弯管模具使用说明书.pptx

1模号胶料MoldNo.LM12113_PlasticmaterialPBT型腔数缩水率Numberofcavity1*1shrinkage：1.0065每模产品重量：前模钢材：Shotweight151.46gcavitysteel:1.2343胶口重量：后模钢材Runnerandspreeweight/coresteel:1.2343模具尺寸：molddimension：Width550mmxHeight949mmxThickness642mm.模具重量moldweight：1165kg最少开模行程minimumStroke：300mm顶针板行程ejectorstroke：40mm唧嘴偏左/偏右/中心sprueoffset：0mm定位圈直径Locatingringsdiameter：159.8高度height：10mm唧嘴球面半径和孔径Spruebushing：SR15.5mm8mm码模Moldmountingmethod:码模边凸出宽度Flangewidth50mm码模槽深ClampingSlotdepth/mmx高height/mm吊环孔Eyebolt:M30一模具资料MOLDINFORMATION第1页/共26页1.注塑机要求Injection Machine Spec1).注塑机机型TypeofInjectionMachine260T2).法兰直径LocatingRingDia1603).唧嘴SprueSR唧嘴孔sprueSR1584).注塑机喷嘴伸入量NozzleMovementDistance20mm5).K.O杆直径EjectorHoleDia366).顶出行程Ejectorstroke40mm2.模具的结构特点Mold Structure1).流道类型RunnerMethod冷流道Cold热流道Hot2).热流道品牌HottrademarkDMEYUDOMoldMasterHASCO其它other：Synventive2二模具使用说明THEOPERATIONOFMOLD第2页/共26页33).水口类型GateMethod大水口直接进胶Direct潜水Submarinegate产品表面点进胶Pinpoint侧水Edgegate针阀式针ValveGate细水转侧Pinpointtransfersidegate4).模具类型Typeofmoldbase二板模2plate（倒装Reverse）三板模3plate5).模胚/钢材MoldBase/MaterialA板Aplate：_P20_B板Bplate：_P20_二模具使用说明THEOPERATIONOFMOLD6).模胚品牌MoldBasetrademarkLKMHASCODME其他other_荣伸_7).钢材/硬度Material/Hardness前模仁Cavity:1.234350-54_HRC后模仁Core:1.234348-52_HRC镶件Insert:1.276752-54_HRC行位Slide:1.276748-52_HRC第3页/共26页48).产品扣位处理Under-cutTreatment斜边Anglepin行位Air/oil前模弹块FloatinCAV.斜顶Lifte9).顶出Ejector圆顶针Ejectorpin扁顶针Bladeejector司简Sleeveejector斜顶Lifter直顶StraightLifter推方Stripperbar推板Stripperplate推圈Stripperring推板Stripperplate气顶Airvalve机械手AutomaticEject二模具使用说明THEOPERATIONOFMOLD10).取件ProductsEjection自动落下GravityDrop手取Manual机械手AutomaticEject11).取水口方法RunnerEjection自动落下GravityDrop手取Manual12).运水Cooling水Water温水HotWater油Hotoil13).喉牙Threadstandard公制M_美制NPT_14).顶针板复位方式ReturnMethod弹簧Spring先复位EarlyEjector油压Hydraulic强制Compel第4页/共26页53、开模动作注意Moldopeningnotice：1).前模（2）组带油缸的行位动作没有先后要求，接在同一个集油块中，是同时运动的。(2)CavityslidesThe two group did not have the required action,connected with an oil block，its can at the same the time movement。2）.前模行位（油缸，气缸）需抽开到位后，才能开模；Thecavityslideopenedpriortothemoldopen；4、顶出动作注意Ejectionnotice:1).后模（2）组行位，两组带油缸的行位动作没有先后要求，接在同一个集油块中，是同时运动的。(2)CavityslidesThe two group did not have the required action,connected with an oil block，its can at the same the time movement。can at the same time movement。2).后模滑块（油缸，气缸）需抽开到位后，才能开始顶出；Coreslideopenedpriortotheejection二模具使用说明THEOPERATIONOFMOLD第5页/共26页65、合模动作注意moldclosednotice:1).合模前，顶针板必须完全复位；Beforemoldclosed,ejectionplatemustbereturnedcompletely2).顶针板完全复位后，后模滑块才能开始复位；Ejectionplatereturncompletelypriortothecoreslides3).后模滑块复位动作要在合模前完成，后模滑块（油缸，汽缸）复位到位后，才能开始合模；Coreslidesaction:beforemoldclosed，Coreslidesreturncompletelypriortothemoldclosedaction4).