加工中心实验报告(共35页).doc

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1、精选优质文档-倾情为你奉上学生实验实习报告册学年学期：2015 -2016 学年 o春o秋学期课程名称：机械专业实验（1）学生学院：专业班级：学生学号：学生姓名：联系电话：实验实习名龙字雕刻加工指导教师考核成绩课程名称课程编号实验实习地点完成日期团队成员学号姓名任务分工分工系数教师评语教师签名： 年 月 日（以下为参考内容，具体内容要求由课程在实验实习指导书中规定。）一、实验实习目的及要求目的：（1） 了解加工中心的功能和分类，加工中心的结构及主要性能指标；（2） 了解加工中心的常用刀具和加工中心加工常用指令；（3） 熟悉加工中心加工的编程指令，掌握程序格式及编程方法；（4） 通过操作实训，掌

2、握加工中心的基本操作技能；（5） 通过对零件的加工，了解对加工中心的工作原理；（6） 懂得自己动手编制加工程序，独立完成零件加工。要求：（1） 对典型零件进行工艺分析及程序编制，能熟练掌握较复杂零件的编程；（2） 对所操作的系统能熟练掌握，并能在加工中心上进行加工操作及调试；（3） 能正确处理加工和操作中出现的相关问题；（4） 实训应在老师的指导下有学生独立完成，在实训中提倡独立思考、深入专研、苦学巧干的学习态度，要严肃认真完成实训任务。增强自己的实践动手能力。二、实验实习设备（环境）及要求（软硬件条件）设备：加工中心一台、电脑一台刀具：立铣刀、面铣刀量具：游标卡尺、直尺三、实验实习内容与步骤

3、实习内容：（1） 操作面板的熟悉和控制软件的基本使用；（2） 坐标系的建立，工件和刀具的夹装，基准刀具的对刀校正；（3） 基本编程指令的讲解；（4） 轮廓铣削和槽形铣削编程训练与上机调试，掌握程序校验方法；（5） 实际铣削训练，合理设置、调整工艺参数、排除基本故障；（6） 程序调试技巧，钻孔加工的基本编程；（7） 了解润滑与冷却系统，机床的维护和包养。加工中心操作步骤：（1） 开机，各坐标轴手动回机床原点（2） 刀具准备（3） 将已装夹好刀具的刀柄采用手动方式放入刀库（4） 清洁工作台，安装夹具和工件（5） 对刀，确定并输入工件坐标系参数（6） 输入加工程序 （7） 调试加工程序（8） 自动加

4、工（9） 取下工件，进行检测（10） 清理加工现场（11） 关机 四、实验实习过程或算法（源程序、代码）三维建模：源程序：%N0010 G40 G17 G90 G70N0020 G91 G28 Z0.0:0030 T00 M06N0040 G0 G90 X1.8828 Y3.2541 S0 M03N0050 G43 Z10. H00N0060 Z3.N0070 G3 X1.8828 Y3.2541 Z2.8485 I-.0542 J-.0718 K.0241 F250.N0080 X1.8828 Y3.2541 Z2.697 I-.0542 J-.0718 K.0241N0090 X1.882

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38、-4.3668 Y-3.9522N3090 X-4.3304 Y-3.8945N3100 X-4.141 Y-3.6096N3110 G2 X-4.3668 Y-3.4503 I.3665 J.759N3120 G1 Y-3.9522N3130 X-4.2809 Y-4.0034N3140 G2 X-4.2471 Y-3.9499 I1.104 J-.6579N3150 G1 X-3.9892 Y-3.5618N3160 G2 X-4.3248 Y-3.3497 I.2147 J.7111N3170 X-4.415 Y-3.1837 I.2963 J.2687N3180 G1 X-4.444

39、Y-3.0747N3190 G2 X-4.454 Y-2.9192 I.3866 J.1027N3200 G1 X-4.4187 Y-2.6538N3210 G2 X-4.2769 Y-2.3263 I3.6175 J-1.3714N3220 G1 X-4.3668 Y-2.2823N3230 X-4.2668 Y-1.8934N3240 G2 X-4.2386 Y-1.8484 I3.4656 J-2.1317N3250 X-4.2668 Y-1.8289 I.4938 J.7416N3260 G1 Y-1.8934N3270 X-4.3668 Y-2.2823N3280 G2 X-4.09

