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1、精选优质文档-倾情为你奉上翻译:英文原文Definitions and Terminology of VibrationvibrationAll matter-solid, liquid and gaseous-is capable of vibration, e.g. vibration of gases occurs in tail ducts of jet engines causing troublesome noise and sometimes fatigue cracks in the metal. Vibration in liquids is almost always lo
2、ngitudinal and can cause large forces because of the low compressibility of liquids, e.g. popes conveying water can be subjected to high inertia forces (or “water hammer”) when a valve or tap is suddenly closed. Excitation forces caused, say by changes in flow of fluids or out-of-balance rotating or
3、 reciprocating parts, can often be reduced by attention to design and manufacturing details. Atypical machine has many moving parts, each of which is a potential source of vibration or shock-excitation. Designers face the problem of compromising between an acceptable amount of vibration and noise, a
4、nd costs involved in reducing excitation.The mechanical vibrations dealt with are either excited by steady harmonic forces ( i. e. obeying sine and cosine laws in cases of forced vibrations ) or, after an initial disturbance, by no external force apart from gravitational force called weight ( i. e.
5、in cases of natural or free vibrations). Harmonic vibrations are said to be “simple” if there is only one frequency as represented diagrammatically by a sine or cosine wave of displacement against time.Vibration of a body or material is periodic change in position or displacement from a static equil
6、ibrium position. Associated with vibration are the interrelated physical quantities of acceleration, velocity and displacement-e. g. an unbalanced force causes acceleration (a = F/m ) in a system which, by resisting, induces vibration as a response. We shall see that vibratory or oscillatory motion
7、may be classified broadly as (a) transient; (b) continuing or steady-state; and (c) random.Transient Vibrations die away and are usually associated with irregular disturbances, e. g. shock or impact forces, rolling loads over bridges, cars driven over pot holes-i. e. forces which do not repeat at re
8、gular intervals. Although transients are temporary components of vibrational motion, they can cause large amplitudes initially and consequent high stress but, in many cases, they are of short duration and can be ignored leaving only steady-state vibrations to be considered.Steady-State Vibrations ar
9、e often associated with the continuous operation of machinery and, although periodic, are not necessarily harmonic or sinusoidal. Since vibrations require energy to produce them, they reduce the efficiency of machines and mechanisms because of dissipation of energy, e. g. by friction and consequent
10、heat-transfer to surroundings, sound waves and noise, stress waves through frames and foundations, etc. Thus, steady-state vibrations always require a continuous energy input to maintain them.Random Vibration is the term used for vibration which is not periodic, i. e. has no made clear-several of wh
11、ich are probably known to science students already.Period, Cycle, Frequency and Amplitude A steady-state mechanical vibration is the motion of a system repeated after an interval of time known as the period. The motion completed in any one period of time is called a cycle. The number of cycles per u
12、nit of time is called the frequency. The maximum displacement of any part of the system from its static-equilibrium position is the amplitude of the vibration of that part-the total travel being twice the amplitude. Thus, “amplitude” is not synonymous with “displacement” but is the maximum value of
13、the displacement from the static-equilibrium position.Natural and Forced Vibration A natural vibration occurs without any external force except gravity, and normally arises when an elastic system is displaced from a position of stable equilibrium and released, i. e. natural vibration occurs under th
14、e action of restoring forces inherent in an elastic system, and natural frequency is a property of he system.A forced vibration takes place under the excitation of an external force (or externally applied oscillatory disturbance) which is usually a function of time, e. g. in unbalanced rotating part
15、s, imperfections in manufacture of gears and drives. The frequency of forced vibration is that of the exciting or impressed force, i. e. the forcing frequency is an arbitrary quantity independent of the natural frequency of the system.Resonance Resonance describes the condition of maximum amplitude.
