啤酒洗瓶机岗位工艺标准及控制.pptx

啤酒洗瓶机岗位工艺标准及控制啤酒洗瓶机岗位工艺标准及控制目录洗瓶机的工作原理影响洗瓶效果的因素工艺标准及关键控制点洗瓶剂的使用及添加常见的洗瓶问题及原因班后工艺卫生要求Evaluation only.Evaluation only.Created with Aspose.Slides for.NET 3.5 Client Profile 5.2.0.0.Created with Aspose.Slides for.NET 3.5 Client Profile 5.2.0.0.Copyright 2004-2011 Aspose Pty Ltd.Copyright 2004-2011 Aspose Pty Ltd.第1页/共20页洗瓶机的工作原理洗瓶机流程图Evaluation only.Evaluation only.Created with Aspose.Slides for.NET 3.5 Client Profile 5.2.0.0.Created with Aspose.Slides for.NET 3.5 Client Profile 5.2.0.0.Copyright 2004-2011 Aspose Pty Ltd.Copyright 2004-2011 Aspose Pty Ltd.第2页/共20页洗瓶机的工作原理洗瓶机流程图Evaluation only.Evaluation only.Created with Aspose.Slides for.NET 3.5 Client Profile 5.2.0.0.Created with Aspose.Slides for.NET 3.5 Client Profile 5.2.0.0.Copyright 2004-2011 Aspose Pty Ltd.Copyright 2004-2011 Aspose Pty Ltd.第3页/共20页洗瓶机的工作原理洗瓶的目的 要消除掉瓶子内外的可见脏物或污迹，和保证杀灭细菌。洗瓶机是通过浸泡与喷冲达到洗瓶和杀菌的目的。Evaluation only.Evaluation only.Created with Aspose.Slides for.NET 3.5 Client Profile 5.2.0.0.Created with Aspose.Slides for.NET 3.5 Client Profile 5.2.0.0.Copyright 2004-2011 Aspose Pty Ltd.Copyright 2004-2011 Aspose Pty Ltd.第4页/共20页洗瓶的基本原理浸泡瓶子经过预浸槽、（）浸槽，在适宜的温度、碱浓度的浸泡下，使附着在瓶子上的脏物疏松、商标脱落，同时将对啤酒有害的微生物清除和杀灭（杀菌和消毒）。喷冲按瓶子在洗瓶机经过各浸槽的顺序经碱液、热水、温水、清水对瓶子内外表面的多次喷冲将浸泡后疏松的污物和商标冲刷干净，使洗出的瓶子清洁、光亮。Evaluation only.Evaluation only.Created with Aspose.Slides for.NET 3.5 Client Profile 5.2.0.0.Created with Aspose.Slides for.NET 3.5 Client Profile 5.2.0.0.Copyright 2004-2011 Aspose Pty Ltd.Copyright 2004-2011 Aspose Pty Ltd.第5页/共20页瓶子清洗干净的标准瓶子看上去被一层水膜完全覆盖，瓶壁上没有水滴。生物的清洗效果应达到所有的微生物必须被彻底清除和杀灭。Evaluation only.Evaluation only.Created with Aspose.Slides for.NET 3.5 Client Profile 5.2.0.0.Created with Aspose.Slides for.NET 3.5 Client Profile 5.2.0.0.Copyright 2004-2011 Aspose Pty Ltd.Copyright 2004-2011 Aspose Pty Ltd.第6页/共20页影响洗瓶效果的因素洗瓶剂浓度温度喷冲压力浸泡时间影响因素Evaluation only.Evaluation only.Created with Aspose.Slides for.NET 3.5 Client Profile 5.2.0.0.Created with Aspose.Slides for.NET 3.5 Client Profile 5.2.0.0.Copyright 2004-2011 Aspose Pty Ltd.Copyright 2004-2011 Aspose Pty Ltd.