40、74 Y-1.8148 I3.5656 J-1.7428N3290 X-4.3668 Y-1.5955 I.3525 J.708N3300 G1 Y-2.2823N3310 X-4.2769 Y-2.3263N3320 G2 X-3.9436 Y-1.7685 I3.4757 J-1.6989N3330 X-4.3977 Y-.8804 I.1987 J.6617N3340 X-4.2767 Y-.5822 I2.4068 J-.803N3350 G1 X-4.3668 Y-.5388N3360 X-4.2668 Y-.1627N3370 X-4.1668 Y.1374N3380 X-4.06

41、68 Y.3945N3390 X-3.9668 Y.6232N3400 X-3.9665 Y.6234N3410 G2 X-3.9668 Y.6237 I1.3693 J1.4268N3420 G1 Y.6232N3430 X-4.0668 Y.3945N3440 G2 X-3.8135 Y.6199 I2.0759 J-2.078N3450 X-4.0668 Y.8816 I1.2164 J1.4305N3460 G1 Y.3945N3470 X-4.1668 Y.1374N3480 G2 X-3.6501 Y.618 I2.1759 J-1.8208N3490 X-4.1668 Y1.21

42、59 I1.053 J1.4323N3500 G1 Y.1374N3510 X-4.2668 Y-.1627N3520 G2 X-3.4717 Y.6186 I2.2759 J-1.5208N3530 X-4.2668 Y1.8862 I.8747 J1.4318N3540 G1 Y-.1627N3550 X-4.3668 Y-.5388N3560 G2 X-3.2695 Y.6231 I2.3759 J-1.1446N3570 X-4.1672 Y2.2047 I.6725 J1.4273N3580 G1 X-4.2668 Y2.2145N3590 G2 X-4.2207 Y2.473 I1

43、.6697 J-.1641N3600 X-4.0757 Y2.9448 I1.9217 J-.3327N3610 G1 X-4.1668 Y2.986N3620 X-4.0668 Y3.3646N3630 X-3.9668 Y3.6511N3640 G2 X-3.7627 Y3.8496 I1.6678 J-1.5108N3650 X-3.9668 Y4.1244 I1.4362 J1.2795N3660 G1 Y3.6511N3670 X-4.0668 Y3.3646N3680 G2 X-3.6162 Y3.84 I1.7678 J-1.2242N3690 X-4.0668 Y4.5845

44、I1.2897 J1.2891N3700 G1 Y3.3646N3710 X-4.1668 Y2.986N3720 G2 X-3.4597 Y3.8305 I1.8678 J-.8457N3730 X-3.9926 Y4.6879 I1.1332 J1.2986N3740 X-4.061 Y6.4333 I3.3476 J1.0053N3750 X-3.9977 Y6.6379 I.9644 J-.1864N3760 G1 X-4.1668N3770 Y2.986N3780 X-4.0757 Y2.9448N3790 G2 X-3.2883 Y3.8211 I1.7767 J-.8044N38

45、00 X-3.8963 Y4.7151 I.9618 J1.3079N3810 X-3.9631 Y6.4132 I3.2513 J.9782N3820 X-3.8296 Y6.7379 I.8665 J-.1664N3830 G1 X-4.2668N3840 Y2.2145N3850 X-4.1672 Y2.2047N3860 G2 X-4.1229 Y2.4519 I1.5702 J-.1544N3870 X-3.0923 Y3.812 I1.8239 J-.3115N3880 X-3.8 Y4.7422 I.7658 J1.317N3890 X-3.8651 Y6.3932 I3.155

46、1 J.951N3900 X-3.6091 Y6.8379 I.7685 J-.1464N3910 G1 X-4.3668N3920 Y-.5388N3930 X-4.2767 Y-.5822N3940 G2 X-3.1014 Y.5978 I2.2858 J-1.1012N3950 G1 X-3.0086 Y.6301N3960 G2 X-4.0615 Y2.2031 I.4167 J1.4178N3970 G1 X-4.0242 Y2.4355N3980 G2 X-2.845 Y3.8033 I1.7252 J-.2952N3990 X-3.7038 Y4.7693 I.5185 J1.3257N4000 X-3.7671 Y6.3733 I3.0588 J.9239N4010 X-2.6496 Y6.7623 I.6705 J-.1264N4020 G1 X-