DB43_T 2655-2023 电能表用元器件技术规范引线式铝电解电容器.docx

ICS 29.240.20CCS F 2043湖南省地方标准DB43/T 26552023电能表用元器件技术规范引线式铝电解电容器Technical specifications of components for electricity metersradial type aluminum electrolytic capacitor2023 - 08 - 22 发布2023 - 11 - 22 实施湖南省市场监督管理局发 布DB43/T 26552023目次前言························································································································ 1  范围 ····················································································································· 12  规范性引用文件 ······································································································13  术语和定义 ············································································································14  引线式铝电解电容器图样 ·························································································· 15  技术要求 ···············································································································25.1安装方法 ·········································································································25.2外形尺寸 ·········································································································25.3额定值和特性 ···································································································36  检验程序 ···············································································································96.1出厂检验 ·········································································································96.2全性能试验与抽样试验 ······················································································· 97  标志 ··················································································································· 147.1产品上标志 ···································································································· 147.2包装箱外壁标志 ······························································································ 148  包装、运输和储存 ································································································· 148.1包装 ············································································································· 148.2运输 ············································································································· 148.3储存 ············································································································· 14IDB43/T 26552023前言本文件按照 GB/T 1.12020标准化工作导则第 1 部分：标准化文件的结构和起草规则的规定起草。请注意本文件的某些内容可能涉及专利。本文件的发布机构不承担识别专利的责任。本文件由湖南省工业和信息化厅提出。本文件由湖南省仪器仪表标准化技术委员会（HUN/TC38）归口。本文件起草单位：湖南艾华集团股份有限公司、南通江海电容器股份有限公司、威胜集团有限公司、中南大学、湖南省电子信息产业研究院。本文件主要起草人：黄远彬、杨治安、徐振轩、丁继华、贾明、易新明、陶艳军、肖威、陈宗、苏智。