MESUTRONIC(金属探测器)通用操作手册.docx

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1、MESUTRONIC(金属探测器)通用操作手册INDEXIntroduction介绍(3)Safety安全(3)Operation操作(3)Operatingprinciple工作原理(4)Actuation投入运行(5)Installation安裝(8)Electronic电子(8)Detector检测器(8)Powersupply电源(9)Operation操作(10)Adjustments调节(11)Overviewoperatinglevels操作面一览(11)General概述(13)Operatinglevel1操作面1(14)Operatinglevel2操作面2(15)Oper

2、atinglevelQM操作面QM(19)Maintenance维护(21)Electronics电子部分(21)Electrical电气部分(21)Detector探测器(21)Cleaning清洁(21)FaultsandProblems故障和问题(24)General概述(24)Erorrmessagesandnotice出错信息和提示(24)ElectricalPower电源(27)Service服务(28)TechnicalData技术资料(28)Connections连接(29)Dearcustomer,tobeginwith,wewouldliketothankyouforyou

3、rconfidenceinourmetaldetectionsystem.首先，非常感谢您对我们公司的金属检测系统的信任。Priortoswitchingthesystemon,pleasereadtheusermanualcompletelyasthisprovidesyouwiththeexpertisenecessaryforoptimumoperationandadjustmentofthesystemaccordingtoyourrequirements.激活该系统前，请与专家一起完好阅读这本用户手册，使该系统能够根据您的需要，到达最优操作运行和调节。Inaddition,youle

4、arnallaboutthesophisticatedoptionsprovidedbytheelectronicsaswellasabouttheoptionalextensions.另外，能够学会电子设备提供的所有复杂成熟的选项以及可选扩展项。If,contrarytoexpectations,youhaveanyproblemsinoperatingyoursystem,theMESUTRONICteamandourcontractorswillbeabletoassistyouatanytime.TheMESUTRONICteamisatyourdisposalfromMondayun

5、tilFridaybetween8a.m.and6p.m.,tel.+499927/9410-0orfax+499927/1732.Outsideourofficehours,youcancontactus,atanytime,viaMESUTRONIChelpline.Therespectivephonenumbercanberetrievedfromouranswermachine.Pleasedonothesitatetocontactus.假如您在操作该系统时，出现了意料不到的问题，Mesutronic全体人员以及我们的承包商无论何时都将有能力帮助你解决。我们的工作时间是周一到周五的上

6、午8点至下午6点。+499927/9410-0，+499927/1732。工作时间以外，您可通过Mesutronic热线服务电话与我们联络。从我们的应答机，能够得到相应的电话号码。联络我们，请不要犹豫。Ifademonstrationonsiteisrequired,wewillrespondassoonaspossibleofferingnationalandinternationalservices.EnjoyyourMESUTRONICsystemandametal-freetime假如需要演示，我们将及时提供国内和国际的服务。请享受您的Mesutronic系统和无金属光阴。YoursG

7、er?tebauGmbHH?llmannsried31D-94259Kirchberg,WaldGermanyTelefon+49(0)99279410-0Telefax+49(0)99271732E-mail(Vertrieb)salesmesutronic.deE-mail(Service)servicemesutronic.deInternetwww.mesutronic.deIntroduction介绍Safety安全Safetyduringoperation:操作运行中的安全Theelectronicscabinetsmustbeclosed!必须关闭电子箱！Pleaseobserv

8、ethefollowingbeforeattemptingmaintenanceorrepairontheunit:在对设备进行维修或维护工作时，注意下面几点：Disconnectthepowersupply!断开电源Checkforresidualvoltageonthecontacts!检查触点的剩余电压！Onlytrainedandauthorizedpersonnelmayperformmaintenaceandrepairs只要经过培训或受权的人员才能进行维护和维修工作。Operation操作Theunitistobeusedexclusivelyforthedetectionofm

9、etalcontaminantsinfabrics.该设备只适用于检测纺织品中的金属。Theunitisnottobeusedforproductsthatare:该设备不能用于下面产品：electricallyconductive导电产品containmetalsaspartoftheproduct.含有金属的产品PleaseconsultwiththeManufacturerbeforetestingproductswiththeabovecharacteristics,sincetheywillaffectsensitivity.在测试带有以上性质的产品之前，请咨询制造商，它们会影响设备

10、的灵敏度。Theunitmaynotbeused:该设备不能再下面情况使用：inexplosiveenvironments易爆区域outsideoftheNemarating国际电气制造业协会规定的范围以外outsideofthenormaloperatingtemperturerange正常的操作温度范围以外Operatingtheunitoutsideofthenormaloperatingparametersmaydmagetheunitandmayleadtoinjuryordeath.假如该设备使用不当，可能会损坏设备，并造成人员伤亡。Theunitmaynotbemodified,

