[精选]lean manufacturing matrix(精益生产指标设备OEE).pptx

Lean Manufacturing精益精益 Ford Motor China Sourcing OfficeFord Motor China Sourcing OfficeFirst Time Through Calculation FTTDefinition:First Time Through is the percentage of units that plete a process and meet quality guidelines the first time without being scraped,rerun,retested,diverted for off-line repair,or returned.It is a measure of the quality of the manufacturing process.定义定义:首次通过率是指一次性完成一个生产过程并且满足质量要求的零件的百分率，不包括报废，返工，再测试，下线修理或返回。FTT 用于衡量制造过程的质量。FTT=Units entering process-scrap+reruns+retests+repaired off-line+returns Units entering processFirst Time Through Calculation FTT单工序：单工序：进入数量 =1000报废 =10返工 =15测试 =5下线修理 =0FTT%=1000-10+15+5+0 1000FTT%=97.0%多工序：多工序：FTT 工序1 =92.87%FTT 工序2 =87.65%FTT 工序3 =82.34%最终检验工序4 =82.34%总FTT%=92.87%X 87.65%X 82.34%X 82.34%Total FTT%=44.22%Total Dock To Dock Calculation DTDDefinition:Dock to Dock is the elapsed time between the unloading of raw materials and the release of finished goods for shipment.DTD measures how fast raw materials are converted to finished goods and shipped.It is a measure of the speed of material through the plant,not the speed of the processes.定义:DTD指从原材料到发运产品之间的总运转时间间隔。DTD用于测量原材料转化成成品发运的速度。也就是指材料通过工厂的速度，而不是加工工艺的速度。DTD Single Operation=Total Units of Control Part End of line Rate DTD Multiple Operation=DTDOP 1+DTDOP 2+End of line RateTotal Dock To Dock Calculation DTDThe End of Line Rate is calculated off the last operation in the manufacturing line for a product:总产量 =730 最终工位生产时间 =12小时 正常生产时间10小时+加班时间2小时End of Line Rate =730/12 =60.83各区域数量 =原材料+半成品+最终产品原材料 =300工序1 =181工序2 =3工序3 =3最终产品 =200DTD原材料 =300/60.83 =4.93小时DTD 工序1 =181/60.83 =2.98小时DTD 工序2 =3/60.83 =0.05小时DTD 工序3 =3/60.83 =0.05小时DTD 最终产品 =200/60.83 =3.29小时Total DTD=4.93+2.98+0.05+0.05+3.29 =11.3小时Overall Equipment Effectiveness OEEDefinition:OEE is a bination of three different calculations.It is a measure of the availability,performance efficiency,and quality rate of a given piece of equipment.OEE data will help identify several wastes caused by machine/process inefficiencies.Stretch objective:85%定义：OEE是三个不同计算值的乘积，用于测量指定设备的利用率，性能效率和质量率。OEE 数据可以帮助识别由设备/过程缺乏引起的不同的浪费。