无刷电机微型泵规格书.pdf
Introduction of Nidec Pump1.Characteristics of pump2.Characteristic chart/Dimensional drawing3.Selection Method4.Representative applications 2/25Positive-displacement pumpTurbo pump(Non positive displacement)1.Characteristics of pump）Type of pumpPumpParticular type pumpCentrifugal pumpDiagonal flow fanAxial flow fanReciprocating pumpRotary pumpRotation of impellerIncreased pressureCondensation of fluidIncreased pressureDiaphragm pump！The function of pump is to provide fluid with mechanical energy to build up pressure anddischarge it.That is,it is to push up fluid to the high point or in the distance.Centrifugal Pump(Magnet Coupling)Diaphragm Pump(Multicylinder system)3/251.Characteristics of pump）Structure of diaphragm pumpRotary system of skew plateThe rotation will be converted to reciprocating motion.We achieved the multicylinder type by a motor.Diaphragm rubberBy three-cylinder method,we achieved low pulsebeatand high pressure.This is the pump which consists of diaphragm(film)and valve.It absorbs and discharge fluid by moving diaphragmup and down or from side to side to change the content.By operating multiple diaphragms in one rotation of motor,we can achieve higher efficiency of transferring air or liquid,and lower puslebeat.By the optimum design of diaphragm which endures the positive pressure(90kPa)and negative pressure（-50kPa),we can use it as pressure pump or vacuum pump in the identical structure.Also,it is availableas the liquid pump.4/251.Characteristics of pump）Comparison between centrifugal pump and diaphragm pumpAdvantageDisadvantageCentrifugal Pump(Magnet Coupling)Diaphragm Pump(Multicylinder system)No pulsebeatNo water leak from the shaft seal partHigh flow volume（24L/min）Chemical resistanceWide range of operating temperature（0100）Self-suction operation is not availableAvailable fluid is only liquidLimited in the mounting position and Low pressure(015kPa）Flow volume widely changes by loadSelf-suction operation is availableBoth air and liquid are availableBoth mounting positions are OK(verticaland horizontal)High pressure(0100kPa）Low pulsebeatLow tolerance for foreign substancesLow flow volumeNarrow range of operating temperature（080）It depends on the materialLow chemical resistance(By changing the materialof rubber,it will be available)5/25By a combination of pump and motor,the lineup is 20 types in total!Brushed motorBrushless motor2 types of fluid2 types of rubber2 types of motor=TOTAL:8 types2 types of fluid2 types of rubber3 types of rubber=TOTAL:12 typesOUTINPumpFluid；2 types(Air/Fluid)Rubber；2 types(EPDM/NBR)Brushed motorVoltage；3 types(6V/12V/24V)Rubber；2 types(EPDM/NBR)2pin typePumpFluid；2 types(Air/Fluid)Rubber；2 types(EPDM/NBR)Brushless motorVoltage；2 types(12V/24V)Rubber；2 types(EPDM/NBR)5 pin connector typeOUTIN2.Characteristic chart/Dimensional drawingLong-life typeGeneral type6/252.Characteristic chart/Dimensional drawingSpec of diaphragm pump(Air)AirPump typeBrushless motorBrushed motorMotor type2V240mA12VAP-01AA124V120mA24VAP-01AA2455040g8VMore than 1000 hrs320mA12VAP-01BA12090%RH56560gVLess than 50dBMore than 300 hrsA type90Kpa-40Kpa400mAMore than 1.3/min6VAP-01AA06Operating environmental temperature*Note 4Operating environmental temperature*Note 4Weight16VStarting voltageOperating noise*Note 3Endurance time*Note,2Coil insulation classificationMaximum pressure*Note Vacuum achievement degree*Note 170mAConsumption current*Note Flow volume24VRated voltageAP-01BA24Part numberNote 1.Standard condition(JIS B 0412)means the air condition of 20(Temp.),101.3Kpa(Absolute pressure)and 65%(Percentage humidity).Note 2.The endurance test condition is pressurized endurance.Continuous operation for more than 300 hrs at rated voltage,20Kpa and ON(60sec.)