本部分首次发布。IIIDB43/T 26552023电能表用元器件技术规范引线式铝电解电容器1  范围本文件规定了电能表用元器件技术规范引线式铝电解电容器的术语和定义、引线式铝电解电容器图样、技术要求、检验程序、标志、包装、运输和储存。本文件适用于电能表及用电信息采集系统用引线式铝电解电容器。2  规范性引用文件下列文件中的内容通过文中的规范性引用而构成本文件必不可少的条款。其中，注日期的引用文件，仅该日期对应的版本适用于本文件；不注日期的引用文件，其最新版本（包括所有的修改单）适用于本文件。GB/T 2423.282005电工电子产品环境试验第 2 部分：试验方法试验 T：锡焊GB/T 2423.32电工电子产品环境试验第 2 部分：试验方法试验 Ta：润湿称量法可焊性GB/T 2693电子设备用固定电容器第 1 部分：总规范GB/T 5993电子设备用固定电容器第 4 部分：分规范固体和非固体电解质铝电容器GB/T 17215.2112006交流电测量设备 通用要求、试验和试验条件第 11 部分：测量设备Q/GDW 11179.12014电能表用元器件技术规范第 1 部分：电解电容器DBXX /T 26542023电能表用元器件空白规范引线式铝电解电容器IEC 60068-2-47环境试验.第 2-47 部分：试验.振动、冲击及类似动态试验用试件的安装3术语和定义GB/T 2693 界定的以及下列术语和定义适用于本文件。3.1容量比capacitance ratio电解电容器-40 测得电容值与+20 测得电容值的变化率。4  引线式铝电解电容器图样引线式铝电解电容器为圆柱形、金属外壳，单向引出、带绝缘外套、有极性。本体直径 D8 mm的引线式铝电解电容器有压力释放装置。图样的识别见图 1。1类型尺寸D5.00±0.506.30±0.508.00±0.5010.00±0.5012.5±0.5016.00±0.5018.00±0.50F2.00±0.502.50±0.503.50±0.505.00±0.505.00±0.507.50±0.507.50±0.50d0.50±0.050.50±0.050.60±0.050.60±0.050.60±0.050.80±0.050.80±0.05L1112/16/2012/12.5/16/20/2520/25/30/3520/25/30/35/4020/25/30/35/40注1：L的测量偏差为±0.5 mm。注2：L的本体高度应小于L+2 mm。DB43/T 26552023单位为毫米注：d引出线直径；D本体直径；F脚距；L本体长度。图 1引线式铝电解电容器图样识别5  技术要求5.1安装方法5.1.1常规安装方法将电容器的引线直接插入安装。D16 mm 引线式电容器其引线不作固定用。5.1.2试验安装方法除非有关规范另有规定，样品应按 IEC 60068-2-47 的要求安装于试验设备上。5.2外形尺寸表 1外形尺寸单位为毫米2额定电压UR =6.3 VUR =10 VUR =16 VUR =25 VUR =35 VUR =50 VUR =63 V类别电压US =8 VUS =13 VUS =20 VUS =32 VUS =44 VUS =63 VUS =79 VCRF外形尺寸/（mm×mm）155×11225×116.3×11335×116.3×116.3×11475×115×116.3×116.3×118×12685×115×116.3×118×128×121005×116.3×116.3×118×128×1210×12.51505×116.3×116.3×118×128×1210×12.510×162205×116.3×118×128×128×1610×1610×253306.3×116.3×118×128×1610×1610×2512.5×254706.3×118×128×168×2010×2012.5×2012.5×306808×128×168×2010×2012.5×2012.5×3018×201 0008×168×2010×2012.5×2012.5×2516×2516×351 50010×2010×2512.5×2012.5×2512.5×3516×3518×402 20010×2512.5×2012.5×2512.5×3516×3018×353 30012.5×2012.5×2512.5×3516×3016×404 70012.5×3016×2516×3016×406 80016×2516×3016×4010 00016×3516×4018×40DB43/T 265520235.3额定值和特性额定值和特性包含以下内容：a） 标称电容量（CR）：见表 2；b） 标称电容量允许偏差：-20+20；c） 容量比变化率：20；d） 额定电压（UR）：见表 2；e） 类别电压（US）：见表 2；f） 类别温度范围：-40 +105 ；g） 漏电流：见表 3；h） 额定纹波电流：见表 4；i） 损耗角正切值(tan)：见表 4；j） 等效串联电阻：见表 4。表 2外形尺寸有关的电容量值与电压值3额定电压UR =100 VUR =160 VUR =200 VUR =250 VUR =350 VUR =400 VUR =450 V类别电压US =125 VUS =210 VUS =250 VUS =300 VUS =400 VUS =450 VUS =500 VCRF外形尺寸/（mm×mm）3.310×1210×124.78×128×1210×1210×166.85×118×1210×1210×1210×1210×1210×16106.3×118×1210×1610×1610×1610×1610×20156.3×1110×1610×1610×2010×2012.5×2012.5×20228×1210×1610×2010×2012.5×2012.5×2516×20338×1210×2010×2012.5×2016×2016×2018×204710×12.510×2012.5×2012.5×2516×2018×2018×256810×1612.5×2012.5×2016×2018×2018×2518×3010010×2512.5×2516×2016×2518×2518×3518×4015010×2516×2016×3018×2518×3518×4022012.5×3016×2518×2518×4033018×2018×3018×3547016×3568018×35URVCRµF额定纹波电流 