(6.2.10)--高度传感器HF-500C汽车运用工程.pdf

HF SensorsHF-250C/HF-500C/HF-750COptical Laser Height Sensor with CORREVITSF Housing ProfileforNon-contact distance measurementUSER MANUALVOLUME ISensor HardwareUser ManualHF-250C/HF-500C/HF-750C Sensor 2009 CORRSYS-DATRON Sensorsysteme GmbH HFxC_m-072-073-078-p1-e-rev002 02/092Note:For a general description of the CeCalWin Pro Software refer to the separate user manual Volume II.For the specific software description for the HF-250C/HF-500C/HF-750C Sensor refer to the separate user manual Volume III.User ManualHF-250C/HF-500C/HF-750C Sensor 2009 CORRSYS-DATRON Sensorsysteme GmbH HFxC_m-072-073-078-p1-e-rev002 02/093VOLUME I-Sensor HardwareTable of ContentsGeneral Information .4Safety Instructions .51.Overview .62.Extent of Delivery.83.Technical Data.93.1Specifications.93.2Pin Assignments .103.3Sensor Settings .113.3.1Number of Averaged Values .113.3.2 Buffer Time .114.Set-up and Connection .124.1Mounting Options.124.2Sensor Mounting Jig .134.3Mounting Instructions .144.3.1Installation with Magnetic Plate Holder .144.3.2Installation with Suction Holder.174.4Connecting the Sensor.214.3Sensor Configuration .215.Trouble Shooting.22User ManualHF-250C/HF-500C/HF-750C Sensor 2009 CORRSYS-DATRON Sensorsysteme GmbH HFxC_m-072-073-078-p1-e-rev002 02/094General InformationLegal NoticeInformation furnished is believed to be accurate and reliable.However,CORRSYS-DATRON assumesno responsibility for the consequences of use of such information nor for any infringement of patentsor other rights of third parties which may result from its use.No license is granted by implication or oth-erwise under any patent or patent rights of CORRSYS-DATRON.Specifications mentioned in this pub-lication are subject to change without notice and do not represent a commitment on the part ofCORRSYS-DATRON.This publication supersedes and replaces all information previously supplied.All brand names are trademarks of their respective holders.Copyright NoticeCopyright 2009,CORRSYS-DATRONRevisionHFxC_m-072-073-078-p1-e-rev002 02/09ContactInternational Headquarters:CORRSYS-DATRON Sensorsysteme GmbHCharlotte-Bamberg-Str.1235578 Wetzlar/GermanyPhone+49(6441)9282-0Hotline+49(6441)9282-82Fax+49(6441)9282-17E-mail salescorrsys-URLwww.corrsys-North American Headquarters:CORRSYS-DATRON Sensorsystems,Inc.40000 Grand River,Suite 503Novi,MI 48375/USAPhone+1(248)615-2035Toll-free+1(800)832-0732Fax+1(248)615-2184E-mail USA-salescorrsys-URLwww.corrsys-China Headquarters:CORRSYS-DATRON Sensorsysteme GmbH,China OfficeRoom 610,JinTianDi International Mansion,No.998 RenMin Road,Shanghai(200021),P.R.ChinaTel.:+86-21-63114144Fax:+86-21-63114154E-mail:Xiaoying.Licorrsys-URL:www.corrsys-User ManualHF-250C/HF-500C/HF-750C Sensor 2009 CORRSYS-DATRON Sensorsysteme GmbH HFxC_m-072-073-078-p1-e-rev002 02/095Safety InstructionsPlease read carefully before operating the equipment.CORRSYS-DATRON is not responsible for damage that may occur when this system is used inany way other than that for which it is intended.To assure safe and proper operation,all supplied equipment,components and/or accessories must becarefully transported and stored,as well as professionally installed and operated.Careful maintenanceand usage in full accordance with operating instructions is imperative.CORRSYS-DATRON equipment should be installed and operated only by qualified persons who arefamiliar with devices of this type.Local regulations may not permit the operation of motor vehicles on public highways while theequipment is mounted on the exterior of the vehicle.Use the equipment only for intended applications.Improper application is not advised.Do not modify or change the equipment or its accessories in any way.Improper use or mounting of the