/OFF(15sec.).Note 3.The operating noise is measured by the condition that the pump is placed into the soundproof room(Background noise is under 30dBA.),operated at rated voltage and no load,put the discharge air out of the box,on the 5cm-thick polyurethane foam 30cm from the microphone.Note 4.Except the condition of dew condensationLong life!In addition,2 types of rubber materials are available！NBR(Standard)Its mainly used for suction and also for water.EPDMIts mainly used for pressurization and also for water.It has ozone resistance and chemical resistance().Generally EPDM has the wider range of available chemicals than NBR.It depends on rubber compounding,so we need to discuss when using it for chemicals.7/252.Characteristic chart/Dimensional drawing150mA250mA70mA130mA270mAConsumption current*Note 132050ml33050ml31050mlFlow volumeLiquidPump typeBrushless motorBrushed motorMotor type2V12VAP-01AW124V24VAP-01AW2455040g8VMore than 1000 hrs12VAP-01BW12090%RH56560gVLess than 50BMore than 300 hrsA type90KpaMore than 2m6VAP-01AW06Operating environmental humidity*Note 4Operating environmental temperature*Note 4Weight16VStarting voltageOperating noise*Note 3Endurance time*Note 1,2Coil insulation classificationMaximum pressure*Note 1Self-suctionable lifting height24VRated voltageAP-01BW24Part numberSpec of diaphragm pump（Liquid）Long life!Note 1.Standard condition(JIS B 0412)means the air condition of 20(Temp.),101.3Kpa(Absolute pressure)and 65%(Percentage humidity).Note 2.The endurance test condition is pressurized endurance.Continuous operation for more than 300 hrs at rated voltage,20Kpa and ON(60sec.)/OFF(15sec.).Note 3.The operating noise is measured by the condition that the pump is placed into the soundproof room(Background noise is under 30dBA.),operated at rated voltage and no load,put the discharge air out of the box,on the 5cm-thick polyurethane foam 30cm from the microphone.Note 4.Except the condition of dew condensationIn addition,2 types of rubber materials are available！NBR(Standard)Its mainly used for suction and also for water.EPDMIts mainly used for pressurization and also for water.It has ozone resistance and chemical resistance().Generally EPDM has the wider range of available chemicals than NBR.It depends on rubber compounding,so we need to discuss when using it for chemicals.8/25Small!2.Characteristic chart/Dimensional drawingSpec of brushed motorSpec of brushless motorDimensions other than the part of are common between brushed motors and brushless motors.Pin ArrangementNo.GND112V or 24V2FG3N/C4N/C5Connector Interface;BM05B-SRSS-TB(JST)9/252.Characteristic chart/Dimensional drawingAP-01AA06A typeCoil insulation classificationMore than 300 hrsEndurance timeLess than 50dBOperating noise1VStarting voltage60gWeight565Operating environmental temperature090%RHOperating environmental humidityMore than 90KpaMax pressureMore than-40KpaVacuum achievement degree400mAConsumption currentMore than 1.3/minFlow6VRated voltageAir/Brushed motor typePerformance curveAir Flow L/mincurrent mAPressure KPaAll-purpose typeDischarge nozzleSuction nozzle10/25AP-01AA12A typeCoil insulation classificationMore than 300 hrsEndurance timeLess than 50dBOperating noise2VStarting voltage60gWeight565Operating environmental temperature090%RHOperating environmental humidityMore than 90KpaMax pressureMore than-40KpaVacuum achievement degree240mAConsumption currentMore than 1.3/minFlow12VRated voltageAir/Brushed motor typePerformance