11、unlessauthorizedinwritingbythemanufacturer.只要经制造商书面受权才能对该设备进行改装。Theunitshouldbeserviced,maintainedandrepairedonlybytrainedandauthorizedpersonnel.只要经过培训或受权的人员才能对该设备进行保养、维护和维修。Operatingprinciple工作原理Thefollowingshowsthesimplifiedprincipleofametalsearchdetector,withanexampleofaconveyorbeltapllication.Th

12、eshapeandlookofyourapplicationmaydiffer,butthepricipleisthesame.下列图以传送带应用为例描绘金属探测设备的简化了的工作原理，您的金属探测设备的形状和外观与所示类型有可能不同，但其工作原理始终是一样的。Metaldetection金属识别1.Theseekheadcreatesandevaluatesanelectromagneticfieldwiththehelpoftransmitterandreceirvercoils.金属探测器产生一个电磁场。2Ifametalbodyenterthefield,thesignalindica

13、tiondisplaydeflectsinonedirection.当一个金属进入此电磁场中，测量信号会朝一个方向偏转。3.Ifthemetalbodyleavesthefield,thedisplaydeflectsintheoppositedirection.l当金属离开此电磁场时，测量信号会朝另一个方向偏转。Ifbothswitchingthresholdsarereached,metalisdetected.Ifthemetalisdetected,severaloutputs,dependingonyourconfiguration,canbeusedtoquerytheevents

14、:AtleastoneRelayanda24VAreavailableforyourqueries.当测量信号的两个触发极均被超过时，则触发金属。假如电子量测器识别出一个金属信号，可根据金属探测器的配置不同采用多个输出口来询问事件。供询问使用的至少有一个继电器和一个24V开关输出。Actuation投入运行Safetyproceduresbeforetakingthedeviceintooperation.投入运行前的安全准备工作Beforactuatingthemetaldetectoratleastthefollowingpartsofthedevicemustbechecked:在投入运

15、行之前，至少要对设备进行下面几个方面的检查：Isthedevicedamagedanywhere?设备能否有损伤？Aretheelectricportsandmainsundamaged?所有电气接头和导线能否完好无损。Areallpneumaticsuppliesandmainsundamaged?压缩空气接头和管道，则要检查他们能否完好无损？Thedevicecanstartifeverythingisperfect.只要在设备处于完好无损的状态时，方能够将其投入运行。Activateproduction-andtransportingdevice生产和传送装置投入运行Asanextste

16、ptheproductionandtransportingdeviceistakenintooperationwithoutloadingproducts.Inthisstatetheinfluenceofthetransportingdeviceonthemetaldetectorbecomesevident.Herealsoapplies:Ifthereshouldbeincorrecttriggerstrytolocatethecauseofthedisturbanceandsuppressit.Forthis,taketheproductionlineintoOperationasme

17、ntionedaboved,stepbystep.Contrarytoperipheraldisturbancesthatoftenneedveryhigheffortstosuppresstheminthiscaseasolutionshouldbeeasilyfound.Tempporarilythesensitivitycanbereduceduntilthereareincorrecttriggerings.SeechapterAdjustmentOperatinglevel1Sensitivity参见章调节操作面1灵敏度将生产装置和传送装置不带产品投入运行。在此状态下传送装置对金属探

18、测器的影响将很明显。这里也同样适用：假如出现误触发，必须试图确定干扰源并去除干扰。方法是如上所述将生产线一步一步投入运行。同经常很费力才能排除的外围干扰不同，这里应总能找到解决办法。暂时可以减小灵敏度，直到无误触发为止。Startcompleteproductionline起动整条生产线Nowstartthecompleteproductionline.Forthesetup-stepyoushould,ifpossibleuseonlymetal-freeproducts.Thefurtherstepsdependsonthecurrentsituation.Iftherearemetale

19、ventswhileametalfreeproductispassingthroughthecoil,youshouldcontinuewiththefollowingpoint,otherwiseyoumayskipthefollowingpoint.如今请你起动整条生产线，在调试阶段应尽可能只使用不带金属的产品，接下去的步骤视当时情况而定，假如在不带金属的产品经过线圈时发生触发，请继续下一点，否则你可跳过下一点。Learnproduct学习产品Yourproductisconductiveandthereforeinfluencesyourmetaldetectorwithoutmetal

