控制柜设计规范.doc

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1、. .控制柜(箱)设计规X目录1、控制柜内部一次回路导线的选用见一次回路图：a、直接起动 图例1 导线电机功率(KW)L31、L32、L33L41、L42、L43L51、L52、L53L61、L62、L63备注42.5mm22.5mm22.5mm22.5mm25.5、7.54mm24mm24mm24mm2116mm26mm26mm26mm21510mm210mm210mm210mm218.5、2216mm216mm216mm216mm230、3725mm225mm225mm225mm2b、星三角起动 图例2 导线电机功率(kw)L71、L72、L73L81、L82、L83、L91、L92、L9

2、3L111、L112、L113L121、L122、L123L131、L132、L133L141、L142、L143L151、L152、L153备注1510mm24mm22.5mm218.516mm26mm22.5mm22216mm26mm24mm23025mm210mm24mm23725mm216mm26mm24535mm216mm210mm25550mm225mm210mm27570mm235mm216mm290-11095mm250mm225mm2132120mm275mm235mm2c、星三角起动 图例3 导线电机功率(kw)L181,L182,L183L191,L192,L193L21

3、1,L212,L213L221,L222,L223L231,L232,L233L241,L242,L243L251,L252,L253L261L262L263备注1510mm24mm22.5mm218.516mm26mm22.5mm22216mm26mm24mm23025mm210mm24mm23725mm216mm26mm24535mm216mm210mm25550mm225mm210mm27570mm235mm216mm290-11095mm250mm225mm2132120mm275mm235mm2d、自耦起动 图例4导线电机功率(KW)L291、L292、L293L311、L312、L

4、313L321、L322、L323L331、L332、L333L341、L342、L343L351、L352、L353L361、L362、L363L371、L372、L373L381、L382、L383备注1510mm210mm22.5mm218.516mm216mm22.5mm22216mm216mm22.5mm23025mm225mm24mm23725mm225mm24mm24535mm235mm24mm25550mm250mm26mm27570mm270mm210mm29095mm295mm210mm211095mm295mm216mm2132120mm2120mm225mm216020

5、02202502803152、控制柜一次回路导线截面的选用见一次回路图：导线截面(mm)0.751.01.52.54.06.010162535507095120平安电流(A)35121520304055751001301502002403、控制柜一次回路TMY铜排截面的选用见一次回路图：导线选用规格表 (要求从90315KW一次母线用铜排)铜排尺寸宽度厚度(mm)铜排最大允许电流(A)一片二片三片1531702032232533003033553044204045504056155057555068406059006069901530197060811601900246060101300225

6、0290080613001860239080814902300297080101670273035101006159021702790100818302690346010010203031804090128821102990382012810230036004580a、星三角起动 图例2导线电机功率(KW)L71,L72,L73L81,L82,L83L91, L92 ,L93L111,L112,L113L121,L122,L123L131,L132,L133L141,L142,L143L151L152L153备注30;37;45.15x315x315x355;7520x315x315x3902

7、5x320x315x3110;13230x320x315x316030x420x315x320030x425x315x3220;25040x420x420x3280;31540x530x420x3b、星三角起动 图例3导线电机功率(kw)L181,L182,L183L191,L192,L193L211,L212,L213L221,L222,L223L231,L232,L233L241,L242,L243L251,L252,L253L261L262L263备注30.37.4515x315x315x355.7520x315x315x39025x320x315x311030x320x315x3132

8、.16030x320x315x320030x425x315x3220.25040x420x420x3280.31540x530x420x35.2控制柜中总空开的选用：表2控制柜类型电机功率一用两用三用四用0.75KWDZ47-6A (5SX2306)DZ47-6A (5SX2306)DZ47-10A(5SX2310)DZ47-16A(5SX2316)1.1KWDZ47-6A (5SX2306)DZ47-10A(5SX2310)DZ47-16A(5SX2316)DZ47-20A(5SX2320)1.5KWDZ47-6A (5SX2306)DZ47-16A(5SX2316)DZ47-20A(5SX