；但是要注意：前模滑块（油缸，汽缸）复位动作要在合模后进行复位。Be careful：Cavityslidesaction:aftermoldclosed。二模具使用说明THEOPERATIONOFMOLD第6页/共26页76、使用模具注意事项operationnotice：1).检查注塑机的各项技术参数设定是否正常；Checkthatmoldingparameterweresetproperly.2).装模前将注塑台（炮嘴）后退；Retracttheinjectionunitbeforemoldmounting.3).调整注塑机动定模板间间距，使其大于模厚；Adjustthedistancebetweentheplatens:Itmustbelargerthanthemoldthickness4).按模具上向上方向吊起模具放入动定模板之间，使模具的定位圈先导入注塑机定模板上的定位孔中，再闭合机板，使模具紧帖于两机板之间。Liftthemoldwitharrowsign“”upwardandsetitbetweentheplatens.Insertthelocatingringintocenterholeofthefixedplaten.5).模具侧边同机板侧边平行，用压板及螺丝固定模具于注塑机动定模板上。Beforeclampingthemoldontobothplatens,ensurethatthemoldisnottiltedsideway.6).锁模块后，进行开模、合模、试合模力，逐步调整锁模位置，逐渐升高锁模力并使连杆能够伸直。严禁在闭模状态下增大锁模力，以免损坏模具。AlwayscheckthatP/Lstrapsareremovedbeforeopeningthemold.Checktheclampingpressurebyopeningandclosingthemold,increasetheplatendaylightslowlytillthelinkrodsfullyextend.Neverincreaseclampingpressurewhilemoldisclosed;elsemoldingmachinewillbeseverelydamaged.三模具维护保养operationandmaintenance第7页/共26页87、进行模具的润滑检查；对模具的相对滑动部分添加润滑油。Grease and lubricate all sliding surfaces8、进行模具结构件的检查；Check the mold structure.检查模具的活动部分在动作时是否存在异常响声，各滑动部分运动是否灵活，动作时有无振动及卡死；Check for abnormal noise during movement,ensure sliding action are smooth.There should be no vibration and jamming.检查导柱、导套、顶针、滑块等有无严重磨损现象，模具的光、薄、细部位有无缺损、开裂、变形等；检查型腔表面及型芯有无刮花现象，缺陷有无增多，顶针和其它部位有无折断现象；Check for damages,cracks,deformations etc.in polished areas,thin or delicate parts.Check and report any scratches on the surfaces of cavities and cores,any new defects,any broken ejector pins and delicate parts.9、模具清擦干净，型腔表面喷涂防锈剂或防锈油脂，合模，收紧锁模片，落模,摆放在指定位置；Clean up the mold,rustproof the cavity and core surfaces before closing the mold.Tighten the P/L straps and dismount the mold.Store as instructed.10、模具每生产10000模以后要下机进行保养和检查,Mould have to be set off from machine for detail maintenance and check over after Every 10000 shots of production.三模具维护保养operationandmaintenance第8页/共26页9三模具维护保养operationandmaintenanceMold maintenance Caption这组行位通过油缸拉动抽芯，组件之间多处通过T槽带动。模具连续生产一周后要及时检查组件之间的润滑油是否足够，防止组件之间插烧，导致行位损坏。第9页/共26页10三模具维护保养operationandmaintenanceMold maintenance Caption这组行位通过油缸拉动走弧形抽芯，模具连续生产一周后要及时检查组件之间的润滑油是否足够，防止组件之间插烧，导致行位损坏。同时检查连接行位镶件的两个滑动连接件是否有磨损或者失效，防止行位开模过程中突然卡死。第10页/共26页11三模具维护保养operationandmaintenanceMold maintenance Caption这两组行位通过油缸拉动抽芯，组件之间多处通过T槽带动。模具连续生产一周后要及时检查组件之间的润滑油是否足够，防止组件之间插烧，导致行位损坏。第11页/共26页12三模具维护保养operationandmaintenanceMold maintenance Caption模具每生产一周以后要下机进行保养和检查。检查导柱、导套、顶针、滑块等有无严重磨损现象，模具的光、薄、细部位有无缺损、开裂、变形等；检查型腔表面及型芯有无刮花现象，缺陷有无增多，顶针和其它部位有无折断现象，对模具的相对滑动部分添加润滑油。第12页/共26页13MOLD TRIAL RECORDMold No：LM12113 Injection machine：260TON Date：2013-8-5 四注塑工艺参考卡MOLDINGTECHNICSHEET第13页/共26页141)附件不安装于模具上，但要连同模具交付客户的部件、工具。