VALLOUREC,,MANNESMANN,TUBES曼内斯曼油套管国内合作管材加工商内审资料（安东）.docx

VALLOUREC,MANNESMANN,TUBES曼内斯曼油套管国内合作管材加工商内审资料（安东）1Plant is located in Luntai, XinJiang province (2 hours by car from Korla). Several buildings in a large area which include pipe yard.Company is totally private, and have 11 owners, all working in the company.Total number of people is 89 in Luntai. Machining equipment for pipes:· No CNC lathe at present. Remark: 2 CNC lathes will arrive in January 2006 (Shenyang- 13 3/8 CNC Fanuc) but for the new plant in Korla.· 3 manual lathes available (Shenyang), all less than 3 years old, in good shape). Hollow spindle maxi: 350 mm (13 3/8).NC CAR12Surface treatmentsPhosphating No phosphating hot process. Bead blasting: No equipment for blasting the pin. Equipment available but is using materials not recommended on VAM (VAM require AL2O3or Ceramic Bead). Copper plating: no equipment NCCAR2 Bead blasting (with Aluminum oxide Al203 or ceramic bead ) is required on high chrome (above 22 %) or CRA VAM pin Copper plating required on 9 or 13 Cr and higher VAM box3Swaging, expanding and stress relieveNo equipment for swaging, expanding nor stress relieve. NC CAR3 (Depending the ratio of swaging and the grade, stress relieve may be required after swaging).4Make-upMake – up TEDA YNS 200/15 available (maxi 7) but no torque/turn system available. NC CAR4 Torque / turn system mandatory for making – up of VAM connections. Size limited to 7. 5Quality system requirements Certified ISO 9000-2000 ad API Q1and 5CT.C 6Quality Control equipmentInspection equipment located in a gauge room (separated from the workshop).All required API 5B equipment available except: - run out gauge - balls of size 5.08 and 8.89 mm - setting block for lead gauge with buttress profile - MRP 2000 type - PN 3000 - depth gauge with ballsProfile projector with lenses x20 and x50 not available Calibration system: system exists but seen that some gauges out of calibration are still used. System therefore to improve.Equipment to check roughness not seen (in calibration outside) NCNCNC CAR5CAR6CAR77Internet equipmentEquipment available. No problem expected for loading document through Internet. C21, rue de Leval postal adress B.P. 1 Beijing Antonoil Engineering Technology Co 59620 Aulnoye-Aymeries, Francephone: +33 3 27 69 66 15TongaoLuntaiXinJiang fax: +33 3 27 66 45 75web site : PR China Attn.:Li Bing Nan Aulnoye-Aymeries the 24 August 2005 REF.: JD/05-113 Dear Sir,Please find attached the audit report regarding the VAM License of your workshop of Tongao Luntai XinJiang, which has been conducted on 24 August 2005. I would like to thank all people of Beijing Antonoil Engineering Technology Co met for their time, attention and welcome. Please return the observation / corrective actions sheets within one month after receipt of the present report with your proposed action and the date of completion. Please note that I will be your contact until the next audit. Should you need further information, please do not hesitate to contact me.Best regards._ Jose Decoster VAM Services QA ManagerVALLOUREC MANNESMANN OIL GAS FRANCE : société anonyme au capital 9 048 000 € Siège social : 54 rue Anatole France, 59620 Aulnoye-Aymeries, France Siren 384 627 170 RCSAvesnes - No de T.V.A. : FR 77 384 627 170 Date 24 August 2005Ref.VS-JD/05-113FROM Jose Decoster TOA. Lancry-> H. Belmalek VMOGF J Pinto, T. Joss VMOGF L. Ma, B. De RotalierVM Beijing FD > JD > CDB > MLS>OM> CG VAM ServicesLICENSEE AUDIT REPORT OF: Beijing Antonoil Engineering Technology Co TongaoLuntaiXinJiang PR China 24 August 2005 +Nice facility seen in the workshop own by Antonoil through their 100 % affiliate XinJiang Tongao Oilfield Technology, located in the city of Luntai, 2 hours drive west of Korla, Xinjian. Plant is very clean, well ordered. They have 3 main activities: Drill pipe repair, tubing repair, internal coating. They will shortly have another activity: casing repair, and for that will build in Korla a new workshop that will be equipped with 2 new CNC machines. This new shop should open in February 2006. They have good relationship with all oil company in the area: Petro China and Sinopec. They have a contract for 6 years for casing surface 20 and 18 5/8 with Tarim for 6 years.-Many equipment are missing: no CNC machine, no phosphating, no profile projector, no Gauge Maker equipment, no torque-turn at make up-machine: huge work shall be done. Conclusion: Qualify the plant in Luntai will require a lot of investment, including a new CNC lathe. They will wait our decision for the licence before to invest in Luntai. I have suggested to consider the qualification of the new plant in Korla that should be operational at beginning of 2006, and which be equipped with CNC lathes. In that case, investment will be not so heavy . They will investigate this possibility. Workshop description Several buildings. Production in a building50 x 20 meters. Current activity and forecast Threading andrepairof API casing, tubing and drill pipes.Internal coating of tubing and casing. Threading activity/customers API , for local customer in Tarim area (PetroChina, Sinopec). Relationship with VAM Services or VM representative None VAM copies o Competitors One: Tarim Oilfield workshop, in Korla Equipment 3 manuals lathes Shenyang (maxi hollow spindle 13 3/8), no CNC lathe. No phosphating, nor profile projector e-Dispatching ok Gauges Some API 5B gauges missing. No gauge maker equipment. Inserts CTRI China Market needs n/a Miscelaneous n/a ref .: VS-JD/05-113 VAM Audit Report Beijing Antonoil Engineering Technology Co Workshop : TongaoLuntaiXinJiang Country : PR China Pre-licence appraisal AUDIT REPORTFrom: Jose Decoster To : Li Bing Nan Copy : A. Lancry-> H. Belmalek VMOGF J Pinto, T. Joss VMOGF L. Ma, B. De RotalierVM Beijing FD > JD > CDB > MLS>OM> CG VAM Services e-mail :libnDate of the audit: On 24 August 2005. Audit team:José DecosterPersons metOpening meeting :Li Bing Nan, R. Dai all manager Closingmeeting :Li Bing Nan, R. Dai all manager Aim of the audit :To evaluate the ability of Antonoil, Luntai, to become a VAM licensee. Reference documents : Pre-licence appraisalConclusion : This visit has been done in order to make a tour of the plant of Antonoil-Tongao in Luntai, which has been found very clean, ordered and managed by a professional team. About the possibility to produce VAM in Luntai, several equipment are missing, specially a CNC lathe, but several other equipment which are listed in annex. As discussed during the visit, as Antonoil is setting a new plant in Korla, which will be equipped with CNC machine, and which should be operational at beginning of 2006, the possibility to produce VAM in this new plant may be preferably considered. Audit report prepared by : approved by : Name :Jose Decoster Name :Francois David Date : 7 September 2005 Date :8 September 2005 ? VALLOUREC MANNESMANN TUBES VALLOUREC MANNESMANN TUBES OCTG Division ServicesThe main verifications made during the audit can be found in the following pages.Definitions:Corrective action request (CAR) means that the VAM Licensee shall propose and perform the necessary actions to correct a non-conformance and to reduce as much as possible the risk of recurrence. The VAM licensee shall fill in the documentsCorrective action requestwhich are included in this report and return them to VAM Serviceswithin a month. AttachmentsResults of this audit for each TSLI - 7 - corrective actions requests resulting from this audit. -0- observations resulting from this audit.