热电偶安装手册(中英文).doc

WR 系列热电偶WR Series ThermocoupleWZ 系列热电阻WR Series Thermocouple使 用 安 装 手 册Installation & Operation Manual安徽天康集团股份Anhui Tiankang (Group) Shares Co., Ltd-10目 录Index1、概述 General Description1 .2、工作原理 Operation Theory13、构造 Configuration24、主要技术参数 Main Technical Parameters35、安装及使用 Installation & Operation56、可能发生的故障及修理 Possible Troubles & Maintenance77、运输及储存 Transportation & Storage88、订货须知 Notices in Ordering89、型号命名 Type Naming91、 概述 General Description工业用热电偶作为温度测量和调整的传感器，通常与显示仪表等配套，以直接测量各种生产过程中-401600液体、蒸汽和气体介质以及固体外表温度；Assensorfortemperaturemeasuringandregulation,industrial-purpose thermocouple is usually connected with display meter and other meters to directly measure temperature of liquid, vapor, gas and solid surface ranging from -40 to 1600.工业用热电阻作为温度测量和调整的传感器，通常与显示仪表等配套，以直接测量各种生产过程中-200500液体、蒸汽和气体介质以及固体外表温度。As sensor for temperature measuring and regulation, industrial-purpose thermal resistance is usually connected with display meter and other meters to directly measure temperature of liquid, vapor, gas and solid surface ranging from -200 to 500.2、 工作原理 Operation Theory12.1 热电偶工作原理 Operation Theory of Thermocouple热电偶工作原理是基于两种不同成分的导体两端连接成回路，如两连接端温度不同，则在回路内产生热电流的物理现象。热电偶由两根不同导线(热电极)A和B组成，它们的一端T1是相互焊接的，形成热电偶的测量端T1(也称工作端)。将它插入待测温度的介质中；而热电偶的另一端T0(参比端或自由端)则与显示仪表相连，假设热电偶的测量端与参比端存在温度差，则显示仪表将指出热电偶产生的热电动势。热电偶的热电动势随着测量端温度的上升而增大，它的大小只与热电偶的材料和热电偶两端的温度有关，而与热电级的长度、直径无关。Thermocouple isbasedonphysical phenomenonthattwoconductorofdifferent materials is connected to form return circuit, when temperature on both contact is different, it results in thermoelectric potential in return circuit.2.2 热电阻工作原理 Operation Theory of Thermal Resistance热电阻是利用金属导体或半导体有温度变化时本身电阻也随着发生变化的特性来测量温度的，热电阻的受热局部(感温元件)是用细金属丝均匀地绕在绝缘材料作成的骨架上，当被测介质有温度梯度时，则所测得的温度是感温元件所在范围内介质层的平均温度。制造热电阻的材料应具有以下特点：大的温度系数，大的电阻率，稳定的化学物理性能和良好的复现性等。在现有的各种纯金属中，铂、铜和镍是制造热电阻的最适宜的材料。其中铂因具有易于提纯，在氧化性介质中具有高的稳定性以及良好的复现性等显著的优点，而成为制造热电阻的抱负材料。It is based on that temperature change of material results in change of its resistance. Whenresistance value changes, the working instrument will display relevant temperature.3、 构造 Configuration3.1 感温元件直径及材料 Diameter & Material of Thermal Elements3.1.1 热电偶 Thermocouple偶丝形式Filament套管材质 Tube MaterialForm套管直径Tube DiameterEJTKNS单支式2Filament Form34 5 6 8 3 4 5 68GH30301Cr18Ni9TIGH30391Cr18Ni9Ti双支式Simplex热电阻 Thermal Resistance偶丝形式FilamentForm套管直径Tube Diameter套管材质 Tube MaterialPt100单支式3Simplex45 61Cr18Ni9TI8双支式45Duplex683.1.2 3.1.23.2 接线盒 Junction Box3.2.1 接线盒供连接热电偶、热电阻参比端和显示仪表之用;Junction box is for connection between reference end of thermocouple and display instrument.3.2.2 接线盒防护等级 IP65;Protection Class of Junction Box: IP653.2.3 防水接线盒构造图Structural Figure of Junction Box3.3 安装固定装置Installation & Fixing Devices3.3.1 卡套螺纹接头Threaded Head with Fastener扳手S卡套固定卡套可动卡套卡套 Fastener 扳手 Spanner 固定卡套Fixed Fastener 可动卡套Movable Fastener代号和尺寸Code & SizeM S铠装偶外径 d Outer Diameter of Armored Thermocouple86M16×1.5 22543M12×1.5 1923.3.2 固定螺纹式 Threaded Connector3.3.3 活动法兰式 Movable Flange4、 主要技术参数 Main Technical Parameters4.1 产品执行标准 Executive StandardIEC1515 IEC751GB/T16839-1997JB/T8622-19974.2 测温范围及允差 Measuring Range & Tolerance±0.004|t|3751000±0.0075|t|3331200±1.5-40+375±2.5-40+333±0.004|t|375800±0.0075|t|333900±10+1100±1.506004.2.1 热电偶 Thermocouple允差等级Tolerance Class型 号Type分度 号GraduationWRNK允差值测温范围Tolerance ValueMeasuring Range±1.5-40+375允差值测温范围Tolerance ValueMeasuring Range±2.5-40+333WREEWRPS±1+0.003(t-1100)11001600±0.0025|t|6001600WRRB±0.0025|t|6001700注：t 为实际温度，允许可用温度度数表示，也可用实际温度的百分数表示，取其大者。