TUV工厂检查流程(共20页).doc

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1、精选优质文档-倾情为你奉上ReportFactory Inspection（工厂检查报告）as part of the PV-module certification according toIEC 61215（该报告作为按IEC 61215进行PV组件认证的一部分）Report-No.: （报告号）专心-专注-专业Inspection of PV-module manufacturing sitePV组件生产现场检查报告 Initial factory inspection （首次工厂检查） Follow-up inspection （年度检查）Date of the inspection:

2、 at / from: until:（检查日期）Participants of the inspection: （参与工厂检查人员）Company details: （公司详细信息）Name/Description: （名称）Street: （地址）Postcode/City: （邮编/城市）Phone: （电话）Fax: （传真）E-mail: （电子信箱）Web-address: （网址）Quality manager details: （品质部经理详细信息）Name: （姓名）Department: （部门）Phone: （电话）Fax: （传真）E-mail: （电子信箱）Inspec

3、tors details: （检查者详细信息）Name: （姓名）Jrg AlthausDepartment: （部门）Test Centre for Energy TechnologiesPhone: （电话）+49-221-806-2087Fax: （传真）+49-221-806-1350E-mail: （电子信箱）althausProduction at several sites: （是否有不同地点的生产线） Yes NoAddress/es of the inspected site/s: （被检查的工厂的详细信息）Name/Description: （名称）Street: （地址）

4、Postcode/City: （邮编/城市）Type of production: （产品型号）Name/Description: （名称）Street: （地址）Postcode/City: （邮编/城市）Type of production: （产品型号）Name/Description: （名称）Street: （地址）Postcode/City: （邮编/城市）Type of production: （产品型号）Name/Description: （名称）Street: （地址）Postcode/City: （邮编/城市）Type of production: （产品型号）Name/D

5、escription: （名称）Street: （地址）Postcode/City: （邮编/城市）Type of production: （产品型号）1. Ambit of the inspection (List of produced PV-module types) 申请认证的产品列表An overview of produced module types is to be presented in annex 1. Here a module type family is defined by the design and the list of components and mat

6、erials. Within a module type family only module size and power class may change.请在附录1（annex 1）中列出所有PV组件的规格。不同规格的组件是否属于一个系列决定于这些组件的设计、零部件和原材料是否一致。同一系列的组件，其不同之处仅在于组件尺寸和功率等级。2. Inspected production areas 工厂(生产线)地址 3. Existing accreditation, certificates, permissions, approvals已经获得的鉴定证明、证书、许可、批准 Remark:

7、 A detailed list is presented in annex 2 详细列表见附录2（annex 2）4. Test samples shipped to TV for the IEC qualification testing 送往TV测试的样品Date of production:生产日期Serial numbers/description:该样品的序列号5. Production in the considered period 生产计划Actual production capacity: MWP per year （remark: until the end of th

8、is year） 当前实际产能（截止到年底）Period: from until时间Serial number: from until序列号 Remarks: For initial inspection only fill out right hand boxes 首次厂检仅填写右边的空格6. Components and materials for the production 生产所用的材料和零部件The certification according to IEC 61215 / IEC 61646 determines the usable materials for the pro

9、duction. Modules, that are based on the same materials, components and processing that only differ in size and electrical output power, form a so-called product family or type family. 材料是否可用需要通过IEC 61215/IEC 61646来决定。用同样材料、零部件和生产工艺制造的组件，如果仅是尺寸和输出功率不同的话，可以被称为同系列组件。The larger the diversity of products

10、 from a manufacturer, the more materials and material combinations must be tested / certified. All changes in the module design and used materials must be declared to TV. Depending on the type of change an extension of the IEC certification to the new module type may require the repetition of certai

11、n tests.产品的多样性越大，需要测试的材料或材料组合也越多。任何组件的设计或材质上的变更必须要告知给TV，我们将根据变更的实际情况决定是否需要做一些附加的IEC测试。In this section the conformity of the current module production with the certified materials and material combinations will be verified by means of random sampling of delivery notes during the past period and inspe