16、 It occurs when the frequency of an impressed force coincides with, or is near to a natural frequency of the system. In this critical condition, dangerously large amplitudes and stresses may occur in mechanical systems but, electrically, radio and television receivers are designed to respond to reso
17、nant frequencies. The calculation or estimation of natural frequencies is, therefore, of great importance in all types of vibrating and oscillating systems. When resonance occurs in rotating shafts and spindles, the speed of rotation is known as the critical speed. Hence, the prediction and correcti
18、on or avoidance3 of a resonant condition in mechanisms is of vital importance since, in the absence of damping or other amplitude-limiting devices, resonance is the condition at which a system gives an infinite response to a finite excitation.Damping Damping is the dissipation of energy from a vibra
19、ting system, and thus prevents excessive response. It is observed that a natural vibration diminishes in amplitude with time and, hence, eventually ceases owing to some restraining or damping influence. Thus if a vibration is to be sustained, the energy dissipated by damping must be replaced from an
20、 external source.The dissipation is related in some way to the relative motion between the components or elements of the system, and is caused by frictional resistance of some sort, e.g. in structures, internal friction in material, and external friction caused by air or fluid resistance called “vis
21、cous” damping if the drag force is assumed proportional to the relative velocity between moving parts. One device assumed to give viscous damping is the “dashpot” which is a loosely fitting piston in a cylinder so that fluid can flow from one side of the piston to the other through the annular clear
22、ance space. A dashpot cannot store energy but can only dissipate it.Basic Machining Operations and Machine ToolsBasic Machining OperationsMachine tools have evolved from the early foot-powered lathes of the Egyptians and John Wilkinsons boring mill. They are designed to provide rigid support for bot
23、h the workpiece and the cutting tool and can precisely control their relative positions and the velocity of the tool with respect to the workpiece. Basically, in metal cutting, a sharpened wedge-shaped tool removes a rather narrow strip of metal from the surface of a ductile workpiece in the form of
24、 a severely deformed chip. The chip is a waste product that is comsiderably shorter than the workpiece from which it came but woth a corresponding increase in thickness of the uncut chip. The geometrical shape of the machine surface depedns on the shape of the tool and its path during the machinig o
25、peration.Most machining operations produce parts of differing geometry. If a rough cylindrical workpiece revolves about a central axis and the tool penetrates beneath its surface and travels parallel to the center of rotation, a surface of revolution is producedand the operation is called turning. I
26、f a hollow tube is machined on the inside in a similar manner, the operation is called boring. Producing an external conical surface of uniformly varying diameter is called taper turning. If the tool point travels in a path of varying radius,a contoured surface like that of a bowling pin a can be pr
27、oduced; or, if the piece is short enough and the support is sufficiently rigid, a contoured surface could be produced by feeding a shaped tool normal to the axis of rotation. Short tapered or cylindrical surfaces could also be contour formed.Flat or plane surfaces are frequently required. The can be
28、 generated by adial turning or facing, in which the tool point moves normal to the axis of rotation. In other cases, it is more convenient to hold the workpiece steady and reciprocate the tool across it in a series of straight-line cuts with a crosswise feed increment before each cutting stroke. Thi
29、s operation is called planing and is carried out on a shaper. For larger pieces it is easier to keep the tool stationary and draw the workpiece under it as in planing. The tool is fed at each reciprocation. Contoured surfaces can be produced by using shaped tools.Multiple-edged tools can also be use
30、d. Drilling uses a twin-edged fluted tool for holes with depths up to 5 10times the drill diameter. Whether the dril turns or the workpiece rotates, relative motion between the cutting edge and the workpiece is the important factor. In milling operations a rotary cutter with a number of cutting edge
31、s engages the workpiecem which moves slowly with respect to the cutter. Plane or contoured surfaces may be produced, depending on the geometry of the cutter and the type of feed. Horizontal or vertical axes of rotation ma be used, and the feed of the workpiece may be in any of the three coordinate d
32、irections.Basic Machine ToolsMachine tools are used to produce a part of a specified geometrical shape and precise size by removing metal from a ductile materila in the form of chips. The latter are a waste product and vary from long continuous ribbons of a ductile material such as steel, which are