equipment may affect the safety of the vehicle and/or occupants.The equipment must not be mounted and/or operated in any way that may compromise vehicle or and/or occupant safety.Equipment must be mounted firmly and securely.Use only original equipment,components and/or accessories included in the scope of delivery.Do not mount equipment,components and/or accessories near heat sources(e.g.exhaust).Do not use defective or damaged equipment,components and/or accessories.Always note correct pin assignments and operating voltages when connecting equipment topower supplies,data acquisition/evaluation systems,and/or any other applicable system orcomponent.Equipment may be damaged if not properly connected and/or operated.For additional information,please call the CORRSYS-DATRON Hotline:+49(6441)9282-82or email:hotlinecorrsys-.Caution:Laser radiation is emitted from this aperture!Do not stare into beam!Laser class 3R according to DIN EN 60825-1:2001-11Laser Power:1x6-pin Lemo,#K070-182-20-17.(1)14992Signal cable,1m 8-pin.Binder with cable-1xBNC 2x Banana,#K070-381-10-18.(1)14991RS-232 Output cable,1m 8-pin Binder with cable-1xSub-D 2x Banana,#K070-382-10-19.(1)15622CAN Output cable,1m 8-pin Binder with cable-1xSub-D 2x Banana,#K072-382-10-110.(1)11343Software CeCalWin Pro11.(1)13539TurboLab Dynamics Pro 12.(2)14516Screw DIN912 M5x30 A213.(2)15576Disc DIN125 di=5,3mm Polyamid 14.(1)15887Screw Driver Torx 15.(1)14283Allen wrench 4mm16.(1)14643Mini folding rule Corrsys Datron17.(1)13971USB-Adapter(without picture)Standard delivery HF-500C Sensor,Art.no.153801.(1)15564Sensor head HF-500C/2.-17.as described above for the HF-250C SensorStandard delivery HF-750C Sensor,Art.no.159141.(1)15913Sensor head HF-750C/2.-17.as described above for the HF-250C Sensor1243567891011+1213+141615User ManualHF-250C/HF-500C/HF-750C Sensor 2009 CORRSYS-DATRON Sensorsysteme GmbH HFxC_m-072-073-078-p1-e-rev002 02/0993.Technical Data3.1SpecificationsTechnical SpecificationsHF-250CHF-500CHF-750CMeasuring range:100.350 mm125.625 mm150.900 mmResolution:0.1 mm0.2 mm0.3 mmLinearity:0.2%0.2%0.3%For all HF Senors:Sampling rate*:1.8 kHzLight source:LaserLaser Power:5 mWLaser Class:3R(IEC 60825-1)Wave length:660 nm(red)Approx.spot size:1 mm x 2 mmOutputsAnalog,RS232,CAN busSystem SpecificationsOutput voltage0.10 VPower supply:9 18 V;(125 mA 12 V DC)Temperature range:Operating:-5 60CStorage:-10 70CSystem protection of the sensor:IP 67Weight:155 g(without cable)Dimensions of the sensor(l x w x h):100 mm x 20 mm x 40 mm(without spray guard)Case:aluminum,anodized*Sampling rates up to 8kHz are possible on surfaces with high reflectionThe HF-xxxC Sensors are compatible with the standard CORRSYS-DATRON mounting system.CAUTION-LASER RADIATIONDo not stare into beam!Laser Class 3R according to DIN EN 60825-1:2001-11Laser Power 5 mWWave Length660 nmUser ManualHF-250C/HF-500C/HF-750C Sensor 2009 CORRSYS-DATRON Sensorsysteme GmbH HFxC_m-072-073-078-p1-e-rev002 02/09103.2Pin AssignmentsSensor Connector,9 pin MIL ConnectorSignal Cable,1m 8 pin Binder with cable?1 x 6 pin LemoSignal Cable,1m 8 pin Binder with cable?1 x BNC&2 x 4 mm bunch pin plugAnalog/Digital-#K070-182-10-5Pin 1:TXTPin 2:RXDPin 3:CAN+Pin 4:CAN-Pin 5:ShieldPin 6:GNDPin 7:SignalPin 8:9.18 VPin 9:0 V#K070-182-20-1Pin 1:n.c.Pin 2:12 VPin 3:GNDPin 4:n.c.Pin 5:SignalPin 6:0 V#K070-381-10-1BNC Sig:SignalBNC Shield:GNDbunch plug black0Vbunch plug red12VUser ManualHF-250C/HF-500C/HF-750C Sensor 2009 CORRSYS-DATRON Sensorsysteme GmbH HFxC_m-072-073-078-p1-e-rev002 02/09113.3 Sensor SettingsThe following parameters can be set with the help of CeCalWin Pro.3.3.1 Average TimeDue to the high sampling rate and the small measuring spot,the sensor signal may be quite rough onuneven surfaces but it is