20、beingexistentinyourproduct.你的产品是导电的，因而固然产品中无金属，也会影响金属探测器。FollowtheinstructionsasinAdjustmentOpratinglevel2learnproductmanualInordertocounterbalancetheproducteffect.调节操作面2学习产品Optimizesensitivitysettings优化灵敏度调节Note:thehigherthesensitivityisset,thehigherthesusceptibilityforincorrecttriggering.注意：灵敏度调的越

21、高，出现的误触发的可能性夜越大。调节操作面灵敏度Changenameoftheproduct给产品命名Nowyoucanenteranamefortheproduct.Thisismostimportantifyouuseseveraldifferentproductsorproductgroupsinconnectionwiththemetaldetectiondevice.如今你可给产品确定一个名字。尤其在你用金属探测设备探测多个不同的产品或产品组时，需要进行这一步。AdjustmentOpratinglevel2Parameterset调节操作面2参数存储器Adaptingthereje

22、ctparameter调节分离参数AdjustmentOpratinglevel2RejectParameter调节操作面2分离参数Adjustmentsfinished调节完毕Ifyoudonotwishtousethemachineforanyotherproducts,youcanskipthenextpoint.假如你不在设备上运行其他产品，可跳过下一点。Changeproducts更换产品Youcansaveupto50differentproducts.Inconnectionwiththenamesensitivityandseparatingtimearesaved.Inord

23、ertoadjustsettingsforanewproduct,youhavetochangeproduct.你可储存50个不同的产品。同产品名称一起将储存灵敏度，分离参数以及产品学习经过中的结果。要为一个新的产品进行调节，你必须进行产品更换。AdjustmentOpratinglevel2Parameterset调节操作面2参数存储器Repeatthepoint“Startcompleteproductionlineto“changeproductsuntilallproduct/parametersetsthatareoperatedtogetherwiththemetaldetecti

24、ngdeviceareconfigured.重复步骤“起动整条生产线至“更换产品，直到将所有同金属探测设备一起运行的产品调节完毕。Younowhavesetyourmetaldetectiondeviceatoptimumlevel.你已最佳地调节了你的金属探测器。Allfurthersettingpossibilitiesserveforadjustingthemetaldetectiondevicetotheproductionprocessandforimplementingfunctionsandevaluationsadaptedtoapplications.Anoverviewof

25、allofyourmetaldetectiondevicesfunctionsisprovidedinchapterAdjustment.所有接下去的调节工作均用来使金属探测设备同生产经过相配合，以及实现与应用有关的功能和测量。Installation安裝Pleaseobservethefollowinginstructionstoassureproperfunctioningofthemetaldetector.为保证金属检测器正常运行，请根据下面讲明安装检测器。Electronic电子Donotinstalltheelectronicsinotherelectricalcabinetsor

26、switchboxes:不要将电子设备安装到其它电子箱或配电箱中。Interferencesofotherelectroniccomponentsmaycausefaultreleases其它电子组件的干扰可能会引起错误的触发。KeeptheCAN-Bus-Cabelandthepowerleadfromthesearchcoilseparatefromotherelectricityconsumers:将探测线圈的CAN-Bus-Cabel和电源线与其它用电户分离。ThecablesarepartofsearchcoilandneedtobeprotectedfromEMFI电缆是探测线圈的

27、一部分，需要EMFI保护。Pleasenote:请注意Disconnecttheelectronicsfrompowerifareweldingonunitswithintegratedelectronics.在该设备上进行焊接时，将金属检测器与电源断开，Controlbox控制箱Holesforfixingthecontrolbox控制箱的固定孔Detector检测器Installtheunitinavibration-freeenvironment将该设备安装在无振的环境中。Ahighersensitivitycanbeadjustedincaseofvibration-freeinsta

28、llation假如安装环境无振，可设置较高的灵敏度AvoidElectroMagneticFieldInterference(EMFI).FluctuationsinpowerdemandfromnearbyelectricaldevicescancreateEMFIwhichmaycausefalserejects.避免电磁场EMFI干扰。由附近电子设备引起的电源波动会产生EMFI，可能会引起错误的触发。Interferencestriggerofffaults干扰引起的故障Observethemetalfreezonerequirements遵守无金属区要求Theelectronicsca

29、nbeaccessedthroughtheaccesspanellocatedonthelowerpartofthedetector.通过位于检测器底部的检修窗能够对该电子器件进行检查。Pleaseleaveenoughclearancetoopentheaccesscoverwithascrewdriver请留出足够的空间，以备使用螺丝刀打开检修盖。Ifyouchoosenottousethepillowblocksprovidedbythemanufacturer,pleaseassureproperisolationoftheunit.Conductivemountinghardware

