钢管公称直径-外径-壁厚和理论重量表.doc
依据给水排水制图标准(GB/T50106-2001)第2.4节管径中有关规定:1、水煤气输送钢管(镀锌和非镀锌)、铸铁管等管材,管径标注为DN(mm);2、无缝钢管、焊接钢管(直缝或螺旋缝)、铜管、不锈钢管等管材,管径标注为外径Dx壁厚;3、钢筋混凝土(或混凝土)管、陶土管、耐酸陶瓷管等管材,管径标注为d;4、塑料管材,管径宜按产品标准的方法标注;当设计用DN标注管径时,应有DN与相应产品规格对照表。塑料管管径按产品标准的方法标注一般以外径表示,如UPUC管标注为de,HDPE管标注为De。1. 总则1.0.1 本标准规定了石油化工企业用DN10-DN2000的碳钢素钢、合金钢、奥氏体不锈钢无缝钢管及焊接钢管的尺寸系列。10.2 本标准适用于石油化工企业中的一般钢制管道。本标准不适用于仪表用管道。1.0.3 本标准代替 钢管的公称直径、外径和壁厚(BA3-4-1-92)。2. 引用标准GB8163 输送液体用无缝钢管GB9948 石油裂化用无缝钢管GB6479 化肥设备用高压无缝钢管GB5130 高压锅炉用无缝钢管GB/T14976 流体输送用不锈钢无缝钢管GB/T3091 低压流体输送用镀锌焊接钢管GB/T3092 低压流体输送用焊接钢管GB/T14980 低压流体输送用大直径电焊钢管SY/T5037 普通流体输送管道用螺旋埋弧焊钢管SH3405 石油化工企业钢管尺寸系列GB3274 普通碳素结构钢和低合金结构钢热轧厚钢板技术条件GB912 普通碳素结构钢和低合金结构钢薄钢板技术条件GB6654 压力容器用碳素钢和低合金钢厚钢板GB3531 低温压力容器用低合金厚钢板技术条件GB5681 压力容器用热轧钢带GB711 优质碳结构钢热轧厚钢板和宽钢带GB713 锅炉用碳素钢和低合金钢板GB3280 不锈钢冷轧钢板GB/T4237 不锈钢热轧钢板GB4238 耐热钢板执行本标准时,尚应符合上述相关标准的要求。3. 一般规定3.0.1 中国石油化工总公司标准SH3045-96石油化工企业钢管尺寸系列已颁布代替SHJ405-89并开始实施 .。考虑国内目前钢管及管道法兰组件生产和供应的实际情况。全部执行该标准尚有一定困难。本标准基本按照SH3405-96的规定,但作了若干修改,主要有;a) 公称直径 DN350DN1000钢管的外径仍按我院现行规定编制,以便于与机械部法兰( JB/T81-94JB/T86-94)配套连接。b)考虑到在老厂改造设计中仍有可能选用小外径钢管,本标准补充列入了外径钢管系列,但不推荐选用。c) 本标准列出了中国石化总公司标准石油化工企业钢管尺寸系列(SH3405-96),当选用该系列时,DN350须选用与 SH相配套的的法兰、管件、紧固件和垫片系列。 DN300可选用 SH标准,也可选用其他相配套的标准。d) 表4.0.1表 4.0.4中DN300的钢管尺寸,亦可与国外某些标准(例如ANSI标准)配套使用。但如果管子为国外订货,则其外径和壁厚应符合国外有关标准。3.0.2 有缝钢管 DN6DN150按低压流体输送用镀锌焊接钢管(GB/T3091-93)和低压流体输送用焊接钢管(GB/T3092-93)选用。 DN150500按低压流体输送用大直径电焊钢管 (GB/T14980-94)选用。4. 钢管尺寸系列4.0.1 奥氏体不锈钢无缝钢管尺寸和理论质量见表4.0.1。4.0.2 碳素钢、合金钢无缝钢管的尺寸和理论质量见表4.0.2。4.0.3 奥氏体不锈钢焊接钢管的尺寸和理论质量见表4.0.3。4.0.4 碳素钢、合金钢焊接钢管的尺寸和理论质量见表4.0.4。4.0.5 小外径系列碳素钢、合金钢、奥氏体不锈钢无缝钢管的尺寸和理论质量见表4.0.5。4.0.6 有缝钢管的尺寸和理论质量见表4.0.6.1表4.0.6.2表4.0.6.3。4.0.7 中国石化总公司标准SH3046的钢管尺寸系列见附录A。4.0.8 钢管的每米理论质量可按下式计算:M=0.02466t(D-t) .(4.0.8)式中:M钢管质量, kg/mt钢管壁厚, mmD钢管外径, mm对于奥氏体不锈钢钢管,按上式计算后再乘以1.015。精确计算时,各种奥氏体钢的密度见 GB/T14976-94中的表 5。表4.0.1 奥氏体不锈钢无缝钢管尺寸和理论质量公称外径壁厚及理论质量直径sch5ssch10ssch20ssch40ssch80sDNmmmmkg/mmmkg/mmmkg/mmmkg/mmmkg/m10171.20.471.60.622.00.752.50.913.21.1115221.60.822.01.002.51.223.01.434.01.8020271.61.022.01.252.51.533.01.804.02.3025341.61.302.82.193.02.333.52.674.53.32(32)421.61.622.82.753.02.933.53.375.04.6340481.61.862.83.173.03.384.04.415.05.3850601.62.342.84.013.54.954.05.615.57.50(65)762.03.703.05.483.56.355.08.897.012.0980892.04.363.06.464.08.515.511.507.515.301001142.05.613.08.334.011.016.016.228.522.45(125)1402.89.623.511.965.016.906.521.729.531.031501682.811.583.514.415.020.407.028.2111.043.232002192.815.154.021.536.534.578.042.2513.067.032502733.523.614.026.936.543.369.562.6615.096.873003254.032.134.536.106.551.829.575.0217.0131.063503774.037.345.046.564004264.547.485.052.69注:公称壁厚超过 sch80s的不锈钢钢管按表4.0.2选手 ;粗实线以下的数据已超过我国现行的钢管标准的规格范围;带括号者不推荐使用。