第7页/共20页影响洗瓶效果的因素浸泡时间：瓶子表面脏物的分离和脱落需要一定的浸泡和浸泡时间：瓶子表面脏物的分离和脱落需要一定的浸泡和溶解时间，浸泡时间一般为溶解时间，浸泡时间一般为8 810min10min。喷冲压力：浸泡后疏松的污物和商标通过液体喷冲产生的喷冲压力：浸泡后疏松的污物和商标通过液体喷冲产生的机械力更易从瓶子上脱落。因此必须保证喷淋管喷嘴的不机械力更易从瓶子上脱落。因此必须保证喷淋管喷嘴的不堵塞。堵塞。清洗温度及浓度：较高的清洗温度和碱液浓度能加速脏物清洗温度及浓度：较高的清洗温度和碱液浓度能加速脏物的溶解及脱落，一般的温度控制在的溶解及脱落，一般的温度控制在70708585之间，能达到之间，能达到满意的生物清洗效果。满意的生物清洗效果。洗瓶剂：洗瓶剂一般为碱性，具有灭菌的作用，尤其是高洗瓶剂：洗瓶剂一般为碱性，具有灭菌的作用，尤其是高温碱液。洗瓶剂既能除去脏物，同时又是脏物的载体。温碱液。洗瓶剂既能除去脏物，同时又是脏物的载体。Evaluation only.Evaluation only.Created with Aspose.Slides for.NET 3.5 Client Profile 5.2.0.0.Created with Aspose.Slides for.NET 3.5 Client Profile 5.2.0.0.Copyright 2004-2011 Aspose Pty Ltd.Copyright 2004-2011 Aspose Pty Ltd.第8页/共20页影响洗瓶效果的因素随着浸泡时间的加长、温度的升高、碱液浓度的增加，洗瓶效果就越好。清洗效果取决于清洗剂的温度，温度越高，所需清洗剂的浓度就越低。一般情况下：将浓度提高50，或将温度升高5.5，可以得到相同的清洗效果。Evaluation only.Evaluation only.Created with Aspose.Slides for.NET 3.5 Client Profile 5.2.0.0.Created with Aspose.Slides for.NET 3.5 Client Profile 5.2.0.0.Copyright 2004-2011 Aspose Pty Ltd.Copyright 2004-2011 Aspose Pty Ltd.第9页/共20页洗瓶工艺标准及关键控制点1 1、温度、温度Evaluation only.Evaluation only.Created with Aspose.Slides for.NET 3.5 Client Profile 5.2.0.0.Created with Aspose.Slides for.NET 3.5 Client Profile 5.2.0.0.Copyright 2004-2011 Aspose Pty Ltd.Copyright 2004-2011 Aspose Pty Ltd.第10页/共20页洗瓶工艺标准及关键控制点2 2、浓度、浓度Evaluation only.Evaluation only.Created with Aspose.Slides for.NET 3.5 Client Profile 5.2.0.0.Created with Aspose.Slides for.NET 3.5 Client Profile 5.2.0.0.Copyright 2004-2011 Aspose Pty Ltd.Copyright 2004-2011 Aspose Pty Ltd.第11页/共20页洗瓶工艺标准及关键控制点3、清水压力 0.15MPa 能进一步清洗残留的脏物，冲净残碱。4、残水量：3滴5、残碱：无残碱 检测方法：用1的酚酞23滴滴定，瓶内外应不显红色，呈阴性，无残碱。Evaluation only.Evaluation only.Created with Aspose.Slides for.NET 3.5 Client Profile 5.2.0.0.Created with Aspose.Slides for.NET 3.5 Client Profile 5.2.0.0.Copyright 2004-2011 Aspose Pty Ltd.Copyright 2004-2011 Aspose Pty Ltd.第12页/共20页洗瓶工艺标准及关键控制点6、喷淋要求：喷嘴对中，无错位、堵塞现象。喷射压力一般为0.20.25MPa（0.05MPa左右）,喷射孔径在24mm；射入瓶内的清洗液要适量，必须射入量泄出量，否则会引起栓塞现象。7、经常清洗洗瓶机出口和喷淋架上带出的标纸。8、新旧瓶混用时使用旧瓶工艺。