庞巴迪250KM动车组厨房设备焊接审核检查清单.xls
e Process audit for welding supplier 焊焊接接供供应应商商过过程程审审核核 rev.2Project/项项目目:Part description/部部件件名名称称:Location/地地点点:Purchase order number/采采购购订订单单编编号号:BST Technical Description and version/BST技技术术条条件件及及版版本本:Attendee/参参与与人人员员：Date:日日期期No.序序号号Audit item/审审核核项项Audit content/审审核核内内容容Verification/确确认认Comments(attach further evidenceas applicable)意意见见（可可附附件件）YesNoN/ASection 1:Document check第第1部部分分：文文件件审审查查1Q Qulificatioin ofweldingmanufacturerand weldingsystem/企企业业焊焊接接资资质质及及焊焊接接体体系系公公司司是是否否按按照照EN15085通通过过焊焊接接认认证证。Isthe supplier certified in accordance with the EN15085.2如如已已通通过过焊焊接接认认证证，其其资资质质是是否否满满足足产产品品要要求求，包包括括认认证证级级别别、应应用用领领域域、焊焊接接方方法法、材材料料等等，证证书书需需在在有有效效期期内内。Thequlificatioin should meet the welding products,includingcertification level,applied field,welding method,material,and in validperiod.3公公司司是是否否有有焊焊接接质质量量体体系系文文件件，如如没没有有是是否否在在其其他他文文件件中中有有所所体体现现.Thespecial welding quality system is founded,if no,the welding quality isrequirement in the other documents.4焊焊接接产产品品返返工工返返修修控控制制程程序序.The controlling system of rework and repair is founded for thewelding products.5对对产产品品可可追追溯溯性性的的实实施施要要求求及及控控制制程程序序.Theapplicable actions of traceability should be determined.6对对原原材材料料和和焊焊材材是是否否有有验验收收规规范范。Is there incoming inspection stipulate of base material and weldconsumer.7Project audit/项项目目评评审审产产品品应应有有要要求求评评审审和和技技术术评评审审及及相相关关记记录录；Should be requirement and technical reviewed,and record kept.8焊焊接接图图纸纸应应有有焊焊接接责责任任人人员员的的审审批批记记录录。A All welding drawings are approved and signed by welding coordinator.9项项目目是是否否有有工工作作试试件件报报告告Project related working specimen report.10批批准准的的WPQRWPQR和和相相应应的的WPSWPS应应覆覆盖盖了了要要求求焊焊接接的的产产品品。Approved WPQR and related WPS covers all welded productsrequired.11项项目目应应有有质质量量控控制制计计划划。The quality should be controlled according to the special qualitycontrol plan of the project.12项项目目应应有有生生产产计计划划。The project should have the manufacture plan.13Subcontractor/分分包包商商焊焊接接任任务务是是否否有有分分包包商商。Is there subcontracted supplier.14分分包包商商资资质质是是否否符符合合所所供供产产品品要要求求。The qualification of subcontracted supplier should meet the weldingproducts.15对对分分包包商商产产品品质质量量是是否否进进行行跟跟踪踪和和控控制制，如如定定期期评评审审，是是否否有有记记录录。Theproducts quality of subcontracted is controlled,the subcontracted isaudited regularly,and records kept.16The requirementof person/人人员员要要求求“焊焊接接责责任任人人员员认认命命书书”上上的的责责任任人人员员应应与与焊焊接接认认证证证证书书上上一一致致。The welding coordinator should be the same one listed on certificate.17从从事事钢钢（铁铁）件件、铝铝件件焊焊接接，以以及及螺螺柱柱焊焊、自自动动焊焊焊焊接接的的工工人人应应分分别别具具有有符符合合EN287-1,ENISO9606-2,EN14555,EN1418要要求求的的资资质质证证书书，证证书书应应在在有有效效期期内内The qualification of welder must meet production requirement,thecertification of welder of welding Steel(iron),AL,stub and weldingoperator,should comply with standars EN287-1,ENISO9606-2,EN14555,EN1418.The certification should in valid period.18具具有有资资质质的的焊焊工工以以及及焊焊接接接接操操作作人人员员数数量量应应足足够够，应应能能满满足足生生产产计计划划进进度度要要求求。