表4.0.2 碳素钢、合金钢无缝钢管的尺寸和理论质量公称外径壁厚及理论质量直径sch20sch30sch40sch60sch80sch100sch120sch140sch160xxsDNmmmmkg/mmmkg/mmmkg/mmmkg/mmmkg/mmmkg/mmmkg/mmmkg/mmmkg/mmmkg/m10172.50.893.51.1715223.01.414.01.785.02.107.52.6820273.01.784.02.275.52.928.03.7525343.52.634.53.276.54.419.05.55(32)423.53.335.04.566.55.6910.07.8940484.04.345.05.307.07.0810.09.3750603.54.884.05.525.06.785.57.397.09.158.510.7911.013.29(65)764.57.935.08.756.010.367.011.918.013.429.515.5814.021.4080894.59.385.511.336.513.227.515.079.017.7611.021.1615.027.371001145.013.446.015.987.018.478.522.1111.027.9414.034.5217.040.66(125)1405.016.656.521.408.026.049.530.5713.040.7116.048.9319.056.691501685.522.046.525.897.027.799.537.1311.042.5914.053.1718.066.5822.079.212002196.534.067.036.608.041.6310.051.5413.066.0415.075.4618.089.2220.098.1524.0115.4123.0111.172502736.542.728.052.289.561.7313.083.3515.095.4318.0113.1922.0136.1725.0152.8928.0169.1725.0152.893003256.551.058.566.3410.077.6814.0107.3717.0129.1222.0164.3825.0184.9528.0205.0734.0244.0026.0191.713503778.072.809.586.1011.099.2815.0133.9019.0167.7424.0208.9228.0240.9832.0272.2536.0302.734004268.082.469.597.5713.0132.4017.0171.4622.0219.1826.0256.4632.0310.9136.0346.2340.0380.754504808.093.1211.0127.2214.0160.8819.0216.0024.0269.8830.0332.9135.0384.0840.0436.0245.0482.725005309.5121.9413.0165.7415.0190.5020.0251.5326.0323.1432.0392.9838.0461.0445.0538.2050.0591.845505599.5128.7313.0175.0417.0227.2222.0291.3328.0366.6435.0452.2642.0535.4848.0604.8654.0672.486006309.5145.3614.0212.5718.0271.6525.0372.9832.0471.8938.0554.7545.0649.1752.0741.1860.0843.37注:粗实践以下的数据已超过我国现行的钢管标准的规格范围;带括号者不推荐使用.表4.0.3 奥氏体不锈钢焊接钢管的尺寸和理论质量公称外径公称壁厚 mm直径2.02.53.03.54.04.55.06.07.08.09.010.011.012.0DNmm理论质量 kg/m80894.365.416.467.498.519.52 10.51 12.46 14.36 16.221001145.616.988.339.68 11.01 12.33 13.64 16.22 18.75 21.23 23.65(125)1408.60 10.29 11.96 13.62 15.26 16.90 20.12 23.30 26.43 29.51 32.5415016810.36 12.39 14.41 16.42 18.42 20.40 24.33 28.21 32.04 35.82 39.55 43.2320021913.55 16.22 18.88 21.53 24.16 26.78 31.99 37.14 42.25 47.31 52.31 57.27 62.1825027323.61 26.93 30.24 33.54 40.10 46.61 53.06 59.47 65.83 72.14 78.3930032532.14 35.10 40.05 47.91 55.72 63.48 71.19 78.84 86.45 94.0135037755.72 64.83 73.89 82.90 91.87100.77109.6440042663.0773.4183.7193.94 