Notes: t is the actual temperature. It may be indicated with temperature centigrade or percentage of centigrade, the bigger one is preferred.4.2.2 热电阻 Thermal Resistance分度号GraduationPt100测温范围Measuring Range-200+500精度等级Accuracy ClassA 级B 级允许偏差Tolerance±(0.15+0.002)ltl±(0.30+0.005)ltl4.3 防护等级：IP65Protection Class: IP654.4 常温绝缘电阻 Insulation Resistance under Normal Temperature4.4.1 热电偶 Thermocouple热电偶在环境温度为 20±15，相对湿度不大于 80%，试验电压为 500±50V直流电极与外套管之间的绝缘电阻100M.m。Insulation resistance between electrode and outer tube is no less than 100M·m under condition that ambient temperature is 20±15, relative humidity is no more than 80%, and test voltage is 500±50V (D.C.).绝缘电阻用 M表示，即为常温绝缘与热电偶长度的乘积，对于长度小于 1m 的热电偶按 1m 计算。The unit is M ·m，or product of insulation resistance and thermocouple length.Thermocouple with length less than 1m is considered as 1m. in calculation.4.4.2 热电阻 Thermal Resistance热电阻在环境温度为 1535，相对湿度不大 80%，试验电压为 10100V直流电极与外套管之间的绝缘电阻100MInsulation resistance between electrode and outer tube is no less than 100Munder condition that ambient temperature is 1535 , relative humidity is no more than 80%, and test voltage is 10100V (D.C.).4.5 热响应时间 Thermal Response Time当温度消灭阶跃变化时，仪表的电流输出信号变化至相当于该阶跃变化的 50%所需的时间，通常以0.5 表示When step change of temperature happens, 0.5 is used to indicate the time for current output signal of instrument changes into 50% of the step change value.4.6 公称压力 Nominal Pressure一般是指室温下保护管所能承受的静态外压力而不裂开，试验压力取公称压力的 1.5 倍。允许工作压力不仅与保护管材料、直径、壁厚有关，还与其构造形式、安装方法、插入深度以及被测介质的温度、流速和种类有关。It generally refers to the sustainable static pressure from outside on protection tube without breakage. It concern not only material,diameter & wall thickness of protection tube, but the structure, mounting way, insert length, flow speed and category of tested media as well.5、 安装及使用 Installation & Operation5.1 环境条件 Ambient Conditionsa. 环境温度:-2580Ambient Temperature:b. 相对湿度:595%Relative Humidityc. 机械振动: f55Hz,振幅<0.15mmMechanical Shock: f55Hz,d. 四周空气中不含有引起热电偶、热电阻腐蚀的介质There shall be no corrosive medium on components in ambient air.5.2 应避开在炉门或加热物体过紧之处安装,接线盒不行碰触被测介质的容器壁。安装地点尽量避开猛烈震惊。Installation close to boiler door or heated object shall be avoided. Contact of wiring box with container wall tested medium is forbidden. Strong shock in installation place shall be avoided as possible as it could.5.3 安装套管的安装 Installation of Mounting Tube安装套管是设备制造中预装的，所以在设计设备时应依据设备内被测介质的温 度、压力、流速等因素选择套管的形式及材质，选择的要点是套管的构造强度要不低于设备本身，甚至应高出设备。The tube is pre-mounted in manufacturing the device, therefore type and material ofthe tube shall be selected in designing the device according to temperature, pressure, flow speed and other factors of the medium to be tested. The key lies in that strength of the tube shall remain no lower than the device itself, or even higher than the latter.套管的安装有焊接式、法兰连接式、固定螺纹连接式等，不管选用哪种安装方式， 均必需承受切实可行的工艺保证焊接及连接的强度，必要时承受螺纹连接和焊接共用的手段，以保证设备运行的安全。