蓄电池使用维护保养手册(共24页).doc
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1、精选优质文档-倾情为你奉上湖北骆驼蓄电池股份有限公司Hubei Camel Storage Battery Co.,Ltd.蓄电池使用手册User Manual of Battery第一章 基本知识Chapter 1 Basic knowledge安全防护Safty Protection防护: 操作安装蓄电池需佩戴防护眼睛。Protection: To wear the protective goggles when operate on battery.防短路:避免金属工具和导线同时接触正负极,以防止短路。Preventing short circuit: avoid the metal t
2、ool and wire to touch the positive and negative plates together, or thatll be short circuit.防爆: 蓄电池在充电、搬运或震动过程中会产生易爆气体,并从排气孔中排出。环境中氢气浓度超过4%. 遇明火即会发生爆炸。故需保持环境通风,严禁明火。Explosion Prevention: Its easy to produce explosive gas and vent from the vent hole. If the denseity of hydrogen over 4%, it will be bu
3、rst when theres open flam. So need to keep the environment ventilative, and far away from the open flam.蓄电池在充电时严禁在未断开电源的情况下搬动或挪动电池;刚充电完毕的电池禁止附近有明火和撞击及摔置。When charge the battery,it cant be moved before power off; There cant be open flam and it cant be striked or fell over.防酸: 蓄电池内的液体为稀硫酸,需小心搬运,垂直放置,防
4、止硫酸溢出。如皮肤接触硫酸,需立即脱去受污染衣物,并立即用大量清水冲洗;如眼睛接触硫酸,需立即用干净的清水冲洗至少2分钟后立即就医;如意外吞食硫酸,立即饮用大量的清水和牛奶,必要时就医。Acid-proof: The liquid in battery is dilute sulphuric acid,so please be careful to move ,and keep upright to prevent acid overflow.If there is acid on skin,please use clean water to wash at least 2 minutes i
5、mmediately then go to the hospital; If eat the acid accidently, please drink a lot of water and milk, if necessary, go to see a doctor.两极断开及连接顺序 The order of connection and cutting the poles off 断开:先负后正cut off:first negative then positive 连接:先正后负 connection: first positive then negative 心法诀窍:任何情况下避免
6、负极单独连接蓄电池!Key: Never only connect the negative pole to the battery.蓄电池的运输 Delivery of battery 运输过程中避免过度颠簸、避免撞击 To prevent over shake and strike. 运输环境避免高温(不超过45)。 To prevent the environmental temperature too high (keep below 45 ) 蓄电池不可以倒置或斜置。 Never put the battery slantwise or invertedly. 搬运时蓄电池避免倾斜超
7、过40度角,以防止酸液从排气孔中流出 When transport the battery, the elevation angle cant be over 40, to prevent the acid flow from the air hole.蓄电池存储 Store of battery 叠放:蓄电池叠放层次不超过6层,层与层之间要求增加软质绝缘隔离板,严禁挤压,以防蓄电池外壳变形破裂。Stack: The height of stack layer cant be over 6, request to add the soft insulate division board bet
8、ween layer and layer. 环境:高温(45)会导致蓄电池自放电和电解液中散发加快。避免在高温环境中存放蓄电池,并保持通风。Environment:high temperature(45)can cause the battery self-discharge and distribute fast.Never store the battery in high temperature and keep ventilation.库存:对蓄电池的库存管理,需坚持先进先出的原则。以防止蓄电池因存储时间过长而失效,产生不必要的损失。material held in reseve:to
9、 manage the battery which is held in reseve, it must keep an principle: first-in, first out(FIFO), so,to prevent store too long to make some unnecessary loss.补充电:请定期检测蓄电池,如电压小于12.4V或电眼变黑,必须进行一次完全补充电。Supplementary charge: please check the battery in time, if the voltage is below 12.4V or the electric
10、 eye turns to be black, it mist be full recharged.故障名称的解释 Explanation of error 硫化:电池6个单格中正极板表面呈黄色或黄白色(正常为棕褐色),板栅酥脆,解剖电池见正负极板活性物质坚硬结实,一折就断,电压明显低于标准,且不能检出其它故障。Sufulration:the colour of positive plates in battery is yellow or yellowish-white(the normal colour is brown), the grids are brickle,if dismant
11、le the battery,we can see the active material is hard, itll broke off, the voltage is less than the standard set,and other errors cant be checked out.电解液污染:加入杂质(铜、铁、氯、锰等)不符合要求的电解液或杂质超标的补加液(如以塘水.河水.井水.溪水.田水.自来水.饮用矿泉水等作为电池的补加液)。会出现极板、隔板出现异常颜色,有时会有异味产生。Electrolyte pollution: to add the unexpected elect