mA105 ，100k Hz等效串联电阻20 ，100k Hz损耗角正切值20 ，120 Hz166 8001 8500.0410.3010 0002 0000.0390.3825471241.400.18681261.20.18额定电压VCRURC漏电流AUR1001 0000.01CRUR或3（取较大值）1 0000.006CRUR4UR1000.01CRUR10DB43/T 26552023表 2外形尺寸有关的电容量值与电压值（续）表 3漏电流表 4额定纹波电流、等效串联电阻、损耗角正切4URVCRµF额定纹波电流 mA105 ，100k Hz等效串联电阻20 ，100k Hz损耗角正切值20 ，120 Hz251001380.650.181501500.620.182202050.600.183302250.250.184703200.220.186803450.190.181 0005400.120.181 5006650.0710.182 2008600.0700.203 3001 1900.0480.224 7001 6000.0410.243533901.420.16471001.060.16681350.860.161001480.650.161501800.460.162202400.250.163303120.210.164703860.150.166805200.110.161 0008100.0900.161 5008800.0700.162 2001 1900.0600.183 3001 6000.0410.205022841.400.14331361.050.14471401.30.14681460.750.141001520.650.141502150.230.142202910.210.143303860.160.14DB43/T 26552023表 4额定纹波电流、等效串联电阻、损耗角正切（续）5URVCRµF额定纹波电流 mA105 ，100k Hz等效串联电阻20 ，100k Hz损耗角正切值20 ，120 Hz504704750.120.146806650.0630.141 0008800.0570.141 5001 4000.0440.142 2001 8000.0410.166315621.400.12221141.050.12331260.650.12471550.50.12681980.380.121002520.300.121503100.220.122204500.160.123306650.0710.124707900.0630.126809600.0680.121 0001 4000.0440.121 5001 8500.0390.121006.8621.400.1010851.080.1015900.650.10221460.460.10331980.320.10472520.230.10683300.210.101004500.160.101504800.0750.102207900.0630.103309600.0680.104701 4000.0450.106801 6000.0410.101606.81259.750.15DB43/T 26552023表 4额定纹波电流、等效串联电阻、损耗角正切（续）6URVCRµF额定纹波电流 mA105 ，100k Hz等效串联电阻20 ，100k Hz损耗角正切值20 ，120 Hz160101506.630.15152304.420.15222803.020.15333502.010.15474401.410.15687400.980.151008500.660.151501 0000.440.152201 5600.300.153301 8800.200.152006.82409.750.15101706.630.15152364.420.15222803.020.15333202.010.15475001.410.15686200.980.151008400.660.151501 1600.440.152201 4000.300.153301 8000.200.152504.711616.80.156.814411.80.15102007.800.15154165.800.15223363.620.15334202.410.15476001.700.15688001.100.151001 0200.800.151501 2000.530.152201 4400.360.15DB43/T 26552023表 4额定纹波电流、等效串联电阻、损耗角正切（续）7URVCRµF额定纹波电流 mA105 ，100k Hz等效串联电阻20 ，100k Hz损耗角正切值20 ，120 Hz3504.711016.80.206.816011.80.20102007.800.20154355.800.20223643.600.20334802.400.20475801.800.20687401.200.201009600.800.201501 2000.530.204003.311024.20.204.713016.80.206.815011.80.20102007.900.20152705.400.20223703.640.20335102.440.20476601.800.20688801.200.201001100.800.201501 4000.540.204503.318026.20.204.722018.60.206.815012.80.20102008.680.20152705.800.20223803.980.20335102.680.20477001.880.20688801.300.201001 1200.860.20注：检测温度偏差为±2 。DB43/T 26552023表 4额定纹波电流、等效串联电阻、损耗角正切（续）8序号条款号和试验项目D或ND技术要求检验方法ILAQL/17.1.2外观检查和尺寸检查ND6.1.47.1.2S-42.527.2.3漏电流试验ND6.2.47.2.31.037.2.1电容量试验ND6.2.17.2.147.2.4损耗角正切试验ND6.2.57.2.457.2.5等效串联电阻试验ND6.2.67.2.567.2.2容量比试验ND6.2.27.2.2S-32.577.2.6阻抗比试验ND6.2.77.2.6注1：IL检查水平。