12、ction of inventory at hand. 本部分我们将通过审核随机抽查的过去的采购记录和检验库存的材料来验证实际生产所用的原材料和送样检测的样品所用的原材料是否一致。In the following each module component is represented by one item. If different type specifications or suppliers are used add sub-items. The item number is the identification number for the material/component t

13、hat appears in the module type family sheets of annex 1.下面的表格中每一项列出一种材料（零部件）。材料的备用型号或供应商需要列在该项的补充项中，这些项目号即为列在附录1（annex 1）中的组件所用材料（零部件）的识别号。6.1 Solar cell(s) 电池片Remarks: Use one item per supplier and cell type. If necessary add sub-items. Note all power classes/BINs of the cell type that are used in

14、production. 每一项只能填写一个供应商的一种类型的电池片。如有备用型号请填在补充项中。填写时需要注明实际生产中所用的电池片的功率等级/转化效率。6.1.1Solar cell 电池片Type / Specification 型号/规格Supplier 生产商 Validation by delivery note from:采购记录（时间、编号等）6.1.2Solar cell 电池片Type / Specification 型号/规格Supplier 生产商Validation by delivery note from:采购记录（时间、编号等）6.1.3Solar cell 电池

15、片Type / Specification 型号/规格Supplier 生产商Validation by delivery note from:采购记录（时间、编号等）6.2 Front cover 上表面Type / Specification 型号/规格Supplier 生产商Validation by delivery note from:采购记录（时间、编号等）6.3 Backside cover 背板Type / Specification 型号/规格Supplier 生产商Validation by delivery note from:采购记录（时间、编号等）6.4 Interc

16、onnection circuit 内部连接材料6.4.1 Cell connector 内连条Type / Specification 型号/规格Supplier 生产商Validation by delivery note from:采购记录（时间、编号等）6.4.2 String connector 汇流条Type / Specification 型号/规格Supplier 生产商Validation by delivery note from:采购记录（时间、编号等）6.4.3 Soldering material 焊接材料Type / Specification 型号/规格Suppl

17、ier 生产商6.4.3.1 Soldering tin 焊锡6.4.3.2 Fluxing agent/paste 助焊剂Validation by delivery note from:采购记录（时间、编号等）6.4.4Bypass diodes 旁路二极管Type / Specification 型号/规格Supplier 生产商Type: p / n Schotky 肖特基Specification: 规格 - Max. junction temperature Tj:最大结温- Max. foreward voltage VF at IF= A:最大正向压降- Max. blocki

18、ng voltage: 最大反向阻断电压Validation by delivery note from:采购记录（时间、编号等）6.5Electrical connection 电气连接件6.5.1 Junction box 接线盒Type / Specification 型号/规格Supplier 生产商Validation by delivery note from:采购记录（时间、编号等）6.5.2 Adhesive and sealing compound of junction box 接线盒所用密封胶和粘合剂Type / Specification 型号/规格Supplier 生

19、产商Validation by delivery note from:采购记录（时间、编号等）6.5.3 Connecting terminals 接线盒内部接线端子Type / Specification 型号/规格Supplier 生产商Validation by delivery note from:采购记录（时间、编号等）6.5.4 Connecting cable / -plug 电缆和插头Type / Specification 型号/规格Supplier 生产商6.5.4.1 Cable 电缆6.5.4.2 Plug 插头Validation by delivery note f

20、rom:采购记录（时间、编号等）6.6 Cell encapsulation 电池片封装6.6.1 Encapsulation material 封装材料Type / Specification 型号/规格Supplier 生产商6.6.1.1 Front side of the strings 上表面封装材料6.6.1.2 Back side of the strings 背面封装材料Validation by delivery note from:采购记录（时间、编号等）6.6.2 Edge sealing 边缘密封材料Type / Specification 型号/规格Supplier