The quantity of certified welders and welding operators shall meetproduction schedule requirement.19焊焊接接检检验验人人员员应应具具有有相相应应资资质质；VTVT、PTPT、UTUT、RTRT、MTMT检检验验人人员员需需有有符符合合EN473EN473的的资资质质证证书书，并并需需在在有有效效期期内内。Welding test person has EN473 related certificate,includingVT,PT,UT,RT,MT,the certification should in valid period.20具具有有资资质质的的检检验验人人员员数数量量应应足足够够，应应能能满满足足生生产产计计划划要要求求。Thequantity of certified inspectors shall meet production schedulerequirement21Qulity record质质量量相相关关记记录录存存档档期期是是否否至至少少10年年？Archiving minimum 10 years?No.序序号号Audit item/审审核核项项Audit content/审审核核内内容容Verification/确确认认Comments(attach further evidenceas applicable)意意见见（可可附附件件）YesNoN/A22供供货货商商是是否否将将下下面面文文件件存存档档：Are the followed documents saved?焊焊接接质质量量控控制制计计划划（quality control plan of welding products)WPS，WPQR焊焊工工、操操作作者者资资质质证证明明（the qualification of welder and weldingoperator)NDT检检查查员员的的资资质质证证明明(the qualification of NDT inspectors)尺尺寸寸报报告告(measuring dimension record)不不合合格格报报告告和和返返修修记记录录(non-conformance record and corrective actionsrecord)在在10年年中中，BST可可以以要要求求得得到到这这些些文文件件的的副副本本。(BST could got thecopied documents in 10 years)Section 2:welding process audit第第2部部分分：焊焊接接过过程程审审查查1Environment andsafety/环环境境和和安安全全焊焊接接厂厂房房是是否否有有温温湿湿度度调调节节装装置置，是是否否对对温温湿湿度度进进行行监监控控记记录录，焊焊接接车车间间温温度度是是否否在在1010以以上上。Are thetemperature and humidity adjusted by the air-condition in the weldingworkshop?Are the temperature and humidity recorded,and thetemperature is above 10 degree?2焊焊接接区区域域应应有有足足够够面面积积进进行行焊焊接接操操作作及及焊焊接接产产品品的的中中转转。Thearea is enough for the welding operating and handling weldingproducts.3焊焊接接操操作作是是否否避避开开了了恶恶劣劣的的天天气气和和风风源源？Are the welding operations carried in good environmental conditions(protection against weather conditions,elimination of draught)4铝铝、碳碳钢钢、不不锈锈钢钢的的焊焊接接区区是是否否相相互互隔隔开开？Are the Aluminium and steel welding areas correctly separated?5焊焊接接区区、各各焊焊接接工工位位间间是是否否有有防防护护屏屏？Are the welding areas protected by curtains?6 焊焊接接区区是是否否定定期期清清洁洁和和整整理理（5S）？Are the welding areas regularly cleaned(5S)?7是是否否有有适适合合和和足足够够的的焊焊工工保保护护措措施施？Are the welders protection clothes and tools correctly adapted to thejob?8Weldingequipment/焊焊接接设设备备焊焊接接设设备备应应满满足足产产品品焊焊接接的的要要求求Welding equipment shall meet parts welding requirement9焊焊接接设设备备应应进进行行定定期期维维护护和和定定期期校校准准，有有记记录录。Welding equipment and tooling shall be regularly maintained and calibratedwith recordQulity record质质量量相相关关记记录录No.