104.13 114.27 124.3645048071.1982.8794.52 106.11 117.64 129.14 140.5750053078.7091.64 104.53 117.37 130.16 142.90 155.59(550)55983.0596.72 110.33 123.90 137.41 150.88 164.3060063093.71 109.15 124.55 139.89 155.18 170.43 185.62(650)66098.22 114.41 130.56 146.65 162.69 178.69 194.64700720107.22 124.93 142.57 160.17 177.72 195.20 212.65(750)762132.28 150.98 169.63 188.22 206.78 225.27800820142.45 162.59 182.69 202.75 222.74 242.69(850)864171.40 192.61 213.76 234.85 255.90900920182.62 205.22 227.78 250.28 272.73(950)965191.63 215.35 239.03 262.66 286.2410001020202.64 227.75 252.81 277.81 302.77注:带括号者不推荐使用表4.0.4 碳素钢、合金钢焊接钢管的尺寸和理论质量公称外径公称壁厚 mmLGSTDXS直径4.05.06.07.08.09.010.011.012.013.014.015.016.018.0DNmm理论质量 kg/m15016816.18 20.10 23.97 27.79 31.56 35.29 38.9620021921.21 26.39 31.52 36.60 41.63 46.61 51.5425027326.53 33.04 39.51 45.92 52.28 58.59 64.86 71.07 77.24 83.3530032539.4647.2054.8962.5470.1377.6885.1892.62 100.02 107.3735037745.8854.9063.8772.8081.6790.5199.28 108.02 116.69 125.3240042651.9162.1472.3382.4692.55 102.59 112.58 122.52 132.40 142.24 152.0345048070.1481.6593.12 104.54 115.90 127.23 138.49 149.72 160.88 172.0050053077.5490.29 102.99 115.64 128.24 140.79 153.29 165.75 178.14 190.50202.80(550)55981.8295.29 108.70 122.07 135.38 148.65 161.87 175.04 188.16 201.22 214.2560063092.33 107.54 122.71 137.82 152.89 167.91 182.88 197.80 212.67 227.49 242.26(650)66096.77 112.72 128.63 144.48 160.29 176.05 191.76 207.42 223.03 238.59 254.10700720105.64 123.08 140.46 157.80 175.09 192.32 209.51 226.65 243.74 260.78 277.77(750)762130.33 148.75 267.12 185.44 203.72 221.94 240.11 258.24 276.32 294.34800820140.34 160.19 179.99 199.75 219.45 239.10 258.71 278.26 297.77 317.23(850)864168.87 189.76 210.60 231.38 252.12 272.81 293.45 314.05 334.59900920179.92 202.19 224.41 246.58 268.70 290.77 312.79 334.76 356.68(950)965188.80 212.17 235.50 258.78 282.01 305.10 328.32 351.41 374.4410001020199.65 224.38 249.07 273.70 298.30 322.82 347.31 371.75 396.14(1100)1118273.23 300.28 327.29 354.24 381.14 408.00 434.8112001220298.39 327.95 357.47 386.94 416.36 445.73 475.05 533.54(1300)1321323.29 355.35 387.36 419.32 451.23 483.09 514.90 578.38续上表公称外径公称壁厚 mmLGSTDXS直径4.05.06.07.08.09.010.011.012.013.014.015.016.018.0DNmm理论质量 kg/m14001420347.71 383.21 416.66 451.06 485.41 519.71 553.96 622.32(1500)1524373.35 410.42 447.43 484.40 521.31 558.18 595.00 668.4816001620397.03 436.46 475.84 515.17 554.46 593.69 632.87 711.10(1700)1727423.41 465.48 507.50 549.47 591.40 633.27 675.09 758.5918001820446.35 490.71 535.02 579.29 623.50 667.67 711.79 799.87(1900)1930473.47 520.55 567.57 614.55 661.48 708.36 755.19 848.7020002020495.67 544.96 594.21 643.40 692.55 741.65 790.70 888.6522002220544.99 599.21 653.39 707.52 761.60 815.63869.61977.42注:螺旋缝钢管分别为323.9和529。