possible to smoothen the Signal by using a moving average filter.Source data are stored in a circular buffer,and new mean value is calculated each time the new resultarrives;therefore,the output may regarded as a moving average.Please note that signal detail and dynamics will decrease as the signal becomes increasingly smooth.This parameter specifies the number of source results to be averaged for deriving the output value!3.3.2 Buffer TimeIf the sensor is out of range or the laser spot is shaded,the sensor output will show a zero value.Toprevent these erroneous measurements a buffer time can be set.If the sensor cannot aqcuire a valid measurement value,the sensor will put out the last valid value forthis time maximum.As soon as a new valid value is acquired,the sensor will put this out.RS-232 Output Cable,1m 8 pin Binder with cable?1 x 9 pin DSub female&2 x 4 mm bunch pin plug#K070-382-10-1Pin 1:10k with Pin 7Pin 2:TxDPin 3:RxDPin 4:n.c.Pin 5:GNDPin 6:n.c.Pin 7:10k with Pin 1Pin 8:n.c.Pin 9:n.c.CAN Output Cable,1m 8 pin Binder with cable?1 x 9 pin DSub female&2 x 4 mm bunch pin plug#K070-382-10-1Pin 1:n.c.Pin 2:CAN-Pin 3:n.c.Pin 4:n.c.Pin 5:n.c.Pin 6:n.c.Pin 7:CAN+Pin 8:n.c.Pin 9:n.c.bunch plug black 0 Vbunch plug red 12 Vbunch plug black 0 Vbunch plug red 12 V543219876543219876User ManualHF-250C/HF-500C/HF-750C Sensor 2009 CORRSYS-DATRON Sensorsysteme GmbH HFxC_m-072-073-078-p1-e-rev002 02/09124.Set-up and Connection4.1 Mounting OptionsNotice:In wet or snowy conditions,do not mount sensors directly behind the rearwheels.This will help to prevent measurement anomalies that can becaused by spray and/or blowing snow.i*The mounting distance from the lowersurface of the sensor body(withoutsprayguard)to the road surface shouldbe:100.350 mm for the HF-250C Sensor125.625 mm for the HF-500C Sensor150.900 mm for the HF-750C SensorRoad surface100.350 mm125.625 mm150.900 mm 100.350 mm125.625 mm150.900 mm transversal mountinglongitudinal mountingsensor bodyHF-250C:100.350 mmHF-500C:125.625 mmHF-750C:150.900 mmHFHFHFHFHFHFHFHFHFHFHFDCA-Systemwith two HFxC-SensorsDCA-Systemwith two HFxC-SensorsHF*User ManualHF-250C/HF-500C/HF-750C Sensor 2009 CORRSYS-DATRON Sensorsysteme GmbH HFxC_m-072-073-078-p1-e-rev002 02/09134.2 Sensor Mounting JigReverse polarity protectionThe electronic unit is equipped with reverse polarity protection.In the event that polarity is inverted,the unit will not be damaged.Immediatelydisconnect power from the unit and correct the power supply connection.User ManualHF-250C/HF-500C/HF-750C Sensor 2009 CORRSYS-DATRON Sensorsysteme GmbH HFxC_m-072-073-078-p1-e-rev002 02/09144.3 Mounting Instructions4.3.1 Installation with Magnetic Plate Holder CORRSYS-DATRON 4-Point Magnetic Plate Holder HF-250C/HF-500C/HF-750Art.no.1569414352211=Magnet2=Magnet Release Device3=Sensor Mounting Plate4=Level Indicator5=Locking LeverMagnetic Plate HolderYou can install the magnetic plate holder either horizontalor vertical.horizontal mountingvertical mountingFig.11.Take the CORRSYS-DATRON magnetic plate holder HF-xxxCand place it parallel to the vehicle body(e.g.at the rear passen-ger door),as shown in Fig.1.The magnetic plates will automat-ically hold fast to the(metal)vehicle door/body panel.User ManualHF-250C/HF-500C/HF-750C Sensor 2009 CORRSYS-DATRON Sensorsysteme GmbH HFxC_m-072-073-078-p1-e-rev002 02/09152.Measure the sensor mounting height to be sure that sensor iswithin the specified vertical operating range(see page 9).Thisdistance is measured from the bottom of the sensor body(i.e.the lower edge of the mounting plate)to the road or tracksurface.If the sensor is not within the operating range,loosenthe black levers at the magnetic holder and reposition themounting unit so that the height is