33、undesirable from a disposal point of view, to easily handled well-broken chips resulting from cast iron. Machine tools perform five basic metal-removal processes: turning, planing, drilling, milling, and frinding. All other metal-removal processes are modifications of these five basic processes. For
34、 example, boring is internal turning;reaming,tapping, and counterboring modify drilled holes and are related to drilling; hobbing and gear cutting are fundamentally milling operations; hack sawong and broaching are a form of planing and honing; lapping, superfinishing, polishing, and buffing are ava
35、riants of grinding or abrasive removal operations. Therefore, there are only four types of basic machine tools, which use cutting tools of specific controllable feometry: 1.lathes, 2.planers, 3.drilling machines, and 4.milling machines. The frinding process forms chips, but the geometry of the baras
36、ive grain is uncontrollable.The amount and rate of material removed by the various machining processes may be large, as in heavy truning operations, or extremely small, as in lapping or superfinishing operations where only the high spots of a surface are removed.A machine tool performs three major f
37、unctions: 1.it rigidly supports the workpiece or its holder and the cutting tool; 2. it provedes relative motion between the workpiece and the cutting tools; 3. it provides a range of feeds and speeds usually ranging from 4 to 32 choices in each case.Speed and Feeds in MachiningSpeeds feeds, and dep
38、th of cut are the three major variables for economical machining. Other variables are the work and tool materials, coolant and geometry of the cutting tool. The rate of metal removal and power required for machining depend upon these variables.The depth of cut, feed, and cutting speed are machine se
39、ttings that must be established in any metal-cutting operation. They all affect the forces, the power, and the rate of metal removal. They can be defined by comparing them to the needle and record of a phonograph. The cutting speed is represented by the velocity of the record surface relative to the
40、 needle in the tone arm at any instant. Feed is represented by the advance the needle radially inward per revolution, or is the difference in position between two adjacent grooves.Turning on Lathe CentersThe basic operations performed on an engine lathe are illustrated in Fig. Those operations perfo
41、rmed on extemal surfaces with a single point cutting tool are called turning. Except for drilling, reaming, and tapping, the operations on intermal surfaces are also performed by a single point cutting tool.All machining operations, including turning and boring, can be classified as roughing, finish
42、ing, or semi-finishing. The objective of a roughing ooperation is to remove the bulk of the material sa repidly and as efficiently as possible, while leaving a small amount of material on the work-piece for the finishing operation. Finishing operations are performed to btain the final size, shape, a
43、nd surface finish on the workpiece. Sometimes a semi-finishing operation will precede the finishing operation to leave a small predetermined and uniform amount of stoxd on the work-piece to be removed by the finishing operation.Generally, longer workpieces are turned while supported on one or two la
44、the centers. Cone shaped holes, called center holes, which fit the lathe centers are drilled in the ends of the workpiece-usually along the axis of the cylindrical part. The end of the workpiece adjacent to the tailstock is always supported by a tailstock center, while the end near the headstock may
45、 be supported by a headstock cener or held in a chuck. The headstock end of the workpiece may be held in a four-jar chuck, or in a collet type chuck. This method holds the workpiece firmly and transfers the power to the workpiece smoothly; the additional support to the workpiece priovided by the chu
46、ck lessens the tendency for chatter to occur when cutting. Precise results can be obtained with this method if care is taken to hold the workpiece accurately in the chuck.Very precise results can be obtained by supporting the workpiece between two centers. A lathe dog is clamped to the workpiece; to
47、gether they are driven by a driver p;ate mounted on the spindle nose. One end of the workpiece is machined; then the workpiece can be turned around in the lathe to machine the other end. The center holes in the workpiece serve as precise locating surfaces as well as bearing surfaces to carry the wei
48、ght of the workpiece and to resist the xutting forces. After the workpiece has been removed from the lathe for any reason, the center holes will accurately align the workpiece back in the lathe or in another lathe,or in a cylindrical grinding machine. The workpiece must never be held at the headstoc
49、k end by both a chuck and a lathe center. While at first thought this seems like a quick method of aligning the workpiece in the chuck, this must not be done because it is not possible to press evenly with the jaws against the workpiece while it is also supported by the center. The alignment provided by the center will not be maintained and the pressure of the jaws may damage the center hole, the lathe center,and prehaps even the lathe spindle. Compensatng or floating jaw chucks used almost exclusiv
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