黑线范围内规格为SY/T5037-92(普通流体输送管道用螺旋缝埋弧焊钢管)中生产的规格。“LG”、“STD”和“XS”与SH3409-96钢板制对焊管件 中的壁厚等级相对应,分别表示 “薄”、“标准 ”和“加厚 ”。 带括号者不推荐使用。表4.0.5 小外径系列碳素钢、合金钢无缝钢管的尺寸和理论质量 公称 外径壁厚及理论质量 直径sch5ssch10ssch20sch20ssch30sch40sch40ssch60sch80sch100sch120sch140sch160 mmmmmmkg/mmmkg/mmmkg/mmmkg/mmmkg/mmmkg/mmmkg/mmmkg/mmmkg/mmmkg/mmmkg/mmmkg/mmmkg/m15181.60.662.00.802.50.973.01.013.01.134.01.385.01.6020251.60.942.01.152.51.413.02.633.01.654.02.075.52.6425321.61.222.82.053.02.183.52.463.52.504.53.056.54.09(32)381.61.462.82.473.02.633.52.983.53.025.04.076.55.0540451.61.742.82.953.03.164.04.044.04.105.04.937.06.5650571.62.222.83.803.54.623.54.694.05.234.05.315.06.415.56.997.08.638.510.17(65)762.03.703.05.484.57.933.56.355.08.705.08.896.010.367.011.918.013.429.515.5880892.04.363.06.464.59.384.08.515.511.335.511.506.513.227.515.079.017.7611.00 21.161001082.05.313.07.895.012.704.010.416.015.096.015.327.017.438.520.8611.026.3114.032.48(125)1332.89.123.511.345.015.785.016.026.520.286.520.588.024.669.528.9313.038.4716.046.161501592.810.953.513.625.520.825.019.276.524.447.026.247.026.639.535.0211.040.1514.050.0618.062.592002192.815.154.021.536.534.066.534.577.036.608.041.638.042.2510.051.5413.066.0415.075.4618.089.2220.098.1524.0115.412502733.523.614.026.936.542.726.543.368.052.289.561.739.562.6613.083.3515.095.4318.0113.1922.0136.1725.0152.8928.0169.173003254.032.144.536.106.551.056.551.828.566.3410.077.689.575.0214.0107.3717.0129.1222.0164.3825.0184.9528.0205.0734.0244.003503778.072.809.586.1011.099.2811.0100.7915.0133.9019.0167.7424.0208.9228.0240.9832.0272.2536.0302.734004268.082.479.597.5713.0132.4013.0134.3917.0171.4622.0219.1826.0256.4632.0310.936.0346.2340.0380.754504808.093.1211.0127.2214.0160.8815.0174.5819.0216.0024.0269.8830.0332.9135.0384.0840.0436.0245.0482.725005309.5121.9413.0165.7415.0190.5020.0251.5326.0323.1432.0392.9838.0461.0445.0538.2050.0591.84注 有括号者不推荐选用 表号中有 s者仅为奥氏体不锈钢钢管。