correct.3.Insert the sensor mounting screws(included in the scope ofdelivery)through the mounting holes in the sensor,then into theholes of the mounting plate and tighten the screws with an allenwrench(size 4 mm).It is definitely recommended to use thePolyamid washers(also included in the scope of delivery).Fig.2Fig.3Fig.3a4.Adjust the sensor mounting plate so that it is perpendicular tothe ground.The top of the sensor mounting plate is fitted withliquid level indicator for this purpose(Fig.4a).Fig.4Fig.4aliquid level indicatorUser ManualHF-250C/HF-500C/HF-750C Sensor 2009 CORRSYS-DATRON Sensorsysteme GmbH HFxC_m-072-073-078-p1-e-rev002 02/09165.Connect the signal cable to the sensor and route the cable intothe interior of the vehicle to the sensor electronics device andconnect it there too.Now,Your HF-xxxC Sensor is ready foruse.6.In most cases it will not be necessary to use a safety line as themagnets hold automatically fast to the(metal)vehicle body.If you think it is indicated to use a safety line,you may mount itas shown in Fig.6.Pay atten-tion thatthe metalclamp ofthe safety line cannotcome into contactwith the painted surface of the vehiclebody!Fig.5Fig.6Fig.6a:Wind the safetyline around the connectionmagnet holder/sensormounting plateFig.6b:Mount the metal clampFig.6c:Adjust the lenght ofthe safety lineFig.6d:Secure the safety line(at the window in this case)User ManualHF-250C/HF-500C/HF-750C Sensor 2009 CORRSYS-DATRON Sensorsysteme GmbH HFxC_m-072-073-078-p1-e-rev002 02/091725ABCDE113424.3.2 Installation with Suction Holder Suction Holder UnitCORRSYS-DATRON 3-Point Suction Holder Art.no.15408A=Suction PadB=Pumping PistonC=Stabilizer Rod 1D=Stabilizer Rod 2E=Locking Levers1=Suction Pads2=Pumping Pistons3=Sensor Mounting Plate4=Level Indicator5=Locking LeverStabilizing Element ofthe Suction Holder UnitATTENTION:To assure proper function of the suction holders,the mounting area must be free of grease,oil,dust and other contaminants.For this reason it its necessary to clean the painted surface inthe mounting area before attaching the suction holders.Do not use cleaning products thatleave residue of any kind on the surface.Always inspect the Suction Mounting Unit before use.Special attention should be paid to thecondition of the rubber suction pads,which must be absolutely intact.Replace damaged padsimmediately.1.Assemble the suction holder unit and the stabilizing element(Fig.1)and remove the protection caps of the suction holderpads(Fig.1a).Fig.1Fig.1aUser ManualHF-250C/HF-500C/HF-750C Sensor 2009 CORRSYS-DATRON Sensorsysteme GmbH HFxC_m-072-073-078-p1-e-rev002 02/09182.Place the suction holder unit at the vehicle body so that it will be within the required measuring range(see page 9,Specifications).You can mount the suction holder device either horizontal or vertical.Fig.23.When the suction holder unit is correctly positioned,press thesuction holders-one after the other-firmly against the vehiclebody to flatten the rubber pads against the body surface.Then,push the two pumping pistons repeatedly until the red warningring is not visible any more(Fig.3a).ATTENTION:Please monitor the pumping pistons during use tobe sure that the suction pads adhere firmly!If the red warning ring is going to become visible(Fig.3b),the suction pads are going to loosen.In this case pleaseinterrupt use and push the pistons until the red ring isinvisible again.A completely visible red warning ring(Fig.3c)means thatthe vacuum is lost and the suction pads do not adhereany more.Interrupt use immediately and remount thesuctin holder unit.It is strongly recommended to use a safety line to securethe suction holder unit during the applicationlProceed similarly with the mounting of the stabilizing elements suction holder(