curveAir Flow L/minCurrent mAPressure KPa2.Characteristic chart/Dimensional drawingAll-purpose typeDischarge nozzleSuction nozzle11/25AP-01AA24Air/Brushed motor typeAir Flow L/mincurrent mAPressure KPaPerformance curveA typeCoil insulation classificationMore than 300 hrsEndurance timeLess than 50dBOperating noise4VStarting voltage60gWeight565Operating environmental temperature090%RHOperating environmental humidityMore than 90KpaMax pressureMore than-40KpaVacuum achievement degree120mAConsumption currentMore than 1.3/minFlow24VRated voltage2.Characteristic chart/Dimensional drawingAll-purpose typeDischarge nozzleSuction nozzle12/25AP-01BA12Performance curveAir Flow L/mincurrent mAPressure KPaA typeCoil insulation classificationMore than 1000 hrsEndurance timeLess than 50dBOperating noise8VStarting voltage40gWeight550Operating environmental temperature090%RHOperating environmental humidityMore than 90KpaMax pressureMore than-40KpaVacuum achievement degree320mAConsumption currentMore than 1.3/minFlow12VRated voltage2.Characteristic chart/Dimensional drawingAir/Brushless motor typeLong-life typeDischarge nozzleSuction nozzle13/25AP-01BA24Air/Brushless motor typePerformance curveAir Flow L/mincurrent mAPressure KPa2.Characteristic chart/Dimensional drawingA typeCoil insulation classificationMore than 1000 hrsEndurance timeLess than 50dBOperating noise16VStarting voltage40gWeight550Operating environmental temperature090%RHOperating environmental humidityMore than 90KpaMax pressureMore than-40KpaVacuum achievement degree170mAConsumption currentMore than 1.3/minFlow24VRated voltageLong-life typeDischarge nozzleSuction nozzle14/25AP-01AW06Liquid/Brushed motor typePerformance curveAir Flow ml/mincurrent mAPressure KPa2.Characteristic chart/Dimensional drawingA typeCoil insulation classificationMore than 300 hrsEndurance timeLess than 50dBOperating noise1VStarting voltage60gWeight565Operating environmental temperature090%RHOperating environmental humidityMore than 90KpaMax pressureMore than 2mSelf-suctionable lifting height270mAConsumption current31050ml/minFlow6VRated voltageAll-purpose typeDischarge nozzleSuction nozzle15/25AP-01AW12Performance curveAir Flow ml/mincurrent mAPressure KPa2.Characteristic chart/Dimensional drawingLiquid/Brushed motor typeA typeCoil insulation classificationMore than 300 hrsEndurance timeLess than 50dBOperating noise2VStarting voltage60gWeight565Operating environmental temperature090%RHOperating environmental humidityMore than 90KpaMax pressureMore than 2mSelf-suctionable lifting height130mAConsumption current33050ml/minFlow12VRated voltageAll-purpose typeDischarge nozzleSuction nozzle16/25AP-01AW24Performance curveAir Flow ml/mincurrent mAPressure KPa2.Characteristic chart/Dimensional drawingLiquid/Brushed motor typeA typeCoil insulation classificationMore than 300 hrsEndurance timeLess than 50dBOperating noise4VStarting voltage60gWeight565Operating environmental temperature090%RHOperating environmental humidityMore than 90KpaMax pressureMore than 2mSelf-suctionable lifting height70mAConsumption current32050ml/minFlow24VRated voltageAll-purpose typeDischarge nozzleSuction nozzle17/25AP-01BW12Performance curveAir Flow ml/mincurrent mAPressure KPa2.Characteristic chart/Dimensional drawingLiquid/Brushless motor typeA typeCoil insulation classificationMore than 1000 hrsEndurance timeLess than 50dBOperating noise8VStarting voltage40gWeight550Operating environmental temperature090%RHOperating environmental humidityMore than 90KpaMax pressureMore than 2mSelf-suctionable lifting height250mAConsumption current32050ml/minFlow12VRated