Accessories are parts that were not installed on the mold,but were shipped together for future use.Examples:electrodes,interchangeable inserts or cores,fixtures,tools,equipment such as temperature controllers,etc.2)备用件是已安装在模具上，多出的数量交给客户,以备维修使用。Spare parts:Parts were already installed on the mold,but extra quantities were included for emergency maintenance use.五附件/备用清单Accessoriesandsparepartslist第14页/共26页一、模具结构检验：Visual inspection:1、具外形尺寸，定位圈直径，唧咀孔及球面半径，顶出孔位置和大小符合要求；Size of mold suitable to the injection machine.2、顶针，螺丝，水咀，胶圈规格正确；Ejector pin、screw、plug、o-ring、etc、all of standard parts are proper.3、滑块已装有限位保护；Slides strode protected by Safe-block.4、顶出距离有限位块限制；Ejector stroke protected by Safe-block.5、电线插座已按要求安装，各接线端子已按要求连接；Electrical components,sockets and plugs,wiring etc.are intact and in working condition.wirings clearly marked and properly connected.二模具动作检验：1、模具开闭正常；Mold open/close smoothly and normal.2、滑块运动顺滑，无异常声响；Slides ran smoothly and normal.3、斜顶顶出顺滑，复位平稳;Can ran smoothly and normal.15六模具检验单FINALINSPECTIONREPORT第15页/共26页4、油缸控制平稳，无冲击，无泄漏；Hydraulic cylinders ran smoothly and normal.5、产品顶出正常;Ejector plates ran smoothly and normal.6、冷却运水流动畅通，无泄漏；Water flow with neither blockage nor leakage.7、连续注塑生产_60_件/_1_小时，注塑时模具正常，生产出样板合格。Continuous molding for_60_shots _1_howrs,mold ran normally and parts passed inspection.三、装箱检验：Packing inspection:模具表面平整，无凹坑，锈迹等不良缺陷；已按要求进行表面喷漆；External surfaces cleaned up,rust removed,markings repainted 锁模片已收紧；Mold P/L strap(s)installed and tightened.各板号字码，运水标记，吊环孔字码清晰可见；Markings for waterline、identification、eyebolt etc.Stamped.已涂防锈保护油，并外用薄膜包好；Inunctions protect against rustiness.依包装要求装箱,备件、附件数量点齐及装妥 Packed according to packaging standard and specification.16六模具检验单FINALINSPECTIONREPORT第16页/共26页17Mold parts Description七附件ACCESSORIES1.非标模胚CI4555-A140-B160C1302.零配件采用HASCO标准。3.主要成型部分钢料有材质证明，质量有保证。4.行位快关，顶针电子保护开关等电子元件要适当检查，反正生产过程中失效了还没有发现。5.前后模主要部件要做脱磁处理。防锈处理。第17页/共26页18MOLD STRUOTWRE七附件ACCESSORIES前模有两组带油缸的行位，两个行位可以同时动作，不分先后。但是开模时，行位先抽开再开模。合模时，要在合模后行位才能复位。第18页/共26页19MOLD STRUOTWRE七附件ACCESSORIES后模有5组行位，其中3组是常规的带斜顶柱行位，与开合模动作同时进行的。特别注意的是另外2组带油缸的行位，两组行位可以同时动作，不分先后。开模时，它们先抽开再顶出，合模时，顶针先复位，行位再后复位。第19页/共26页20COOLING DIAGRAM OF CAVITY SIDE七附件ACCESSORIESIN1OUT1IN2OUT2第20页/共26页21COOLING DIAGRAM OF CORE SIDE七附件ACCESSORIESIN3OUT3第21页/共26页22COOLING DIAGRAM OF Slider SIDE七附件ACCESSORIESIN4OUT4第22页/共26页23COOLING DIAGRAM OF Slider SIDE七附件ACCESSORIESIN5OUT5第23页/共26页我司为贵公司制作的模具交付贵司，经使用后是否满意，或者对此套模具有些什么意见或建议，请赐告。It will be much appreciated if you can spare a few minutes to comment and feedback on the tool.1、模具动作方面Mold action2、模具的操作方面Mold operation3、其他方面Other areaBy:Date：Y M D24八用户意见反馈书clientscommentandsuggestion第24页/共26页ThanksThanks!第25页/共26页26感谢您的观看！第26页/共26页