Evaluation only.Evaluation only.Created with Aspose.Slides for.NET 3.5 Client Profile 5.2.0.0.Created with Aspose.Slides for.NET 3.5 Client Profile 5.2.0.0.Copyright 2004-2011 Aspose Pty Ltd.Copyright 2004-2011 Aspose Pty Ltd.第13页/共20页洗瓶剂的使用及添加目前使用的几种洗瓶剂添加剂：-长城洗瓶添加剂 SPT-II 消泡剂为-长城 SPT-IV 阻垢剂-长城高效阻垢剂Evaluation only.Evaluation only.Created with Aspose.Slides for.NET 3.5 Client Profile 5.2.0.0.Created with Aspose.Slides for.NET 3.5 Client Profile 5.2.0.0.Copyright 2004-2011 Aspose Pty Ltd.Copyright 2004-2011 Aspose Pty Ltd.第14页/共20页常见的洗瓶问题及原因1、瓶子洗不干净 瓶源脏 碱液温度、浓度不够 碱液太脏，须更换 喷淋管堵塞，喷淋压力不够 洗瓶剂质量太差 未按工艺操作Evaluation only.Evaluation only.Created with Aspose.Slides for.NET 3.5 Client Profile 5.2.0.0.Created with Aspose.Slides for.NET 3.5 Client Profile 5.2.0.0.Copyright 2004-2011 Aspose Pty Ltd.Copyright 2004-2011 Aspose Pty Ltd.第15页/共20页常见的洗瓶问题及原因 2、瓶子带残碱 温、热水喷淋管堵塞 温、热水喷淋压力不够 碱液浓度过高 3、洗瓶机出瓶微生物不合格 温、热水槽的水太脏 出瓶端卫生差（接水板滴水、标纸堆积）Evaluation only.Evaluation only.Created with Aspose.Slides for.NET 3.5 Client Profile 5.2.0.0.Created with Aspose.Slides for.NET 3.5 Client Profile 5.2.0.0.Copyright 2004-2011 Aspose Pty Ltd.Copyright 2004-2011 Aspose Pty Ltd.第16页/共20页常见的洗瓶问题及原因4、带标严重 碱液浓度不够 除标网堵塞 除标泵发生故障 喷淋堵塞（鸭嘴喷淋堵塞）洗瓶剂翻泡严重，除标网除标不畅 胶水、商标抗水性，难清洗Evaluation only.Evaluation only.Created with Aspose.Slides for.NET 3.5 Client Profile 5.2.0.0.Created with Aspose.Slides for.NET 3.5 Client Profile 5.2.0.0.Copyright 2004-2011 Aspose Pty Ltd.Copyright 2004-2011 Aspose Pty Ltd.第17页/共20页常见的洗瓶问题及原因5、出瓶烂瓶多 各浸槽温差大 泵压力不够 喷嘴堵塞 进瓶时瓶子温度过低 机械原因 瓶子质量差Evaluation only.Evaluation only.Created with Aspose.Slides for.NET 3.5 Client Profile 5.2.0.0.Created with Aspose.Slides for.NET 3.5 Client Profile 5.2.0.0.Copyright 2004-2011 Aspose Pty Ltd.Copyright 2004-2011 Aspose Pty Ltd.第18页/共20页班后工艺卫生要求1、换碱水，换温、热水槽的水（大班后时先冲干净预浸槽、碱槽、热水槽、温水槽，拆喷淋管清洗干净。清除残留的商标纸，加碱）2、机台表面卫生（仪表）3、清理干净洗瓶机进瓶端、出瓶端及接水板。Evaluation only.Evaluation only.Created with Aspose.Slides for.NET 3.5 Client Profile 5.2.0.0.Created with Aspose.Slides for.NET 3.5 Client Profile 5.2.0.0.Copyright 2004-2011 Aspose Pty Ltd.Copyright 2004-2011 Aspose Pty Ltd.第19页/共20页