9、2320)DZ47-25A(5SX2325)2.2KWDZ47-10A (5SX2310)DZ47-20A(5SX2320)DZ47-25A(5SX2325)DZ47-32A(5SX2332)3KWDZ47-16A (5SX2316)DZ47-25A(5SX2325)DZ47-32A(5SX2332)DZ47-40A(5SX2340)4KWDZ47-20A (5SX2320)DZ47-32A(5SX2332)DZ47-40A(5SX2340)DZ20Y-100 50A5.5KWDZ47-25A (5SX2325)DZ47-40A(5SX2340)DZ20Y-100 50ADZ20Y-100 6

10、3A7.5KWDZ47-32A (5SX2332)DZ47-50A(5SX2340)DZ20Y-100 63ADZ20Y-100 80A11KWDZ47-40A (5SX2340)DZ20Y-100 63ADZ20Y-100 100ADZ20Y-200 125A15KWDZ47-50A(5SX2340)DZ20Y-100 80ADZ20Y-200 125ADZ20Y-200 160A18.5KWDZ20Y-100 50ADZ20Y-100 100ADZ20Y-200 160ADZ20Y-200 180A22KWDZ20Y-100 63ADZ20Y-200 125ADZ20Y-200 180AD

11、Z20Y-400 250A30KWDZ20Y-100 80ADZ20Y-200 160ADZ20Y-400 250ADZ20Y-400 315A37KWDZ20Y-100 100ADZ20Y-200 225ADZ20Y-400 315ADZ20Y-400 400A45KWDZ20Y-200 125ADZ20Y-400 250ADZ20Y-400 350ADZ20Y-600 630A55KWDZ20Y-200 160ADZ20Y-400 315ADZ20Y-400 400A75KWDZ20Y-200 225ADZ20Y-400 400ADZ20Y-600 630A90KWDZ20Y-400 25

12、0ADZ20Y-600 630A110KWDZ20Y-400 315ADZ20Y-600 630A132KWDZ20Y-400 350A160KWDZ20Y-400 400A185KWDZ20Y-600 630A200KW220KW6.电流互感器与电流表的选用 控制柜类型电机功率(KW)一用二用三用四用五用六用备注0.751.0直通表20A直通表20A直通表20A直通表20A直通表20A直通表20A1.11.5直通表20A直通表20A直通表20A30/5A30/5A30/5A2.2直通表20A直通表20A30/5A50/5A50/5A50/5A3.0直通表20A30/5A50/5A50/5A7

13、5/5A75/5A4.0直通表20A30/5A50/5A75/5A75/5A75/5A5.530/5A50/5A75/5A75/5A100/5A100/5A7.550/5A75/5A75/5A100/5A150/5A150/5A1150/5A75/5A100/5A150/5A150/5A200/5A1575/5A100/5A150/5A200/5A200/5A250/5A18.575/5A100/5A150/5A200/5A250/5A250/5A2275/5A150/5A200/5A250/5A250/5A300/5A30150/5A200/5A250/5A300/5A400/5A400/5

14、A37150/5A250/5A300/5A400/5A45200/5A300/5A400/5A400/5A55250/5A400/5A500/5A600/5A75300/5A500/5A600/5A800/5A90400/5A500/5A800/5A110500/5A800/5A800/5A注：一用一备或一用二备的控制柜电流互感器的使用参照表中一用控制柜的使用标准。二用一备或二用二备的控制柜电流互感器的使用参照表中二用控制柜的使用标准。三用一备或三用二备的控制柜电流互感器的使用参照表中三用控制柜的使用标准。四用一备或四用二备的控制柜电流互感器的使用参照表中四用控制柜的使用标准。五用一备或五用二

15、备的控制柜电流互感器的使用参照表中五用控制柜的使用标准。如果控制柜中有主泵也有辅泵(或者小泵),并且大小泵有同时工作的情况,但辅泵的功率没有大泵的三分之一大,在选互感器时可不计小泵。如辅泵的功率大于或等于大功率的三分之一，在选互感器时可将小泵计成大泵选择互感器。如大小泵没有同时工作的情况，在选择互感器时可不计小泵。如是两个小泵，并且两个小泵都有同时起动的可能，可将两个小泵的功率相加与大泵比拟后再选互感器。双电源控制柜可把电流折算成功率，然后再按功率选互感器。7.交流接触器和热继电器的选用 a1.直接起动或软起动方式 (第1表 共2表 用西门子和天正)图例1电机功率(KW)电机电流(A)接触器热

