最高寿命最长可达到7万方以上;The equipment of quick-replacing piston adopts hydraulic and machinery doublelimit,so it is safe and reliable.配备快换活塞更换装置,活塞自动退回技术,采用液压机械双重限位,安全可靠,更换活塞在十五分钟之内;2.42.4 Power systemPower system 动力系统动力系统The world famous diesel engine of DEUTZ has excellent performance and highreliability.采用世界知名品牌道依茨柴油机,性能卓越,可靠性高;2.52.5 Lubrication systemLubrication system 润滑系统润滑系统The lubrication system has patent technology of automatic lubricationsystem,which force filter and double pumps to provide oil intermittently.It makesbetter lubrication and lower cost.润滑系统采用拥有专利技术的集中自动润滑系统,强制过滤,预压式补油,双泵间歇供油,整个润滑系统供油充分,润滑效果好,使用成本低;2.62.6 Cooling systemCooling system 冷却系统冷却系统The radiator equipment makes the working oil temperature of hydraulic systembelow 70 and makes the machine in normal status.采用强制风冷大散热器装置,确保液压系统的工作油温控制在70以下,从而保障主机液压系统处于正常的工作状态;3.3.Main configurationMain configuration 主要配置主要配置Table 3-1 Assembly configuration表 3-1 总成配置Items 内容Name 名称14Mpa diesel engine pump14Mpa柴油机泵Diesel engine 柴油机Circuit type液压系统油路形式DEUTZ BF6M1013C161KW一汽道依茨 BF6M1013C161KWDouble hydraulic open loops with two pumps开式双泵双回路Main hydraulic pump主油泵Main valve and control valveblock 主阀及控制阀块Agitator motor 搅拌马达Pumping cylinder泵送油缸Concrete cylinder混凝土缸Spectacles wear plate andcutting ring 眼睛板、切割环Lubrication system润滑系统Mixing auto-reverse搅拌自动正反转Remote control 遥控器Radiator 冷却器Electric display screen电控显示屏High-low pressure switch电动高低压切换Quick-release piston快换活塞Cleaning machine水泵清洗机KPM K5V200SH川崎 K5V200SHEATON/Rexroth伊顿/力士乐EATON cycloid motor伊顿摆线马达15016502301650Wear耐磨Grease feeder 随动油脂泵、递进分油器Have有Wire and wireless romote control有线无线兼容任选Air-cooled 风冷Have有Have有Have有Have有Table 3-2 Hydraulic system configuration表 3-2 液压系统配置Number序号12345678Name名称Main hydraulic pump 主油泵Constant pressure pump 恒压泵Gear pump 齿轮泵Suction filter 吸油滤清器Return filter 回油滤清器Return filter element 回油扩散滤芯Pressure relief valve 溢流阀Electro-hydraulic reversal valve电液换向阀Manufacturer生产厂家KPM 川崎REXROTH 力士乐REXROTH 力士乐LEEMIN 黎明LEEMIN 黎明LEEMIN 黎明REXROTH 力士乐REXROTH 力士乐Number序号9101112131415161718Name名称Reducing valve 减压阀Accumulator 蓄能器Cut-off valve 节流截止阀Hydraulic motor 液压马达Radiator 冷却器Check valve 单向阀Multi-reversal valve 多路换向阀Both-way hydraulic lock 双向液压锁Electromagnetism reversal valve 电磁换向阀Sandwich plate relief valve 叠加溢流阀Manufacturer生产厂家REXROTH 力士乐TANREN 成都天人STAUFF 西德福EATON 伊顿MOONGROUP 冰轮LIXIN 立新ZOOMLIONZOOMLIONREXROTH 力士乐REXROTH 力士乐Table 3-3 Electric system configuration表 3-3 电气系统配置Number序号12345678910111213141516171819202122QF2SQ3-SQ4SB1SA12.3.46.7.8SQ1-2YV1-4YV5V1-4PCXPXSXTGBHL4-11HLCode name代号Name名称Small circuit breaker小型断路器Small circuit breaker 小型断路器Relay 起动互锁继电器Auxiliary relay 中间继电器Proximity switch 接近开关Flameout button 熄火按钮Pumping button 泵送按钮Power switch 电源总开关开关Remote switch 遥控开关Proximity switch 接近开关Electromagnetism iron 电磁铁Accelerograph electric machinery油门控制电机Diode 二极管Programme controller可编程序控制器Pin 插头Socket 插座Connecting terminals 接线端子Accumulator 蓄电池Sensor 传感器Lamp 示宽灯Lamp 示廓灯Manufacturer生产厂家TETETETETETETEDONGFENG 东风TETEBALLUFF 巴鲁夫LEADSHINE 雷赛CHINA 中国IFMCHINA 中国CHINA 中国CHINA 中国CHINA 中国Engine accessory柴油机附件CHINA 中国CHINA 中国23242526272829303132333435S3Y1B7F30S18M1G1Y3HIgnition switch 点火开关Parking Electromagnetism iron停车电磁铁Sensor 