表4.0.6.1 低压流体输送用镀锌钢管的尺寸和理论质量(GB/T3091-93)公称直径外径普通钢管加厚钢管mminmm壁厚mm理论质量kg/m壁厚mm理论质量kg/m61/810.02.000.412.500.4981/413.52.250.652.750.76103/817.02.250.872.751.01151/221.32.751.323.251.51203/426.82.751.703.502.0925133.53.252.514.003.00321 1/442.33.253.254.003.90401 1/248.03.503.984.254.7250260.03.505.064.506.33652 1/275.53.756.874.508.1080388.54.008.614.7510.071004114.04.0011.205.0013.791255140.04.0013.805.5018.661506165.04.50118.315.5022.13表4.0.6.2 低压流体输送用焊接钢管的尺寸和理论质量(GB/T3092-93)公称直径外径普通钢管加厚钢管mminmm壁厚mm理论质量kg/m壁厚mm理论质量kg/m61/810.02.000.392.500.4681/413.52.250.622.750.73103/817.02.250.822.750.97151/221.32.751.263.251.45203/426.82.751.633.502.0125133.53.252.424.002.91321 1/442.33.253.134.003.78401 1/248.03.503.844.254.5850260.03.504.884.506.16652 1/275.53.756.644.507.8880388.54.008.344.759.811004114.04.0010.855.0013.441255140.04.0013.425.5018.241506165.04.5017.815.5021.63表4.0.6.3 低压流体输送用大直径电焊钢管的尺寸系列和理论质量(GB/T14980-94)公称壁厚 mm4.04.55.05.56.07.08.010.011.012.0(in)mm理论质量 (重量 ),kg/m(6 5/8)168.316.2118.1820.1322.0824.01(7)177.817.1419.2321.3023.3725.42(7 5/8)193.718.7120.1023.2725.5227.80(8 5/8)219.121.2223.8126.4028.9731.5336.6141.6351.56(9 5/8)244.523.7226.6329.5332.4235.2941.0046.6657.83(10 3/4)27333.0436.2839.5145.9252.2864.86(12 3/4)323.939.3243.1947.0454.7062.3277.4184.8892.30(14)355.647.4851.7360.1868.5785.2293.48101.7(16)406.454.3759.2468.9478.5997.75107.3116.7(18)457.261.2666.7677.7188.62110.3121.4131.7(20)50868.1574.2886.4898.64122.8134.8146.8注:根据需方要求 ,并经供需双方协议,可供应介于上表所列外径和壁厚之间尺寸的钢管。公称外径5. 常用钢管材料和标准5.0.1 用于无缝钢管的标准和材料牌号见表5.0.1。表5.0.1 无缝钢管标准和材料牌号材料牌号钢管标准号材料牌号钢管标准号材料牌号钢管标准号16MnGB64791Cr5MoGB9948GB816309MnVGB8163GB81631Cr18Ni910GB647912Cr1MoVGGB53101Cr19Ni9GB9948GB994812CrMoGGB53101Cr19Ni11NbGB9948GB531020GB816312CrMoGB6479GB9948GB994815CrMoGGB5310GB/T1497620GGB5310GB647915CrMoGB6479GB994816MnGB81631Cr5MoGB6479注:带括号者不推荐使用。5.0.2 焊接钢管及用于焊接钢管的钢板材料牌号和标准见表5.0.2表5.0.2 焊接钢管和钢板材料牌号及标准材料牌号钢管标准号钢板标准号材料牌号钢管标准号钢板标准号Q235AGB/T3091GB327420RGB66540Cr18Ni900Cr19Ni100Cr17Ni12Mo200Cr17Ni14Mo20Cr18Ni10Ti0Cr18Ni11Nb(1Cr18Ni9Ti)Q235BGB/T3092GB91216MnRGB5681GB/T14980SY/T503720g15MngGB71316MnDR09Mn2VDRGB353112CrMoR15CrMoRGB3280GB/T4237GB42381020GB71116Mn注:带括号者不推荐使用附录 A 中国石化总公司标准SH3405钢管尺寸系列A.0.1 奥氏体不锈钢无缝钢管的尺寸和理论质量见表A.0.1A.0.2 碳素钢、合金钢无缝钢管的尺寸和理论质量见表A.0.2A.0.3 奥氏体不锈钢焊接钢管的尺寸和理论质量见表A.0.3A.0.4 碳素钢、合金钢焊接钢管的尺寸和理论质量见表A.0.4表A.0.1 