注2：AQL合格质量水平。注3：D=被坏性，ND=非破坏性。试验组条款号和试验项目全性能试验抽样试验抽样数允许不合格数不合格分类抽样数允许不合格数不合格分类07.2.1 电容量试验300A300A7.2.4 损耗角正切试验AA7.2.5 等效串联电阻试验AA备份样品数4-4-A7.1.2 外观检查和尺寸检查30A30B7.3.1 引出端强度试验AB7.4.2 耐焊接热试验ABDB43/T 265520236  检验程序6.1出厂检验按照 Q/GDW 11179.1-2014 第六章和第七章规定的条款号和试验项目、技术要求和检验方法，对每批产品进行出厂检验。抽样方案参照 GB/T 5993 第 3.5.3 条评定水平 E。表 5出厂检验抽样及试验方案6.2全性能试验与抽样试验6.2.1全性能试验与抽样试验抽样方案全性能试验与抽样试验抽样方案依据 Q/GDW 11179.1-2014 条款 8.2 规定，通常采用制造单位送样或抽样的方式获得被试样品，样品数量不低于 34 只。“0”组中所规定的样品数是所有各试验组所用的样品数。全部样品应经过“0”组试验，然后再分配到其他 AH 组，G 组试验后，样品再分配到 G1G3。“0”组试验中发现的不合格品不能再用于其他各组。抽样方案见表 6。表 6全性能试验与抽样试验抽样方案9试验组条款号和试验项目全性能试验抽样试验抽样数允许不合格数不合格分类抽样数允许不合格数不合格分类B7.2.2 容量比试验30A30A7.2.6 阻抗比试验AAC7.2.7绝缘外套的绝缘电阻试验20A20AD7.2.8浪涌电压耐受试验20A20AE7.2.9额定纹波电流试验40A40AF7.4.1可焊性试验20A20BG7.2.3漏电流试验120A120AG17.5.1高温贮存试验40A40AG27.5.4 温度冲击试验40A40A7.3.2 机械振动试验AAG37.5.2低温贮存试验40A40AH7.5.3高温高湿贮存试验60A60A组别条款号和试验项目D或ND试验条件抽样数和允许不合格品数性能要求0分组7.2.1电容量试验7.2.4损耗角正切试验7.2.5等效串联电阻试验ND频率：120 Hz频率：120 Hz频率：100k Hz见表6在规定的允许偏差内本规范表4的规定值本规范表4的规定值A分组0分组的部份样品7.1.2外观检查和尺寸检查7.3.1引出端强度试验ND拉力：持续时间：1min弯曲力：引线端直径 mm       弯曲 N0.4d0.5           2.50.5d0.8             5次数：2 次外观检查见表6外观无损坏，标识清晰符合本规范表 1 和表 2 的规定外观无损坏引线端直径 mm拉力 N0.4d0.50.5d0.8510DB43/T 26552023表 6全性能试验与抽样试验抽样方案（续）6.2.2试验方案全性能试验与抽样试验应符合表 7 的要求：包括抽样数、允许不合格数和其它要求。表 7全性能试验与抽样试验表10组别条款号和试验项目D或ND试验条件抽样数和允许不合格品数性能要求A分组7.4.2 耐焊接热试验最后测量按 GB/T 2423.282005 中 5.4的方法：焊槽温度：260 ±5 浸入时间：5 s外观检查电容量外观无任何机械损伤损坏|C/C|5（与 0 分组对应样品测量值相比）B分组0分组中的部份样品7.2.2 容量比试验ND按 Q/GDW 11179.12014 中7.2.2 的方法：阶段 1：+20 持续时间：1 h电容量（与阶段 2 频率相同）见表6做基准值7.2.6 阻抗比试验阶段 2：-40 持续时间：1 h频率：120 Hz电容量按 Q/GDW 11179.12014 7.2.6的方法：阶段 1：+20 持续时间：1 h阻抗（与阶段 2 频率相同）阶段 2：-40 持续时间：1 h频率：120 Hz阻抗阶段 2 相对于阶段 1|C/C|20做基准值与阶段 1 数值的比率C分组0分组中的部份样品7.2.7 绝缘外套的绝缘电阻试验最后测量ND按 GB/T 59932003 中 4.3.5的方法：施加电压：100 V±5 V保持时间：1 min绝缘电阻见表6100 M额定电压/V阻抗比UR6.36.3UR1616UR160160UR7547DB43/T 26552023表 7全性能试验与抽样试验表（续）11组别条款号和试验项目D或ND试验条件抽样数和允许不合格品数性能要求D分组0分组中的部份样品7.2.8 浪涌电压耐受试验D循环次数：1 000 次温度：+105 充电电压：UR315 V：1.15 URUR315 V：1.10 UR见表6最后测量充电时间：30 s放电时间：330 s外观检查漏电流电容量损耗角正切外观无损坏1.2 倍本规范表 3 规定值|C/C|10（与 0 分组对应样品测量值相比）1.5 倍本规范表 4 规定值E分组0分组中的部份样品初始测量7.2.9 额定纹波电流试验D电容量按 Q/GDW 11179.12014 7.5.4的方法：持续时间：1 000 h环境温度：+105 直流电压下叠加额定纹波电流恢复时间：至少 16 h外观检查漏电流电容量损耗角正切ESR见表6做基准值外观无可见损伤本规范表 2 规定值|C/C|202 倍本规范表 4 规定值3 倍本规范表 4 规定值F分组0分组中的部份样品7.4.1 可焊性试验D按 GB/T 2423.32 的方法：焊槽温度：235 ±3 浸入时间：5 s见表6润湿力应不低于理论润湿力的90G分组0分组样品中的部份样品7.2.3 漏电流试验ND保护电阻UR100 V：约为 100 UR100 V：约为 1 000 见表6符合本规范表 3 的规定值G1分组G分组中的部份样品7.5.1 高温贮存试验ND温度：+105 见表6最后测量持续时间：96 h恢复：至少 4 h外观检查漏电流电容量损耗角正切外观无损坏1.2 倍本规范表 3 规定值|C/C|10（与 0 分组对应样品测量值相比）1.5 倍本规范表 4 规定值DB43/T 26552023表 7全性能试验与抽样试验表（续）12组别条款号和试验项目D或ND试验条件抽样数和允许不合格品数性能要求G2分组G分组中的部份样品7.3.2 机械振动试验最后测量7.5.4 温度冲击试验最后测量D安装方法按本规范 5.1 条按 GB/T 17215.2112006中 5.2.2.3 的方法：频率范围：10 Hz150 Hz交越