油量传感器Cooling switch 冷却液面开关Instrument illumination switch 仪表照明开关Starting motor 启动马达Electric machinery modulator发电机调节器Starting spurting oil increment启动喷油增量Lamp 指示灯Resistance 电阻Relay socket 继电器插座Lamp 行灯Lamp socket 行灯电源插座Engine accessory柴油机附件Engine accessory柴油机附件DONGFENG 东风Engine accessory 柴油机附件TEEngine accessory柴油机附件Engine accessory柴油机附件Engine accessory 柴油机附件TE 公司CHINA 中国TE 公司中国COBO4.The list of accessory4.The list of accessory 随机附件清单随机附件清单序序号号SerialSerialnumbernumber一一名名称称NameName资料袋资料袋Document bagDocument bag混凝土泵送施工技术规程Working Technical Regulations for Concrete PumpZLJ5120 车载式混凝土泵车使用说明书Workbook for use and servicing柴油车载式混凝土泵车电气说明书Electric workbook for use and servicingOperation ManualSpare Parts CatalogueZLJ5120 柴油机车载式混凝土泵车零件图册The concrete pump manual派恩空调使用保修手册PaiEn air-condition maintenance manual配件类配件类FittingsFittings遥控器Remote control导向环230Guiding ring混凝土活塞230Concrete piston管卡 180A180ACoupling管卡 150AHBG3.9A150ACoupling管卡 125A125A规规 格格 型型 号号ModelModel数量数量单位单位QuantityQuantityUnitUnit备备注注RemarksRemarks用于装以下资料Packaging ofFollowingdocumentsDEUTZDEUTZ件件件件件件1个1234567二二1234561211121122222本本本本本本本Coupling78910111213管卡125A 密封圈Sealing ring管卡150A 密封圈Sealing ring管卡180A 密封圈Sealing ring清洗球Cleaning ball清洗活塞Cleaning piston橡胶弹簧Rubber spring电控柜钥匙Electric controlcabinet key安装架钥匙Installation framekey主机门钥匙 Key工作灯Working lamp充气工具Tool for chargepressure发动机钥匙Engine key柴油机精滤Fuel filter机油滤清器Oil filter液压油回油滤芯Return filter element液压油吸油滤芯Suction filterelement液压油吸油滤芯Suction filterelement随机密封件随机密封件Sealing accessorySealing accessory清洗机部件类清洗机部件类Water ejection deviceWater ejection device喷枪Ejection gun进水胶管Hose for water suction出水胶管Hose for waterdelivery备件 Accessories工具类工具类ToolsTools149175720071251250160402C00042232113个个个个个个片14151617181920212201181245 或 0118059701174421FBX-40020ZL12BX-122/80W/HC221122111片片只套片个个个个用于蓄能器充气For accumulatorDEUTZDEUTZDEUTZ23三三四四1234五五ZX-63010011111个套把根根1袋1234567891011121314151617六六1234内六角扳手Spanner for hexagonscrew开口扳手Opened wrench活动扳手Adjustable wrench活动扳手Adjustable wrench螺丝刀Screwdriver螺丝刀Screwdriver十字螺丝刀Crossed screwdriver十字螺丝刀Crossed screwdriver钢丝钳 Pliers榔头 Hammer黄油枪 Grease gun呆扳手Unadjustable wrenchS 管扳手Wrench for S vavle滤清器扳手Wrench for filter内六角扳手加力杆Level10”活扳手加力杆Level活塞扳手 Piston wrench裸装配件裸装配件Without packedWithout packed锥管Taper pipe过渡管Transitional pipe锥管 0019902A0310Taper pipe弯管 0019902A0157Elbow pipe3-171套九件套nine pieces per set九件套nine pieces per set7-322504501507200815072008605531A17A76-135272-350353-35002B-P125A150A1000125A125B300150AI180AII1100180R250A90-Z11111111111111111111套把把把把把把把个个个把把件件件根根根根5.Pumping performance diagram5.Pumping performance diagram 泵送曲线泵送曲线6.Laying6.Laying 布料布料Laying is an important problem to the truck-mounted concrete line laying isnton time,the phenomenon of pipe jam will methods are as follows:用车载式混凝土泵车输送混凝土,布料是很重要的问题;如果布料不及时,就会发生积料、堆料现象,使泵送压力升高,易发生堵管;用车载式混凝土泵车施工时,一般可用下述方法进行布料：Laying with groove Laying with groove 用溜槽布料用溜槽布料In order to install a inclined groove at the exit of the concrete pipe,the pipeshould install higher and the groove can make revolving.将管道安装得高一些1.5m,在混凝土输送管出口处接一斜溜槽;溜槽可做成可旋转的,使布料面积增大;Laying with the handcart Laying with the handcart 用手推车搬运布料用手推车搬运布料Its used to affuse few concrete and some special places which the hose cantreach.