16、继电器西门子天正1KM1KH0.3713TB40 (9A)CJX1-9 (9A)3UA59(0.631)0.551.53TB40 (9A)CJX1-9 (9A)3UA59(11.6)0.7523TB40 (9A)CJX1-9 (9A)3UA59(1.62.5)1.133TB40 (9A)CJX1-9 (9A)3UA59(23.2)1.543TB40 (9A)CJX1-9 (9A)3UA59(3.25)2.253TB40 (9A)CJX1-9 (9A)3UA59(46.3)373TB40 (9A)CJX1-9 (9A)3UA59(58)493TB40 (9A)CJX1-12 (12A)3UA59

17、(6.310)5.5123TB41 (12A)CJX1-16 (16A)3UA59(1016)7.5163TB42 (16A)CJX1-22 (22A)3UA59(12.520)11233TB43 (22A)CJX1-32 (32A)3UA59(2032)15313TB44 (32A)CJX1-45 (45A)3UA59(2540)18.5373TF45 (38A)CJX1-45 (45A)3UA59(3245)22433TF46 (45A)CJX1-63 (63A)3UA59(4057)30583TF47 (63A)CJX1-75 (75A)3UA62(5580)37713TF48 (75A

18、)CJX1-85 (85A)3UA62(6390)45853TF49 (85A)CJX1-110 (110A)3UA62(80110)551033TF50 (110A)CJX1-140 (140A)3UA62(110135)751403TF51 (140A)CJ20-160 (160A)3UA62(135160)901673TF52 (170A)CJ20-250 (250A)3UA66(125200)1102013TF53 (205A)CJ20-250 (250A)3UA66(160250)1322413TF54 (250A)CJ20-400 (400A)3UA66(200320)160290

19、3TF55 (300A)CJ20-400 (400A)3UA66(250400)2003613TF56 (400A)CJ20-630 (630A)3UA66(250400)西门子3UA66(320500)天正a2.直接起动或软起动方式(第2表 共2表 用施耐特和天正)图例1电机功率(KW)电流(A)接触器热继电器施耐德正泰施耐德正泰1KM1KH0.371LC1-D0910 (9A)B9-30-22(9A)LR2-D1305 (0.631)JRS2-63(0.631)0.551.5LC1-D0910 (9A)B9-30-22(9A)LR2-D1306 (11.6)JRS2-63 (11.6)0.

20、752LC1-D0910 (9A)B9-30-22(9A)LR2-D1307 (1.62.5)JRS2-63 (1.62.5)1.13LC1-D0910 (9A)B9-30-22(9A)LR2-D1308 (2.54)JRS2-63 (23.2)1.54LC1-D0910 (9A)B9-30-22(9A)LR2-D1310 (46)JRS2-63 (3.25)2.25LC1-D0910 (9A)B9-30-22(9A)LR2-D1310 (46)JRS2-63 (46.3)37LC1-D0910 (9A)B9-30-22(9A)LR2-D1312(5.58)JRS2-63 (58)49LC1-

21、D0910 (9A)B12-30-22(12A)LR2-D1314 (710)JRS2-63 (6.310)5.512LC1-D1810 (18A)B16-30-22 (16A)LR2-D1321 (1218)JRS2-63 (1016)7.516LC1-D1810 (18A)B25-30-22 (25A)LR2-D1321 (1218)JRS2-63 (12.520)1123LC1-D2510 (25A)B30-30-22 (30A)LR2-D2353 (2332)JRS2-63 (2032)1531LC1-D3210 (32A)B37-30-22 (37A)LR2-D2355 (3040)