序序号号Audit item/审审核核项项Audit content/审审核核内内容容Verification/确确认认Comments(attach further evidenceas applicable)意意见见（可可附附件件）YesNoN/A10焊焊机机上上的的电电压压表表、电电流流表表、气气体体流流量量计计等等均均在在受受控控状状态态（鉴鉴定定周周期期内内）Measuring tool including meter in equipment and gas flow meter shall beunder control(calibrated)11Welding fixture/焊焊接接工工装装应应有有必必要要的的焊焊接接工工装装Necessary welding tooling are available12工工装装应应进进行行定定期期维维护护和和定定期期校校准准，有有记记录录。Welding equipment and tooling shall be regularly maintained and calibratedwith record.13Tracking/Tracking/可可追追溯溯性性焊焊接接产产品品可可以以清清晰晰有有效效地地追追溯溯到到原原材材料料Welding parts can be clearly and effectively traced back to raw material14有有可可以以追追溯溯到到焊焊工工的的追追溯溯方方法法There should be a traceability method for tracing back to welders15Welding processdocument onworkshop/现现场场焊焊接接工工艺艺文文件件进进行行焊焊接接生生产产时时，现现场场应应有有WPSWPS，以以及及组组焊焊操操作作指指导导书书，焊焊接接图图纸纸等等，并并且且生生产产人人员员易易于于得得到到。There areWPS,work instructions,welding drawings on workshop,and they aregot easily by workers.16工工艺艺文文件件应应受受控控并并有有焊焊接接责责任任人人员员签签字字。Process documents should be controlled and signed by weldingcoordinator.17焊焊接接工工艺艺(WPS)规规程程中中是是否否指指出出了了WPQR编编号号，焊焊接接方方向向，焊焊接接顺顺序序，焊焊接接速速度度和和电电流流电电压压等等？The WPS instructions indicate the WPAR number,the weldingdirection,the welding sequences,the particular loops，the weldingspeed and current/voltage parameters,etc?18Wedlinginspection onworkshop/现现场场焊焊接接检检验验检检验验设设备备和和量量具具是是否否在在受受控控状状态态（鉴鉴定定周周期期内内）Measuring tool and equipment shall be under control(calibrated)19产产品品应应有有焊焊接接检检验验操操作作指指导导书书，应应有有明明确确的的检检验验要要求求。Welding inspection working instruction shall be available20检检验验应应按按照照检检验验指指导导书书进进行行，并并应应保保存存记记录录。对对焊焊缝缝的的VT、PT、RT、UT检检验验操操作作指指导导书书的的编编制制应应参参照照标标准准EN970、EN571、EN1435、EN1714。Inspection should according to with inspection instruction and record kept.The testing operating of VT、PT、RT、UT should according to thestandards EN970、EN571、EN1435、EN1714。21Before welding/焊焊前前准准备备 焊焊接接前前，焊焊条条是是否否放放在在烤烤箱箱（保保温温筒筒）中中干干燥燥（保保温温）。Are the wires are dried(remained temperature)in oven.22待待焊焊部部位位是是否否清清除除了了油油污污、氧氧化化物物或或其其他他覆覆盖盖物物？T The prepared surfaces are clean from grease,oxydes,and othercoating?Weldingequipment/焊焊接接设设备备No.序序号号Audit item/审审核核项项Audit content/审审核核内内容容Verification/确确认认Comments(attach further evidenceas applicable)意意见见（可可附附件件）YesNoN/A23焊焊前前是是否否需需预预热热，预预热热温温度度是是否否可可控控，是是否否有有记记录录。IsIs pre heating operation needed before welding?The temperature ofpre heating should be controlled and have the records.24焊焊缝缝坡坡口口尺尺寸寸是是否否符符合合WPS要要求求。The bevels have been machined?(angle preparation)25DuringDuring welding/welding/焊焊中中对对多多道道焊焊，焊焊道道表表面面是是否否在在下下一一道道焊焊缝缝焊焊接接前前被被检检查查和和清清理理？In case of multi-runs welding,is the previous run checked andcleaned before the next one?26多多道道焊焊过过程程中中对对层层间间温温度度是是否否进进行行控控制制。