这是一种简易的布料方法,用于混凝土灌注量不大或某些特殊部位布料杆布料软管达不到的地方;Laying with hose Laying with hose 用布料软管布料用布料软管布料In small pipe condition,laying with hose is very hose s length has 3m and 5mand the minimal bend radiu is no less than 1.5m.这是应用较多的一种布料方法,尤其在小管径情况下,布料软管重量轻移动方便,在楼面上布料是很适用的;布料软管的长度有3m、5m两种,工作时绳子捆住软管出口处,拖到需浇注的各处,工作时软管最小弯曲半径不得小于1.5m;Laying with placing boom Laying with placing boom 布料杆布料布料杆布料Laying with placing boom can quick and conveniently laying and the phenomenonof pipe jam isnt easily construction,the placing boom can laying at any placesin available scope,it improves the efficiency and lighten the labor intensity.采用布料杆布料,可以迅速、方便地进行大范围布料,不容易发生积料,堵管等现象;在施工中通常把布料杆放置在需要浇注层面的中央,可旋转360,可以在布料杆有效范围内任意位置进行布料,这样就可以大大地提高混凝土浇注施工效率,减轻工人的劳动强度,它是一种较理想的混凝土布料机械;analysis of ZOOMLION analysis of ZOOMLIONs core pumping technologys core pumping technology中联重科核心泵送技术分析中联重科核心泵送技术分析 Double pumps provide oil intermittently Double pumps provide oil intermittently 预压式双泵间歇供油预压式双泵间歇供油The lubrication system has force filter and double pumps provide oilintermittently.It makes better lubrication and lower cost.Bidirectionalcolumniation grease lubrication pump improves the lubrications reliability中联的润滑,采用强制过滤、预压式双泵间歇供油系统,供油充分,润滑效果好,并且可通过控制程序对润滑油量进行调节,以达到保证混凝土质量和节约成本的目的;同时,“”为的运用,极大地提高了润滑系统的可靠性;The patent technology of new type distributing cushion The patent technology of new type distributing cushion 新型分配缓冲专利技术新型分配缓冲专利技术Cushion device used for columniation oil cylinder of concrete pump ensures thebig swinging moment,declines the concussion and improvesthe swinging cylinder andS pipe lifePatent number is.“”专利号为的运用既确保了大的摆动力矩,又极大地降低摆动冲击,提高了摆动缸和S管的使用寿命;Intelligence control technology Intelligence control technology 智能控制技术智能控制技术The electric control display equipment has touch screen display status,faultself-examination and data management.At the same time,concrete pump control canbe configured according to the users requestPatent number is.电控显示装置,实现了智能管理,具备触摸屏实时显示工况、故障自诊、数据管理等功能,让用户实时了解设备运行状态;与此同时,具有自主知识产权的“”专利号为的运用,为中联混凝土泵的电控系统锦上添花,可根据用户要求选配;Mixing seal device used for concrete pump Mixing seal device used for concrete pumpMixing seal device with independent knowledge property right constructs twoblockade:one is high pressure oil theca between wearable bearing and seal loopthrough especial structure;the other can discharge the concrete by leak through thefirst blockade,so the phenomena that mortar blocks the mixing axis doesnt happen,thus the mixing device life increasesPatent number is.具有自主知识产权的专利号为的运用,在搅拌装置中构筑了两道封锁线；第一道是通过特殊结构,在耐磨轴承与耐磨密封环之间形成高压油膜,防止混凝土的砂浆渗入耐磨轴承与耐磨密封环之间的间隙；与此同时,通过两格莱圈之间的泄浆孔将万一透过第一道封锁的砂浆泄出,这样就避免了砂浆卡死搅拌轴现象的发生,进而极大地提高了搅拌装置的使用寿命;7.57.5 A pumping mechanismA pumping mechanism 一种泵送机构一种泵送机构A pumping mechanism through especial structure can connect concrete cylinder withwater tank and hydraulic cylinder,so coaxiality between hydraulic cylinder andconcrete cylinder increases,pumping resistance with no load reduces,thus the wholecapability of concrete pump increasesPatent number is.专利号为,通过特殊结构,将混凝土缸、水箱、泵送油缸联为一体,提高了泵送油缸与混凝土缸之间的同轴度,降低了空机泵送阻力,进而提高了混凝土泵的总体性能;Pumping output adjustment Pumping output adjustment 泵送排量无级调节泵送排量无级调节The variable adjustment