22、JRS2-63 (2540)18.537LC1-D5011 (50A)B45-30-22 (45A)LR2-D3357 (3750)JRS2-63 (3245)2243LC1-D5011 (50A)B65-30-22 (65A)LR2-D3357 (3750)JRS2-63 (4057)3058LC1-D6511 (65A)B85-30-22 (85A)LR2-D3361 (5570)JRS2-63 (5580)3771LC1-D8011 (80A)B85-30-22 (85A)LR2-D3363 (6380)JRS2-63 (6390)4585LC1-D9511 (95A)B105-30-2

23、2 (105A)LR2-D3365 (80104)JRS2-180 (80110)55103LC1-D11500 (115A)B170-30-22 (170A)LR2-D4367 (95120)JRS2-180 (90120)75140LC1-D15000 (150A)B170-30-22 (170A)LR9-F5371 (132220)JRS2-180 (135160)90167LC1-D17000 (170A)B250-30-22 (250A)LR9-F5371 (132220)JRS2-400 (125200)110201LC1-D205 (205A)B250-30-22 (250A)L

24、R9-F7375 (200330)JRS2-400 (160250)132241LC1-D245 (245A)B370-30-22 (370A)LR9-F7375 (200330)JRS2-400 (200320)160290LC1-D300 (300A)B370-30-22 (370A)LR9-F7375 (200330)JRS2-400 (250400)200361LC1-D410 (410A)B460-30-22 (460A)LR9-F7379 (300500)JRS2-630 (320500)注： 施耐德电器：0.3755KW热继能与接触器组合安装，不需配热继底座；0 75200KW热

25、继可独立安装,不需配热继底座。某些接触器为了能和相应的热继组合使用，放大了一档。正泰电器:热继可独立安装。b3.星三角起动 (第3表 共4表 用西门子和天正) 图例3电机功率(kw)电机电流(A)图例3接触器及热继电器型号接触器热继电器1KM2KM3KM1KH西门子天正西门子天正西门子天正11233TB43 (22A)CJX1-32(32A)3TB42 (16A)CJX1-22(22A)3TB41 (12A)CJX1-1616A3UA59(2032)15313TB44(32A)CJX1-45(45A)3TB43(22A)CJX1-32(32A)3TB42 (16A)CJX1-2222A3UA5

26、9(2540)18.5373TF45(38A)CJX1-45(45A)3TB44 (32A)CJX1-32(32A)3TB43 (22A)CJX1-2222A3UA59(3245)22433TF46(45A)CJX1-63(63A)3TF45(38A)CJX1-32(32A)3TB43 (22A)CJX1-3232A3UA59(4057)30583TF47(63A)CJX1-75(75A)3TF45(38A)CJX1-45(45A)3TB44 (32A)CJX1-3232A3UA62(5580)37713TF48(75A)CJX1-85(85A)3TF46(45A)CJX1-63(63A)3T

27、B44 (32A)CJX1-4545A3UA62(6390)45853TF49(85A)CJX1-110(110A)3TF47(63A)CJX1-75(75A)3TF45 (38A)CJX1-6363A3UA62(80110)551033TF50(110A)CJX1-140(140A)3TF48(75A)CJX1-85(85A)3TF46 (45A)CJX1-6363A3UA62(110135)751403TF51(140A)CJ20-160(160A)3TF50(110A)CJX1-140(140A)3TF47 (63A)CJX1-7575A3UA62(135160)901673TF52(1

28、70A)CJ20-250(250A)3TF50(110A)CJX1-140(140A)3TF48 (75A)CJX1-8585A3UA66(125200)1102013TF53(205A)CJ20-250(250A)3TF51(140A)CJ20-160(160A)3TF49 (85A)CJX1-110110A3UA66(160250)1322413TF54 (250A)CJ20-400(400A)3TF52 (170A)CJ20-160(160A)3TF50 (110A)CJX1-140 140A3UA66(200320)1602903TF55 (300A)CJ20-400(400A)3TF

29、53 (205A)CJ20-250(250A)3TF51 (140A)CJ20-160 160A3UA66(250400)2003613TF56(400A)CJ20-630(630A)3TF54 (250A)CJ20-250(250A)3TF52 (170A)CJ20-250 250A3UA66(250400)b4.星三角起动 (第4表共4表用施耐特和正泰) 图例3电机功率(KW)电机电流(A)图例3接触器及热继电器型号接触器热继电器1KM2KM3KM1KH施耐德正泰施耐德正泰施耐德正泰施耐德正泰1123LC1-D2510 (25A)B30-30-22 (30A)LC1-D1810 (18A)

