超声波焊接结构设计.ppt

焊接结构焊接结构1.1.1.1.超声超声超声超声焊焊接接接接结结构构构构焊焊焊焊接筋的角度接筋的角度接筋的角度接筋的角度120 90 60 45 超声超声超声超声焊焊焊焊接接接接结结结结构构构构l基本型WW64W4W8Basic Energy Director超声超声焊焊接接结结构构l阶梯型1.50.50.050.5(0.5)60 Step Joint超声超声超声超声焊焊焊焊接接接接结结结结构构构构l阶梯型 Before AfterChisel energydirector 450.015 to 0.019”tall(0.4 to 0.5mm)0.060”(1.50 mm)W 8 +0.010”to 0.025”(0.25 to 0.64mm)Chisel Edge超声超声超声超声焊焊焊焊接接接接结结结结构构构构l阶梯型0.80.370.030.4(0.5)45Step Joint超声超声超声超声焊焊焊焊接接接接结结结结构构构构l阶梯型0.400.170.030.20(0.30)Step Joint超声超声超声超声焊焊焊焊接接接接结结结结构构构构l阶梯型0.130.29 75 m0.300.44115 m0.45 以上以上150 mEnergy Director with Opposing Textured Surface超声超声超声超声焊焊焊焊接接接接结结结结构构构构l阶梯型Continuous Criss-CrossEnergy Director超声超声超声超声焊焊焊焊接接接接结结结结构构构构l榫槽型3.01.50.62.00.7(0.7)角度角度 3 5 Tongue&Groove超声超声超声超声焊焊焊焊接接接接结结结结构构构构l剪切型45 2.00.8 以上以上0.050.4Maximum PartDimensionInterference per Side(Range)Part DimensionToleranceLess than 0.75”(18mm)0.008”to 0.012”(0.2 to 0.3mm)+0.001”(+0.025mm)0.75”to 1.50”(18-35mm)0.012”to 0.016”(0.3 to 0.4mm)+0.002”(+0.050mm)Greater than 1.50”(35mm)0.016”to 0.020”(0.4 to 0.5mm)+0.003”(+0.075mm)Shear Joint超声超声超声超声焊焊焊焊接接接接结结结结构构构构l剪切型0.80.80.40.03Shear Joint超声超声超声超声焊焊焊焊接接接接结结结结构构构构l剪切型0.10.50.250.10.250.5Shear Joint超声超声超声超声铆铆铆铆接接接接结结结结构构构构l基本型 Before After D=Stud diameterHorn2 D0.5 D1.6 DStandard Profile超声超声超声超声铆铆铆铆接接接接结结结结构构构构l低矮型 Before After D=Stud diameterHorn0.6 D1.5 D0.25 DLow Profile StakeD/2超声超声超声超声铆铆铆铆接接接接结结结结构构构构l半圆型铆接 Before After D=Stud diameter2.1 D0.5 D 2 D0.5 DDome Stake超声超声超声超声铆铆铆铆接接接接结结结结构构构构l中空型铆接 Before After D=Stud diameter1.5 D0.25 DHollow Stake超声超声超声超声铆铆铆铆接接接接结结结结构构构构l高压型铆接 Before AfterHigh Pressure Stake90Knurled StakeHigh Pressure Stake超声超声超声超声铆铆铆铆接接接接结结结结构构构构l点点焊Spot Welding超声超声超声超声嵌插嵌插嵌插嵌插结结构构构构l嵌插塑件塑件金属螺钉金属螺钉Insertion超声超声超声超声嵌插嵌插嵌插嵌插尺寸尺寸尺寸尺寸MetricthreadLength of bushing in mmDiameterD1In mmD2Insertion hole in mm(rec.value)Threaded bush M35.83.94.74.0M48.25.56.35.6M59.56.37.16.4M612.77.98.78.0M812.79.510.29.6超声超声超声超声嵌插嵌插嵌插嵌插尺寸尺寸尺寸尺寸MetricthreadLength of bushing in mmDiameterD1In mmD2Insertion hole in mm(rec.value)Threaded bushM35.54.04.74.3M47.55.26.155.65M59.06.47.356.85M610.07.78.758.25M812.09.711.310.8超声超声超声超声浇浇浇浇口切除口切除口切除口切除结结结结构构构构Gate AreaTangent Melt Zone LocalizedSmooth Gate Area0.080 inch(2.03 mm)0.080 inch(2.03 mm)0.080 inch(2.03 mm)浇口尺寸浇口尺寸Gate SizesGate Design2.2.振动焊接结构振动焊接结构振振振振动焊动焊接接接接结结构构构构l常用于密封罐焊接振振振振动焊动焊接接接接结结构构构构l焊接宽2mm深1mm振振振振动焊动焊接接接接结结构构构构l产品内侧无溢料振振振振动焊动焊接接接接结结构构构构l无凸沿，两侧无溢料且运动方向与振动方向相同振振振振动焊动焊接接接接结结构构构构l常用于阀盖的焊接两侧无溢料振振振振动焊动焊接接接接结结构构构构l避免两侧溢料振振振振动焊动焊接接接接结结构构构构l位移较小，但强度要求较高振振振振动焊动焊接接接接结结构构构构l典型应用位置狭窄，容器较大（洗衣机，洗碗机等）振振振振动焊动焊接接接接结结构构构构l用于透明材料溢料少，外观优良振振振振动焊动焊接接接接结结构构构构l外侧无溢料振振振振动焊动焊接接接接结结构构构构lmm壁厚mm凸沿,焊接.mm宽.mm高振振振振动焊动焊接接接接结结构构构构l较小的厚度包括凸沿的结构振振振振动焊动焊接接接接结结构构构构l典型应用用于较薄容器盖子的焊接振振振振动焊动焊接接接接结结构构构构l典型应用用于较薄且有压力容器盖子的焊接振振振振动焊动焊接接接接结结构构构构l无凸沿产品的 焊接，常用于 ABS振振振振动焊动焊接接接接结结构构构构l用于高压力产品（如储液容器）振振振振动焊动焊接接接接结结构构构构l典型应用有凸沿，高压力容器焊接振振振振动焊动焊接接接接结结构构构构l典型设计避免在焊接过程中产品产生晃动振振振振动焊动焊接接接接结结构构构构l典型焊接把一个工件放入另一工件内，在一个焊接周期内同时焊接振振振振动焊动焊接接接接结结构构构构l典型典型焊接接不同材料（金属过滤网）在一起，使之熔为一体THE ENDTHE END