30、maycreateashortcircuit.假如不使用制造商提供的支承座，请保证该设备正确绝缘。传导的装配硬件可能会引起短路。Pleasemakesurethateverythingisinsulated(clampsmadeofconductivematerialmaycauseshortcircuit!).Speciallydesignedclampscanbeorderedwhenusingthemetaldetector(seechapterFittingsavailablefordelivery“).Pleasenote:Two(2)differenttypesofclampsar

31、eavaiable,dependingontheindividualconveyingspeed.请确保所有器件都是绝缘的由导电材料制造的夹板会导致短路。制造商提供专门为金属检测器设计的夹板参见“可供配件请注意：根据输送机的速度，夹板有两种不同的型号。Powersupply电源Thepowersupplyhastobewithinthefollowinglimits:电源电压必须在下面要求的范围界线以内：Ininitely85to264VACVariable:50to400Hzor:100to375VDCVersionspecialmax.10ASpecialversion:专用类型Infin

32、itely22to75VACVariable:50to60Hzor:22to75VDCTheelectronicsperformsanautotestandadjuststothesuppliedvoltage.电子器件自动检测，并进行调整使其合适供电电压。Theunitisnowreadytooperate.如今，该设备已准备完毕，能够运行了。Operation操作Themetaldetectorisoperatedbythetouchpadinfrontoftheelectronicscabinet.Allrequiredinformationisdisplayedasatextorind

33、icatedbyLEDs.通过电子箱上的触摸屏对金属检测器进行操作。所有所需的信息都以文本的显示显示或通过LED指示。Power电源Metal金属Fault出错Operatorinterface操作员接口Display显示器Foradditionalinformation:SeethechapterAdjustments“更多信息参见“调节一章。Touchpads触摸屏Additionalinformationinthefollowingchapters.更多信息参见下面章节。Note:注意Thedetectorisfactorysetformanualreset,meaningthatthe

34、unithastobemanuallyresetafterametaldetectionevent.Forautomaticreset:Seethefollowingchapters.检测器出厂设置为手动重置，这意味着该设备在检测到金属后，必须通过手动方式重置。对于自动重置方式参见下面章节。ThefunctionoftheLEDsfunctionLED的功能PowerLED(green):ThisLEDhastobeonduringoperation.IftheLEDisnoton,theunitdoesnotreceivepower.电源LED绿色：在运行经过中，该LED是亮。假如不亮，讲明

35、该设备没有接通电源。MetalLED(red):DieMetalLEDislitwhenmetalisdetected.AcknowledgingthedetectioneventbypushingtheOK“padextinguishestheLED.金属LED红色：当检测到金属时，金属LED变亮。按“ok键确认该检测事件后，LED.熄灭。FaultLED(red):ThefaultLEDlightsup,iftheElectronicsdetectafaultcondition.PushtheOK“padaftercorrectingthefaultIfthefaulthasbeenpro

36、perlycorrected,theLEDwillnotbeon.出错LED红色：假如电子器件检测到错误状态，出错LED变亮。排除错误后，按“ok键。假如错误被成功排除，LED不再变亮。Adjustments调节Overviewoperatinglevels操作面一览Operatinglevel1操作面1Sensitivity灵敏度Chooseparameterset(Changeproducts)更换参数更换产品Emptyoutcollectorbin(optional)排空采集容器Metalcounter金属计数器Startdetectortest探测器自检起动Operatinglevel

37、2操作面2Learnproduct学习产品Learnproductmanual手动学习产品Learnproductautomatic自动学习产品Rejectparameter分离参数Rejecttime(optional)分离时间Cumulativeejectiontime(optional)容器填料时间Metalcounter金属计数器Parameterset参数存储器Chooseparameterset(Changeproducts)更换参数Changename更改名称Copysetup复制参数Measurenoise抗干扰滤波器Frequency频率Secondaryfrequency边

38、频Selecttransmitterfrequency(optional)选择发射器频率Clocksetup调节时钟Operatinglanguage操作语言Detection探测Detection(optional)探测ActiveoutputA1开关输出端A1Accessoperatinglevel进入权Directaccess直接选择键Accessoperatinglevel1进入操作面1Accesscode进入代码Accessoperatinglevel2进入操作面2Accesscode进入代码AccessoperatinglevelQM进入质量管理界面Accesscode进入代码Versioninfo版本信息Restorfactorysettings恢复出厂设置OperatinglevelQM操作面QM质量管理Detectortest探测器自检Afterpoweron开机后Testcycle自检周期Testtimeout自检持续时间Signaltolerance信号公差Angletolerance角度公差Learnsampleparts试样学习Contamin.level污染程度Measureinterval测量时间间隔Detections次数Printlog打印Printmode打印形式Printlog记录打印