21、生产商6.6.2.1 Insulation tape绝缘带6.6.2.2 Sealing compound密封胶Validation by delivery note from:采购记录（时间、编号等）6.7 Frame 边框Type / Specification 型号/规格Supplier 生产商Validation by delivery note from:采购记录（时间、编号等）6.8 Mounting- and attachment parts 安装用附件Type / Specification 型号/规格Supplier 生产商Validation by delivery not

22、e from:采购记录（时间、编号等）6.9 Other components 其它Type / Specification 型号/规格Supplier 生产商6.9.1 Barcode label条形码6.9.2Fixing of cells 电池片固定材料（如双面胶带）6.9.3Module label 组件铭牌标记材料Validation by delivery note from:采购记录（时间、编号等）7.Production process 生产流程The certification according to IEC 61215 / IEC 61646 also determine

23、s the sequence of the production process as well as the main process parameters.How is the process monitored?(bar code, work-progress slip, etc.)生产过程如何控制？（如条形码，流转单等） Are intermediate quality tests carried out during production? 是否有过程中检验？(Optical/electrical control steps)(如光、电参数的控制步骤)7.1 Solar cell t

24、abbing 将内连条焊接在单个电池片上 Manually 手工Automatic 自动External 外部加工Supplier / Remarks 供应商/备注Number of soldering points/lines:焊接点的数量Process parameters; temperatuers, etc.工艺参数，例如焊接温度等 7.2 Connection to solar cell strings 将单个电池片焊接成电池串 Manually 手工Automatic 自动External 外部Supplier / Remarks 供应商/备注Number of soldering

25、 points/lines: 焊接点的数量Min. distance between cells: 电池片最小间距Distance holder: 有没有控制距离的工具 Yes NoPositioning tolerances: 允许位置偏差7.3 Connection of strings 焊接电池串 Manually 手工Automatic 自动Remarks 备注Min. distance: 电池串最小间距Distance holder: 有没有控制距离的工具 Yes No7.4Compilation of material layers (module sandwich) 各夹层材料（

26、玻璃、背板、EVA、联接好的电池片）的叠放组合 Manually 手工Automatic 自动Remarks 备注(Processing, positioning, training of personnel, cleanliness of area)工艺流程，布局，操作人员的培训，工厂的洁净度7.5 Lamination process 层压Type / Specification Laminator 型号/规格说明Supplier of laminator / Remarks 供应商/备注Type: 型号Vacuum pressure: 真空压力Temperature: 温度Tempera

27、ture uniformity: 温度的不均匀度Lamination duration: 层压时间Gel-Content: 交联度Maintenance interval (oil, membrane): 设备维护保养周期（换油、层压时组件上的覆膜）Process recording: 层压的工序是否有记录 Yes NoHow is guaranteed, that the laminator is kept in a condition allowing a stable process?如何保证层压机稳定地工作？7.6 Curing 固化Type / Specification clima

28、tic chamber 烘箱的型号和规格说明Supplier of laminator / Remarks 供应商/备注7.7 Electrical connection 电气连接 Manually 手工Automatic 自动Remarks 备注(Warranty of minimum distances between string connectors, marking of polarity for cables and terminals, personnel education) 如何保证汇流条（主要指供连接到接线盒的不同极性汇流条的引出端）之间的最小距离？电缆和端子的极性是否有标

29、注？生产者的培训？7.8 Framing 安装边框 Manually 手工Automatic 自动External 外部Supplier/ Remarks 供应商/备注边框的资料（例如材质等等），安装过程7.9 Control of output power 输出功率控制Type / specification of solar simulator 模拟器的型号和规格说明Supplier of simulator / Remarks 模拟器供应商/备注Data base existant? 是否有测试数据库？ Yes NoRandom or continuous output control?