The temperature of the multi-runs weld should be controlled.27焊焊接接操操作作应应与与WPSWPS和和焊焊接接计计划划一一致致Welding operation must be same as described in WPS and welding plan28After welding/焊焊后后是是否否清清除除了了焊焊接接飞飞溅溅？Welded parts have had weld spatter removed?29焊焊缝缝的的打打磨磨是是否否符符合合技技术术规规范范以以及及EN15085EN15085的的要要求求。Thegrinding of weld meet the technique criterion and EN15085.30焊焊件件的的搬搬运运和和存存诸诸是是否否可可以以避避免免磕磕碰碰损损坏坏，并并可可预预防防工工件件变变形形、污污染染、锈锈蚀蚀，以以及及恶恶劣劣天天气气（如如雨雨雪雪）。The welding products are prevented frombump、distortion、rust、bad weather(e.g,rain、snow)in handle andstorage.31Heating/Heating/加加热热焊焊前前、焊焊中中和和焊焊后后是是否否进进行行加加热热操操作作，预预热热、调调修修、热热处处理理等等，是是否否保保留留记记录录。Control method,records and traceability of heat heat treatment before andafter welding,and adjusting shape by heat.32Repair/返返修修是是否否有有用用于于返返修修的的WPSWPS？各各工工位位是是否否可可获获得得？Are the WPS for rework or repair available at the workstation?Section 3:welding parent material stock第第3部部分分：母母材材库库房房1Storage/存存储储母母材材堆堆放放有有序序,并并能能有有效效防防止止污污染染The material is stocked in order2母母材材有有清清晰晰地地标标识识The material has clear label3Documents/文文件件母母材材应应有有有有效效的的进进货货检检验验规规程程和和记记录录The incoming inspection plan and records should be available to the material4母母材材的的发发放放应应受受控控、记记录录并并可可追追溯溯The distribution of material should be controlled,recorded and traced5母母材材是是否否有有清清晰晰地地质质保保证证书书Clear material certificate should be available for materialBefore welding/焊焊前前准准备备No.序序号号Audit item/审审核核项项Audit content/审审核核内内容容Verification/确确认认Comments(attach further evidenceas applicable)意意见见（可可附附件件）YesNoN/A6重重要要部部件件原原材材料料是是否否进进行行复复验验，是是否否有有复复验验报报告告。Is the material used in important products,for example bogie,retestedbefore incoming storage,is there the report?Section 4:welding material stock第第4部部分分：焊焊材材库库房房1Storage/存存储储焊焊材材有有清清晰晰地地标标识识Welding material is clearly labeled2焊焊材材存存放放环环境境应应满满足足EN15085的的要要求求（堆堆放放位位置置、干干燥燥通通风风环环境境、温温度度控控制制以以及及与与其其他他有有害害物物质质混混放放等等）Stock environment of welding material should meet EN15085 requiement(pileposition,dry and airiness enviroment,temperature control and mixing withharmful material)3Documents/文文件件焊焊接接材材料料应应有有有有效效的的进进货货检检验验规规程程和和记记录录The incoming inspection plan and records should be available to the weldingmaterial4焊焊材材应应有有CE证证书书The CE certificate should be available to the welding material5焊焊材材的的发发放放应应受受控控、记记录录并并可可追追溯溯The distribution of welding material should be controlled,recorded and tracedNo.序序号号Audit item/审审核核项项Audit content/审审核核内内容容Verification/确确认认Comments(attach further evidenceas applicable)意意见见（可可附附件件）YesNoN/AeAUDIT OPEN ITEM LIST/审审核核问问题题项项明明细细Supplier/供供应应商商:Report No./报报告告编编号号：Audit date/审审核核日日期期:Products/产产品品：Project/项项目目：No.序序号号Open Item Description/问问题题项项描描述述Corrective Action/纠纠正正措措施施RESP/责责任任人人Required Date要要求求日日期期Status状状态态Remarks/备备注注Form JV QA 015 Rev.CPrepared by/编制：page 7of 7