30、B25-30-2225ALC1-D0910 (9A)B12-30-2212ALR2-D2353 (2332)JRS2-63 (2032)1531LC1-D3210 (32A)B37-30-22 (37A)LC1-D2510 (25A)B30-30-22 30ALC1-D1210 (12A)B16-30-2216ALR2-D2355 (3040)JRS2-63 (2540)18.537LC1-D5011 (50A)B45-30-22 (45A)LC1-D2510 (25A)B30-30-2230ALC1-D1810 (18A)B16-30-2216ALR2-D3357 (3750)JRS2-63

31、 (3245)2243LC1-D5011 (50A)B65-30-22 (65A)LC1-D3810 (38A)B45-30-22 45ALC1-D1810(18A)B25-30-22 25ALR2-D3357 (3750)JRS2-63 (4057)3058LC1-D6511 (65A)B85-30-22 (85A)LC1-D3810 (38A)B45-30-22 45ALC1-D2510 (25A)B25-30-22 25ALR2-D3361 (5570)JRS2-63 (5580)3771LC1-D8011 (80A)B85-30-22 (85A)LC1-D5011 (50A)B65-3

32、0-22 65ALC1-D3210 (32A)B37-30-22 37ALR2-D3363 (6380)JRS2-63 (6390)4585LC1-D9511 (95A)B105-30-22 (105A)LC1-D6511 (65A)B85-30-22 85ALC1-D3210 (32A)B45-30-22 45ALR2-D3365 (80104)JRS2-180 (80110)55103LC1-D11500 (115A)B170-30-22 (170A)LC1-D8011 (80A)B85-30-22 85ALC1-D3810 (38A)B45-30-22 45ALR2-D4367 (951

33、20)JRS2-180 (90120)75K140LC1-D15000 (150A) B170-30-22 (170A)LC1-D9511 (95A)B105-30-22 105ALC1-D6511 (65A)B65-30-22 65ALR9-F5371 (132220)JRS2-180 (135160)90167LC1-D17000 (170A)B250-30-22 (250A)LC1-D11500 (115A)B170-30-22 170ALC1-D6511 (65A)B85-30-22 85ALR9-F5371 (132220)JRS2-400 (125200)110201LC1-D20

34、5 (205A)B250-30-22 (250A)LC1-D15000 (150A)B170-30-22 170ALC1-D8011 (80A)B85-30-22 85ALR9-F7375 (200330)JRS2-400 (160250)132241LC1-D245 (245A)B370-30-22 (370A)LC1-D17000 (170A)B170-30-22 170ALC1-D9511 (95A)B105-30-22 105ALR9-F7375 (200330)JRS2-400 (200320)160290LC1-D300 (300A)B370-30-22 (370A)LC1-D20

35、5(205A)B250-30-22250ALC1-D11500(115A)B170-30-22170ALR9-F7375 (200330)JRS2-400 (250400)200361LC1-D410 (410A)B460-30-22 (460A)LC1-D245(245A)B250-30-22250ALC1-D15000 (150A)B170-30-22170ALR9-F7379 (300500)JRS2-630 (320500) c1.自耦减压起动 (第1表 共2表 用施耐特和正泰) 图例4电机功率(KW)电机电流(A)图例4接触器及热继电器型号接触器热继电器1KM2KM3KM1KH施耐德

36、正泰施耐德正泰施耐德正泰1123LC1-D2510 (25A)B30-30-22 (30A)LC1-D0910 (9A)B12-30-2212ALR2-D2353 (2332)JRS2-63 (2032)1531LC1-D3210 (32A)B37-30-22 (37A)LC1-D1210 (12A)B12-30-2212ALR2-D2355 (3040)JRS2-63 (2540)18.537LC1-D5011 (50A)B45-30-22 (45A)LC1-D1810 (18A)B18-30-2218ALR2-D3357 (3750)JRS2-63 (3245)2243LC1-D5011 (50A)B6