接受标准：85%OEE =Availability X Performance Efficiency X QualityAvailability =Operation Time Net Available TimePerformance =Ideal cycle time X Total parts runEfficiency Operating TimeQuality =Total parts run Total defects Total parts runOverall Equipment Effectiveness OEE 利用率：利用率：总方案时间包括加班 =720分钟 方案停线时间30分钟午饭+30分钟休息 =30+30 =60分钟 净利用时间 =720-60 =660分钟 其它停线时间 =45+45 =90分钟 作业时间 =660-90 =570分钟 可利用率可利用率 =570/660 =86.3%性能效率性能效率:理想循环时间 =0.33分钟/件 总零件数 =1440 作业时间 =570分钟 性能效率性能效率 =0.33 X 1440 =83.4%570 Overall Equipment Effectiveness OEE 质量率质量率：总零件数 =1440 返工数 =50 报废数 =40 质量率质量率 =1440 50+40/1440=93.8%总设备利用率：总设备利用率：利用率利用率 =86.3%性能效率性能效率 =83.4%质量率质量率 =93.8%总设备利用率总设备利用率 =86.3%X 83.4%X 93.8%OEE =67.5%Build to Schedule BTSDefinition:Build to schedule is the percentage of products shceduled for a given day that are produced on that day,in the correct sequence.BTS reflects the plants ability to produce what its customers want,when its customers want it,and in the order the customers use the product.BTS%=Volume%X Mix%X Sequence%Volume Performance:Volume Performance,is the traditional measure that manufacturing has used to monitor their performance to schedule.Mix Performance:The Mix ponent of BTS measures the percentage of product derivatives/models/types that a plant builds on the right day.Sequence Performance:The sequence ponent of BTS measures the percentage of those products built on the right day that were also built in the right sequence.Process with a sequenced batch of many scheduleBuild to Schedule BTS定义定义:BTS是指在指点的生产日按照正确的生产顺序完成生产方案的比例情况。BTS 反映了工厂能够按照客户的要求完成生产的能力,客户需何种产品,何时需要和客户使用产品的顺序。BTS%=Volume%X Mix%X Sequence%Volume Performance:产量性能用于监控生产方案完成情况。Mix Performance:BTS的混线性能用于测量在厂内制造的产品系/型号/类型等在适当的生产日的完成比率。Sequence Performance:BTS的顺序性能用于测量在适当的生产日按照正确的生产顺序完成生产任务的比率。Process with a sequenced batch of many scheduleBuild to Schedule BTS-1FOCUS/COUGAR/JAGUAR CONDENSER生产方案实际生产 批序号 型号数量 批序号型号数量1Cougar2001Cougar1902Focus1002Focus403Cougar200N/AJaguar604Focus1504Focus3005Cougar1603Cougar100810690Process with a sequenced batch of many scheduleBuild to Schedule BTS-1 冷凝器类型 方案产量 实际产量 混线生产Cougar560290290Focus250340250Jaguar0600810690540 方案批次顺序 实际批次顺序 混线批次 按顺序生产批次11YesYes22YesYes3N/ANoN/A44YesYes53YesNo4 批3 批Process with a sequenced batch of many scheduleBuild to Schedule BTS-1 Volume =690 x 100 =85.2%Performance 810 Mix =540 X 100 =78.3%Performance 690 Sequence =3 X 100 =75.0%Performance 4 Build to Schedule =85.2%X 78.3%X 75.0%=50%Process with a sequenced batch of many scheduleBuild to Schedule BTS-2Several non-serialized products made on different production lines within an area of a plant冲压线方案生产的零件和生产序号方案产量实际生产的零件序号生产数量混线生产数量按序生产数量10A1000A100010001000B2000B50050050020C4000C70004000400030D1000E100010001000E1000D200010000F1000F000总共100001150075006500Several non-serialized products made on different production lines within an area of a plantBuild to Schedule BTS-2 Volume =11,500 =100%Performance 10,000 Mix =7500 =75%Performance 10,000 Sequence =6500 =87%Performance 7500 Build to Schedule =100%X 75%X 87%=65%Build to Schedule Roll-ups 星期一星期二星期一和星期二总和21003000510020452300434520232150416518501725357597.4%76.7%85.2%98.5%93.5%95.9%91.8%80.2%85.8%88.1%57.5%70.1%方案产量实际产量混线产量按序生产产量Volume PerformanceMix PerformanceSequence PerformanceBTSBuild to Schedule Roll-ups Volume =2045+2300 =100%Performance 2100+3000 Mix =2023+2150 =75%Performance 2045+2300 Sequence =1850+1725 =87%Performance 2023+2150 Build to Schedule=85.2%X 95.9%X 85.8%=65%Build to Schedule Roll-ups 星期一 1班星期一 2班星期一总和100010002000100010002000002000N/AN/AN/A100%100%100%0%0%100%N/AN/AN/A0%0%100%方案产量实际产量混线产量按序生产产量Volume PerformanceMix PerformanceSequence PerformanceBTSBuild to Schedule Roll-ups 星期一 1班星期二 1班星期一，二 总和1班21003000510020452300434520232150416518501725357597.4%76.7%85.2%98.5%93.5%95.9%91.8%80.2%85.8%88.1%57.5%70.1%方案产量实际产量混线产量按序生产产量Volume PerformanceMix PerformanceSequence PerformanceBTS9 9、静夜四无、静夜四无、静夜四无、静夜四无邻邻，荒居旧，荒居旧，荒居旧，荒居旧业贫业贫。6 6月月月月-23-236 6月月月月-23-23Thursday,June 1,2023Thursday,June 1,20231010、雨中黄叶、雨中黄叶、雨中黄叶、雨中黄叶树树，灯下白，灯下白，灯下白，灯下白头头人。人。人。人。08:12:4408:12:4408:12:4408:12:4408:1208:126/1/2023 8:12:44 AM6/1/2023 8:12:44 AM1111、以我独沈久，愧君相、以我独沈久，愧君相、以我独沈久，愧君相、以我独沈久，愧君相见频见频。6 6月月月月-23-2308:12:4408:12:4408:1208:12Jun-23Jun-2301-Jun-2301-Jun-231212、故人江海、故人江海、故人江海、故人江海别别，几度隔山川。，几度隔山川。，几度隔山川。，几度隔山川。08:12:4408:12:4408:12:4408:12:4408:1208:12Thursday,June 1,2023Thursday,June 1,20231313、乍、乍、乍、乍见见翻疑梦，相悲各翻疑梦，相悲各翻疑梦，相悲各翻疑梦，相悲各问问年。年。年。年。6 6月月月月-23-236 6月月月月-23-2308:12:4408:12:4408:12:4408:12:44June 1,2023June 1,20231414、他、他、他、他乡乡生白生白生白生白发发，旧国，旧国，旧国，旧国见见青山。青山。青山。青山。01 01 六月六月六月六月 2023 20238:12:44 8:12:44 上午上午上午上午08:12:4408:12:446 6月月月月-23-231515、比不了得就不比，得不到的就不要。、比不了得就不比，得不到的就不要。、比不了得就不比，得不到的就不要。、比不了得就不比，得不到的就不要。六月六月六月六月 23 238:12 8:12 上午上午上午上午6 6月月月月-23-2308:1208:12June 1,2023June 1,20231616、行、行、行、行动动出成果，工作出出成果，工作出出成果，工作出出成果，工作出财财富。富。富。富。2023/6/1 8:12:442023/6/1 8:12:4408:12:4408:12:4401 June 202301 June 20231717、做前，能、做前，能、做前，能、做前，能够环视够环视四周；做四周；做四周；做四周；做时时，你只能或者最好沿着以脚，你只能或者最好沿着以脚，你只能或者最好沿着以脚，你只能或者最好沿着以脚为为起点的射起点的射起点的射起点的射线线向前。向前。向前。向前。8:12:44 8:12:44 上午上午上午上午8:12 8:12 上午上午上午上午08:12:4408:12:446 6月月月月-23-239 9、没有失、没有失、没有失、没有失败败，只有，只有，只有，只有暂时暂时停止成功！。停止成功！。停止成功！。停止成功！。6 6月月月月-23-236 6月月月月-23-23Thursday,June 1,2023Thursday,June 1,20231010、很多事情努力了未必有、很多事情努力了未必有、很多事情努力了未必有、很多事情努力了未必有结结果，但是不努力却什么改果，但是不努力却什么改果，但是不努力却什么改果，但是不努力却什么改变变也没有。也没有。也没有。也没有。