奥氏体不锈钢无缝钢管尺寸和理论质量公称外径直径sch5ssch10ssch20ssch40ssch80sDNmmmmkg/mmmkg/mmmkg/mmmkg/mmmkg/m0Cr19Ni900Cr19Ni110Cr17Ni12Mo200Cr17Ni14Mo20Cr18Ni11Ti0Cr18Ni11Nb(1Cr18Ni9Ti)10171.20.471.60.622.00.752.50.913.21.1115221.60.822.01.002.51.223.01.434.01.8020271.61.022.01.252.51.533.01.804.02.3025341.61.302.82.193.02.333.52.674.53.32(32)421.61.622.82.753.02.933.53.375.04.6340481.61.862.83.173.03.384.04.415.05.3850601.62.342.84.013.54.954.05.615.57.50(65)762.03.703.05.483.56.355.08.897.012.0980892.04.363.06.464.08.515.511.507.515.301001142.05.613.08.334.011.016.016.228.522.45(125)1402.89.623.511.965.016.906.521.729.531.031501682.811.583.514.415.020.407.028.2111.043.232002192.815.154.021.536.534.578.042.2513.067.032502733.523.614.026.936.543.369.562.6615.096.873003254.032.134.536.106.551.829.575.0217.0131.063503564.035.245.043.934004064.545.225.050.18注:公称壁厚超过 sch80s的不锈钢钢管按表3-2选用 ;粗实践以下的数据已超过我国现行的钢管标准的规格范围;带括号者不推荐使用.表A.0.2 碳素钢、合金钢无缝钢管的尺寸和理论质量公称外外壁厚及理论质量直径sch20sch30sch40sch60sch80sch100sch120sch140sch160xxsDNmmmmkg/mmmkg/mmmkg/mmmkg/mmmkg/mmmkg/mmmkg/mmmkg/mmmkg/mmmkg/m10172.50.893.51.1715223.01.414.01.785.02.107.52.6820273.01.784.02.275.52.928.03.7525343.52.634.53.276.54.419.05.55( 32)423.53.335.04.566.55.6910.07.8940484.04.345.05.307.07.0810.09.3750603.54.884.05.525.06.785.57.397.09.158.510.7911.013.29( 65)764.57.935.08.756.010.367.011.918.013.429.515.5814.021.4080894.59.385.511.336.513.227.515.079.017.7611.021.1615.027.371001145.013.446.015.987.018.478.522.1111.027.9414.034.5217.040.66( 125)1405.016.656.521.408.026.049.530.5713.040.7116.048.9319.056.691501685.522.046.525.897.027.799.537.1311.042.5914.053.1718.066.5822.079.212002196.534.067.036.608.041.6310.051.5413.066.0415.075.4618.089.2220.098.1524.0115.4123.0111.172502736.542.728.052.289.561.7313.083.3515.095.4318.0113.1922.0136.1725.0152.8928.0169.1725.0152.893003256.551.058.566.3410.077.6814.0107.3717.0129.1222.0164.3825.0184.9528.0205.0734.0244.0026.0191.713503568.068.659.581.1711.093.5815.0126.1419.0157.9024.0196.4928.0226.4832.0255.6736.0284.084004068.078.529.592.8913.0125.9917.0163.0822.0208.3326.0243.6432.0295.1336.0328.4740.0361.024504578.088.5811.0120.9814.0152.9419.0205.2224.0256.2730.0315.8935.0364.2340.0411.3345.0457.205005089.5116.7813.0158.6915.0182.3620.0240.6826.0309.0432.0375.6238.0440.4345.0513.7950.0564.715505599.5128.7313.0175.0417.0227.2222.0291.3328.0366.6435.0452.2642.0535.4748.0604.8654.0672.486006109.5140.6814.0205.7618.0262.7825.0360.6532.0456.1138.0536.0145.0626.9852.0715.5360.0813.78表A.0.3 奥氏体不锈钢焊接钢管的尺寸和理论质量公称外径公称壁厚 mm直径2.02.53.03.54.04.55.06.07.08.09.010.011.012.0DNmm理论质量 kg/m80894.365.416.467.498.519.5210.5112.4614.3616.221001145.616.988.339.6811.0112.3313.6416.2218.7521.2323.65(125)1408.6010.2911.9613.6215.2616.9020.1223.3026.4329.5132.5415016810.3612.3914.4116.4218.4220.4024.3328.2132.04