12、rolyte(such as include in copper iron chlorinemanganese,ect.) or over impurity electrolyte(for example, add the pool waterriver waterwell waterstream waterwater in fieldrunning waterdrinkable water,ect.) The colour of plates and clapboard turn to be abnormal, and sometimes there is peculiar smell.寿命
13、到:电池出厂日期至退回公司的日期超过公司规定的时间,加水帽发黑,池壳色泽变暗,明显陈旧,池壳底部活性物质脱落较多,隔板变黑(炭化),电液混浊,板栅腐蚀。Life is over:The release date to salesreturn date of battery is too long to exceed , the water hat turn to be black, the container turn to be dark, its old obvious,and more active material on batterys bottom shed off ,clapbo
14、ard turns to be black(charing),electrolyte is turbid, and plates turn to be corrosion .用户损坏:端子烧损,电池槽盖非制造质量原因引起的爆裂,使用不当造成的电池槽盖损坏,用户更改端子的形状,恶意的损坏电池的极板、隔板、汇流排、铅件等。Damaged by customer: the terminal damaged, container and cover bursted because of the quality problem,and damaged by wrong using method, cus
15、tomer change the shape of terminal, damage the platesclapboard cylinder manifold and lead parts spitefully.过充电:电池壳盖上附有铅沉积物,隔板变黑(炭化)、有高温变形收缩现象;电解液面降低于水位线以下或呈现浑浊;极板活性物质严重脱落,槽体有沉淀物;电解液比重高于标准值(1.28g/3,25);板栅腐蚀断裂,负板发泡/膨胀;电池外壳起泡、发鼓、变形;汇流排变红、变黄,有积物。Over charged: there are lead fouling on the surface of bat
16、tery container,the clapboard turn to be black(charing), thatll transform and shrink in high temperature;The electrolyte is nepheloid or below the hypsogram level ;The active material in plates shed off seriously, there is sediment in the container; the propotion of electrolyte is higher than standar
17、d setting(1.28g/3,25); the grids are corrosive and broken, negative poles expand;the container of battery turn to be expansiontympanitestransformation; the cylinder manifold turn to be red, yellow and theres sediment.运损:电池未上车使用前的任意部位损坏,指未上车使用前端子、槽盖损伤,运输中非制造质量原因引起的电池漏液(常见的倒置)、爆裂等。Damaged in delivery:
18、before the battery on the truck,if any parts damaged,include in terminal,container and cover, battery electrolyte leakage(normal system) bursting,ect.which caused by some other problems but not about quality in delivery.第二章 蓄电池更换Chapter II To change the battery更换流程 Flow of changing1.关闭发动机和车辆上所有用电器。S
19、top engine and other electro-devices in vehicle.2.先断开蓄电池的负极,再断开正极。Cut off the negative pole first, then cut off the positive pole.3.取下蓄电池。Remove the battery.4.确认新蓄电池和旧蓄电池性能相一致,使用万用表确认电池的极性符合及电池质量状态。To confirm the performance of new battery and old battery can be consistency,to use the multimeter to
20、verify the battery polarity can go well with the battery quality state.5.清洁蓄电池端子和车辆连接线头。Clean the battery terminal and vehicle connecting line.6.安装并固定蓄电池。Install and fixed the battery.7.连接蓄电池与车辆的连线(先正后负)。To connec the battery and connecting line(first positive then negative).具备电脑控制车辆的换电池须知 Some nece
21、ssary knowledge to change the battery which controled by computer1. 取一只备用蓄电池。Get a spare battery.2. 将备用电池用导线接到原电池夹头。Connect the spare battery to clip of the primary cell with wire.3. 正接正,负接负。Positive to connect positive , and negative to negative.4. 松开夹头取出要更换的电池。Loose the clip and remove the battery
22、 which need to be changed.5. 新电池更换后,锁紧夹头,再将备用电池拿掉(电脑绝不能断电,否则系统将错乱)After changing the new battery, lockin the clip, then remove the spare battery(keep computer on, or the system will be disorder).注意事项Attention matters安装过程中,防止蓄电池正负极意外短路。During installing, to prevent positive and negative to be short c
23、ircuit accidently.注:部分高档车车辆完全断电时,可能需要重新设定参数,故在更换此类车辆电池时,需保持车辆电器不断电,或要求用户携带新购的电池,去特约维修站更换。Remark: when some superior vehicle cut off the power fully, maybe, it need to set the parameter again,so if change the battery for the vehicle, it need keep the power on, or request customer to take the new batt
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