The tube could be mounted through welding, flange connection, threaded connection or other ways. Nevertheless, strength of welding or connection shall be ensured. If necessary, both threaded connection and welding shall be adopted to ensure operation safety.5.4 接线 Wire Connection5.4.1 导线的选择 Wire Selectiona. 热电偶的连接导线应使用与热电偶分度号相匹配的补偿导线，应依据距离远近，环境温度及有关防护要求选择不同型号，不同截面积的补偿导线；Thecompensationwireshallmatchwiththegraduationofthermocouple.Compensation wires of different cross-section area or types shall be selected depending on distdistance, ambient temperature, and demands on protection.b. 热电阻的连接导线一般选用铜芯导线，依据距离远近选择导线的截面积的大小，依据环境选择导线的绝缘材料及不同的防护性能；Generally, copper conductor shall be adopted for connection wire of thermal resistance.Cross-section area of the wire to be selected depends on distance, and insulation materials and different protections of the wire to be selected depend on environment conditions.5.4.2 热电偶接线方法 Wiring Method of Thermocouple3+411、热电极 Thermoelectrode2、接线盒 Wiring Box3、补偿导线 Compensation Wire4、显示仪表 Display Meter5.4.3 热电阻接线方法 Wiring Method of Thermal Resistance3AABBBB411、热电阻 Thermal Resistance2、接线盒 Wiring Box3、导线 Wire4、显示仪表Display Meter6、 可能发生的故障及修理 Possible Troubles & Maintenance6.1 热电偶 Thermocouple序号No. 1故障现象Technical Trouble测量表显示值偏低Lowdisplayvalueofmeasuring instrument可能缘由Possible Reason1. 热电偶内部电极漏电(铠装热电偶绝缘太低)；Electricityleakofinnerelectrodeof thermocouple2. 接线盒内接线柱间短路；Short circuit of wiring pole inside wiring box3. 补偿导线短路；Short circuit of compensational wire4. 补偿导线与热电偶分度号配错； Matchmistakebetweencompensational wire and thermocouple graduation5. 热电偶安装位置不当或插入深度不够；Unsuitableinstallationpositionorless insert length6. 热电偶参比端温度过高；Extreme high temperature of reference end of thermocouple7. 补偿导线与热电极极性接反； Wrongconnectionbetween compensational wire and electrode pole8. 热电偶种类与仪表刻度不全都； Discrepancybetweenthermocouple category and instrument scale修理方法Solution1. 检查热电偶绝缘性能，将热电偶工作端翻开烘干或更换；check insulation performance of armored thermocouple, open measuring end of armored thermocouple for drying or replace2. 清洁接线座，并进展枯燥处理； Clean wiring stand and dry it3. 将短路处重绝缘或更换补偿导线；Conduct new insulation or replace compensational wire4. 换成与热电偶分度号一样补偿导线；replace with compensational wire of the same graduation with that of thermocouple5. 转变安装位置或插入深度； Change installation place or insert length 6准确地进展参比端温度补偿；Conduct exactly compensation on reference end 7重改接；Change connection8更换热电偶及补偿导线，使之与测量仪表分度号一样。Replace with thermocouple and compensational wire of the same graduation with measuring instrument2 测量仪表显示 1 热电偶与测量仪表分度号不符；1 更换热电偶，补偿导线，使之与仪值偏高Discrepancybetweenthermocoupleand表相符。Highdisplaygraduation of measuring instrumentReplacethermocoupleand valueofcompensational wiremeasuring2 补偿导线与热电偶分度号不符；instrument.Discrepancy between compensational wire2 换成同分度号的补偿导线；and thermocouple graduationReplace with compensational wire of thesame graduation3 测量仪表显示 1 热电极与接线柱接点不良；1 更换热电偶，补偿导线，使之与仪值不稳Poorconnectionbetweenelectrodeand表相符；( 在仪表故障 wiring pole情 况 下 )Instabilityof2 补偿导线与热电偶分度号不符；displayvalueDiscrepancy between compensational wireRepair poor connection or replace with new compensational wire2 找出接地、断续短路或断路处修好或更换的补偿导线。ofmeasuringand thermocouple graduationReplacethermocoupleand instrumentcompensational wire4 热电势发生变 1热电偶损坏1 换的热电偶化Thermoelectric potential changeDamage of Armored Thermocouplereplace with new armored thermocouple6.2 热电阻 Thermal Resistance序故障现象号No.TechnicalTrouble可能缘由 Possible Reason修理方法 Solution1 测量仪表显示值1.