30、 组件输出功率的控制（测量）是随机抽样的还是 100进行的？Max. test area: 最大测试面积（范围）Non-uniformity of irradiance: 模拟器光照不均匀度Temporal stability: 时间稳定性Monitoring of IV-curve (single flash; multi flash; steady state; correction-factors)？ IV曲线的测试（模拟器是单闪光、多闪光或是稳态？校正因数）8.Quality assurance / control 质量保证/控制Quality management system Ye

31、s No Since: 质量管理体系 从何时开始Quality management manual Yes No Last revision: 质量手册 最后一次修订Quality manager Yes No Name: 质量部经理 姓名Remarks: 备注8.1Premises and environmental condition 生产线和仓库的环境It must be assured, that the environmental conditions in the production and storage rooms does not have a negative influ

32、ence on the quality of the PV-modules. The technical requirements for the production areas and the environment should be laid down in written form. 必须要保证，生产线仓库的环境不能够对组件产品质量产生不利影响。必须有书面的文件对生产线和仓库的环境的要求作出规定。8.1.1Storage / Handling of materials 原材料的储存/处理Description of the conditions (regulation of stor

33、age processes, definition of maximum storage periods, transportation guidelines, transportation conditions, packaging instructions):描述仓库的情况（仓库管理的程序规定，原材料最大储存期，原材料运输的规定，运输条件，原材料堆放的指导书等）8.1.2Production areas 生产线Description of conditions (transportation conditions, measures to maintain cleanliness, ord

34、er regulations):描述生产线的情况（运输条件，维护洁净度的措施，其它规定）8.2Test- and calibration method (control of output power) 测试和校准方法（对产品输出功率的控制）Within quality control the manufacturer is obliged to use adequate methods for the testing and calibration. This includes methods for the temperature and irradiance correction of

35、the measured module characteristics to STC as well as the calibration of the solar simulators area of irradiation. It has to be verified, that these methods are suitable for the intended purpose. 出于质量控制的目的生产者必须采取足够措施来进行测试和校准。这包括对被测组件在标准测试条件下温度和辐照的校正，以及模拟器的辐照区域的校准。必须要证明，生产者采取的以上措施有利于达到目的（对输出功率的控制）For

36、 the determination of the production tolerance the manufacturer has to dispose methods for the estimation of the measuring uncertainty and make use of them. For the estimation of the measurement uncertainty all contributing components have to be taken into account. Adequate methods for the calculati

37、on of the over all measurement uncertainty have to be used. 生产者需要想办法评估测试的不确定性并据此来确定产品输出功率的偏差。在评估测试的不确定性时所有相关的零部件（材料）都需要被考虑进去。必须采取足够的方法对影响整个测试不确定性的相关设备进行校准。Description of the methods (no. of calibrated modules in use, recalibration cycles for calibration/reference modules, time interval for inspectio

38、n of solar simulator performance, production tolerances)描述以下的方法/措施（可使用的校准过的组件，校准周期，标准组件，对模拟器性能的检测周期，产品公差）8.3Handling of test and calibration equipment 对测试和校准设备的处理The production line has to be equipped with measuring and testing equipment that allows a satisfactory quality control (control of output

39、power, insulation test, control of process parameters). All equipment that is used for tests or calibration has to be calibrated/checked on regular basis. There have to be set methods and cycles for calibration/check-up. The equipment has to be documented in a way, that shows clearly the calibration

40、 status and its cycle. 生产线上必须配备有测量和测试设备以保证产品质量（控制输出功率，绝缘性能测试，控制工艺参数）。说有这些用于测试或校准的设备必须定期校验和检查。必须有相关校准检查的周期和方法的相关规定。必须有设备的台帐或校准计划以指出设备的校准状态和周期。List of the used measurement and test equipment (calibration modules, temperature and pressure sensors, IV-curve measuring equipment, regulation for storage of

41、 measuring equipment): 测试和校准设备的列表（标准组件，温度传感器，压力传感器，IV曲线测量设备，储存测量设备的规定）8.4Documentation of process data 数据记录For the processing, storing and back tracing of test and process data, these must be documented in an adequate way. The recording of the data should allow a process monitoring which shows possible tendencies 为了可以对测试和生产过程数据进行处理、存储和回溯追踪，这些数据必须有可靠的方法来归档记录。对记录的数据要进行监测，分析其数据的趋向Description of the m