08:12:4408:12:4408:12:4408:12:4408:1208:126/1/2023 8:12:44 AM6/1/2023 8:12:44 AM1111、成功就是日复一日那一点点小小努力的、成功就是日复一日那一点点小小努力的、成功就是日复一日那一点点小小努力的、成功就是日复一日那一点点小小努力的积积累。累。累。累。6 6月月月月-23-2308:12:4408:12:4408:1208:12Jun-23Jun-2301-Jun-2301-Jun-231212、世、世、世、世间间成事，不求其成事，不求其成事，不求其成事，不求其绝对圆满绝对圆满，留一份缺乏，可得无限完美。，留一份缺乏，可得无限完美。，留一份缺乏，可得无限完美。，留一份缺乏，可得无限完美。08:12:4408:12:4408:12:4408:12:4408:1208:12Thursday,June 1,2023Thursday,June 1,20231313、不知香、不知香、不知香、不知香积积寺，数里入云峰。寺，数里入云峰。寺，数里入云峰。寺，数里入云峰。6 6月月月月-23-236 6月月月月-23-2308:12:4408:12:4408:12:4408:12:44June 1,2023June 1,20231414、意志、意志、意志、意志坚强坚强的人能把世界放在手中像泥的人能把世界放在手中像泥的人能把世界放在手中像泥的人能把世界放在手中像泥块块一一一一样样任意揉捏。任意揉捏。任意揉捏。任意揉捏。01 01 六月六月六月六月 2023 20238:12:44 8:12:44 上午上午上午上午08:12:4408:12:446 6月月月月-23-231515、楚塞三湘接，、楚塞三湘接，、楚塞三湘接，、楚塞三湘接，荆门荆门九派通。九派通。九派通。九派通。六月六月六月六月 23 238:12 8:12 上午上午上午上午6 6月月月月-23-2308:1208:12June 1,2023June 1,20231616、少年十五二十、少年十五二十、少年十五二十、少年十五二十时时，步行，步行，步行，步行夺夺得胡得胡得胡得胡马骑马骑。2023/6/1 8:12:442023/6/1 8:12:4408:12:4408:12:4401 June 202301 June 20231717、空山新雨后，天气晚来秋。、空山新雨后，天气晚来秋。、空山新雨后，天气晚来秋。、空山新雨后，天气晚来秋。8:12:44 8:12:44 上午上午上午上午8:12 8:12 上午上午上午上午08:12:4408:12:446 6月月月月-23-239 9、杨杨柳散和柳散和柳散和柳散和风风，青山澹吾，青山澹吾，青山澹吾，青山澹吾虑虑。6 6月月月月-23-236 6月月月月-23-23Thursday,June 1,2023Thursday,June 1,20231010、阅读阅读一切好一切好一切好一切好书书如同和如同和如同和如同和过过去最杰出的人去最杰出的人去最杰出的人去最杰出的人谈话谈话。08:12:4408:12:4408:12:4408:12:4408:1208:126/1/2023 8:12:44 AM6/1/2023 8:12:44 AM1111、越是没有本、越是没有本、越是没有本、越是没有本领领的就越加自命非凡。的就越加自命非凡。的就越加自命非凡。的就越加自命非凡。6 6月月月月-23-2308:12:4408:12:4408:1208:12Jun-23Jun-2301-Jun-2301-Jun-231212、越是无能的人，越喜、越是无能的人，越喜、越是无能的人，越喜、越是无能的人，越喜欢欢挑剔挑剔挑剔挑剔别别人的人的人的人的错错儿。儿。儿。儿。08:12:4408:12:4408:12:4408:12:4408:1208:12Thursday,June 1,2023Thursday,June 1,20231313、知人者智，自知者明。、知人者智，自知者明。、知人者智，自知者明。、知人者智，自知者明。胜胜人者有力，自人者有力，自人者有力，自人者有力，自胜胜者者者者强强。6 6月月月月-23-236 6月月月月-23-2308:12:4408:12:4408:12:4408:12:44June 1,2023June 1,20231414、意志、意志、意志、意志坚强坚强的人能把世界放在手中像泥的人能把世界放在手中像泥的人能把世界放在手中像泥的人能把世界放在手中像泥块块一一一一样样任意揉捏。任意揉捏。任意揉捏。任意揉捏。01 01 六月六月六月六月 2023 20238:12:44 8:12:44 上午上午上午上午08:12:4408:12:446 6月月月月-23-231515、最具挑、最具挑、最具挑、最具挑战战性的挑性的挑性的挑性的挑战战莫莫莫莫过过于提升自我。于提升自我。于提升自我。于提升自我。六月六月六月六月 23 238:12 8:12 上午上午上午上午6 6月月月月-23-2308:1208:12June 1,2023June 1,20231616、业业余生活要有意余生活要有意余生活要有意余生活要有意义义，不要越，不要越，不要越，不要越轨轨。2023/6/1 8:12:442023/6/1 8:12:4408:12:4408:12:4401 June 202301 June 20231717、一个人即使已登上、一个人即使已登上、一个人即使已登上、一个人即使已登上顶顶峰，也仍要自峰，也仍要自峰，也仍要自峰，也仍要自强强不息。不息。不息。不息。8:12:44 8:12:44 上午上午上午上午8:12 8:12 上午上午上午上午08:12:4408:12:446 6月月月月-23-23MOMODA POWERPOINTLorem ipsum dolor sit amet,consectetur adipiscing elit.Fusce id urna blandit,eleifend nulla ac,fringilla purus.Nulla iaculis tempor felis ut cursus.感感 谢谢 您您 的的 下下 载载 观观 看看专家告诉