热电阻内部电极漏电偏低或示植不稳(铠装热电阻绝缘太低)； 定Electricity leak of inner electrodeof thermocouple1. 更换铠装热电阻；Replace armored thermal resistance2. 清洁接线座，并进展枯燥处理或更Loworinstable(Poorinsulationofarmored换铠装热电阻；displayvalueof measuring instrumentthermocouple)2. 接线座上积水或有金属屑灰尘和热电阻短路； Moistureormetallicfilingson wiringstandorshortcircuitof thermal resistanceClean wiring stand and dry it or replace thermal resistance2 测量仪表显示值热电阻断路1.用万用表检查联络导线和铠装热无限大Maximum display valueofmeasuring instrumentWiring break-off of thermal resistance电阻；Check wiring and thermal resistance with multi-meter2. 假设联结导线断则予以修复；.Repair for wiring break-off3. 假设铠装热电阻断则予以更换； Replace it for break-off of thermal resistance3 测量仪表显示下1.热电阻短路；1.用万用电表检查确定短路部位，如限值Shortcircuitofthermal系感温元件短路应进展修复或更换；Minimum displayresistanceCheckwithmulti-meterforshortvalueofcircuit position, then repair or replacemeasuring2.显示仪表接线错误；itinstrumentWrong wiring of the2.重连接导线； instrumentRenew wire connection7、 运输与储存 Transportation & Storage7.1 热电偶在运输中应认真包装好；Thermocouple shall be packed well for transportation.7.2 热电偶及其附件要保存在不受震惊和碰撞的地方；Thermocouple and its fittings shall be kept in the place without shock.7.3 适宜的储存条件是：Suitable Storage Conditions:a. 环境温度:1 535Ambient Temperature: 1535b. 相对湿度:80%Relative Humidity: 80%c. 四周空气中不含有引起零件腐蚀的介质There is no corrosive medium on components in ambient air.8、订货须知 Notices in Ordering8.1 订货前请认真阅读此说明书，以便正确选型；The users manual shall be read carefully for correct selection of type before contracting.8.2 假设选型中尚有不清楚的地方时，请向厂家询问If customer has any question during type selection, consulting with the manufacturer is welcome.9、型号命名Type Naming9.1 铠装热电偶 Armored ThermocoupleW温度仪表 Temperature InstrumentR 热电偶 Thermocouple感温元件材料 Thermal SensorP 铂铑 10铂PtRh-PtM 镍铬硅镍硅 NiCrSi-NiSiN 镍铬镍硅NiCr-NiSi E 镍铬铜镍NiCr-CuNi F 铜铜镍Cu-CuNiC 铁铜镍Fe-CuNiK铠装式Armored Type偶丝对数 Filament无2单支 No Simplex双支Duplex安装固定形式 Mounting & Fixing1 无固定装置 without Fixing Device2 固定卡套螺纹Threaded Head with Fixed Fastener3 活动卡套螺纹Threaded Head with Movable Fastener4 固定卡套法兰Flange with Fixed Fastener5 活动卡套法兰Flange with Movable Fastener接线盒形式 Junction Box Types2 防喷式 Anti-spray Type3 防水式 Water-proof Type工作端形式 Measuring End1 绝缘式 Insulation Type2 接壳式Shell-connecting TypeWRNK2-221W温度仪表 Temperature InstrumentZ 热电阻 Thermal Resistance感温元件材料 Thermal SensorP Pt100K铠装式Armored Type偶丝对数 Filament安装固定形式Mounting & Fixing1 无固定装置without Fixing Device2 固定卡套螺纹 Threaded Head with Fixed Fastener3 活动卡套螺纹Threaded Head with Movable Fastener4 固定卡套法兰 Flange with Fixed Fastener5 活动卡套法兰 Flange with Movable Fastener接线盒形式 Junction Box Types2 防喷式 Anti-spray Type3 防水式 Water-proof Type工作端直径 Measuring End Diameter3 34 45 56 68 8WZPK2-2239.2 铠装热电阻 Thermal Resistance无单支No Simplex2双支Duplex9.2 装配热电偶(阻) Assembly Thermocouple (Thermal Resistance)W温度仪表 Temperature Instrument101 无固定装置 without Fixing Device2 固定螺纹Threaded Connector3 活动法兰Movable Flange接线盒形式Junction Box Types2 防喷式 Anti-spray Type3 防水式Water-proof Type0 161 12WRN2-230RZ热电偶热电阻ThermocoupleThermal Resistance感温元件材料Thermal SensorP铂铑 铂PtRh10-PtN镍铬镍硅NiCr-NiSiE镍铬铜镍NiCr-CuNiR铂铑 铂铑306PtRh30-PtRh6PPt100偶丝对数Filament无 单支No Simplex2双支Duplex安装固定形式 Mounting & Fixing