voltageLong-life typeDischarge nozzleSuction nozzle18/25AP-01BW24Performance curveAir Flow ml/mincurrent mAPressure KPa2.Characteristic chart/Dimensional drawingLiquid/Brushless motor typeA typeCoil insulation classificationMore than 1000 hrsEndurance timeLess than 50dBOperating noise16VStarting voltage40gWeight550Operating environmental temperature090%RHOperating environmental humidityMore than 90KpaMax pressureMore than 2mSelf-suctionable lifting height150mAConsumption current32050ml/minFlow24VRated voltageLong-life typeDischarge nozzleSuction nozzle19/25Lifting height of pumpActual lifting heightof dischargeActual lifting heightof suctionActual liftingheightSuction water surfaceDischarge water surfacePump3.Selection methodSTEP 1.Pump type1).Is the self-suction operation necessary?Centrifugal pumpImpossible Diaphragm pumppossible2).Is the pressure necessary?Centrifugal pumpLow pressure(015kPa)Diaphragm pumpHigh pressure(0100kPa)STEP.2 Performance of pump1).Discharge rateThe volume of the fluid which pump willemit per unit time2).Lifting heightThe height which pump will put up the fluid3).Characteristic chart of pump performanceHow much pressure of fluid can be emitted?And how much volume?How about the consumption current?How much power will be needed when we pump up the dischargevolume to total lifting height?1000/arg/323mngHeightTotalLiftismeVolumeDischsmelerationGravityAccmkgtyFruidDensikWPower=20/252.Selection methodFor example,In case we want to raise waterwith a pump whose total liftingheight is 20m and whose dischargevolume is 0.1m3/s,what kind ofpump will be needed?Water density；=1000kg/m3Gravity acceleration；g=9.8m/s2So,the pump of 19.6kW will be needed.But,the actual power of pump will be bigger than theoretical figure.We need to design with margin！kWPPgQHP6.19=1000201.08.91000=1000=STEP 3.Motor selection1).How about the life？Brushed motor；300 hrs Brushless motor；1000 hrs2).How about the size？Brushed motor；30.8mm(Length)Brushless motor；20.4mm(Length)Performance curve of AP-01BA24Air Flow L/mincurrent mAPressure KPaSuction performance curvePressure performance curveVacuum liftingheight Max pressure21/253.Selection methodWhich kind offluid？AirAirLiquidLiquidAP-01AA06Which is theoperating voltage？6V12V24VAP-01AA12AP-01AA24AP-01BA12AP-01BA24AP-01AW06AP-01AW12AP-01AW24AP-01BW12AP-01BW24Which is the requiredlife？300 hrs 1000 hrsWhich is the requiredlife？300 hrs 1000 hrsWhich is theoperating voltage？6V12V24VWhich is the requiredlife？300 hrs 1000 hrsWhich is the requiredlife？300 hrs 1000 hrsWhich is theapplication？SuctionSuctionPressurePressureWhich is theapplication？SuctionSuctionPressurePressureWhich is theoperating voltage？6V12V24VWhich is theoperating voltage？6V12V24VWhich is the requiredlife？300 hrs 1000 hrsWhich is the requiredlife？300 hrs 1000 hrsAP-01AA06(EPDM)AP-01AA12(EPDM)AP-01AA24(EPDM)AP-01BA12(EPDM)AP-01BA24(EPDM)Which is the requiredlife？300 hrs 1000 hrsWhich is the requiredlife？300 hrs 1000 hrsAP-01AA06(EPDM)AP-01AA12(EPDM)AP-01AA24(EPDM)AP-01BA12(EPDM)AP-01BA24(EPDM)Air pumpLiquid pumpSuctionNBR rubberPressureEPDM rubber6V24V12V300 hrsBrush1000 hrsBrushless22/254.Representative applicationsDiaphragm Pumpfor liquid and air Small/Low pulsebeat/Self-suction type/Customizable/SilentAll-purpose typeLong-life typeWhite goodsCare equipmentHumidifierSteam ovenRice cookerMattress to preventbedsores for personsin wheel chairsMattress to preventbedsoresToiletHousehold equipmentFacial massagerCosmetic equipmentHobbyMedical equipmentPrinting productVideo equipmentProjectorInkjet printerFilm absorptionmachinePaint equipment23/25
