中德制造业数字化转型白皮书-174页.pdf
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1、中德制造业数字化转型白皮书White?Paper?on?Digital?Transformation?of?Sino-German?Manufacturing前言Preface前 言 中华人民共和国国民经济和社会发展第十四个五年规划和 2035 年远景目标纲要 , 明确提出要“ 打造数字经济新优势”, 并提出“ 充分发挥海量数据和丰富应用场景优势, 促进数字技术与实体经济深度融合, 赋能传统产业转型升级”。 为此, 还着重规定了包括智能制造在内的十大数字化应用场景的具体范围, 作为快建设数字经济、 数字社会、 数字政府, 以数字化转型整体驱动生产方式、 生活方式和治理方式变革的重要指引。制造业
2、数字化转型就是要充分发挥数字技术在传统制造产业发展中的赋能引领作用, 通过推动实现生产流程的数字化, 可将制造优势与网络化、智能化相叠加, 有利于提高生产制造的灵活度与精细性, 实现柔性化、 绿色化、 智能化生产, 是转变我国制造业发展方式、 推动制造业高质量发展的重要途径。在深度推动制造业数字化转型的进程中, 德国“ 工业 4.0” 和中国“ 制造强国” 战略具有典型代表意义。 德国“ 工业 4.0” 源自于其企业界、 产业界是从定制化、 个性化的终端需求出发解决生产过程中的质量问题、 效益问题和效率问题而自发形成的自下而上的战略。 虽然其整体框架与中国的国情有很多不同, 但其实践探索仍然有
3、很多经验可供借鉴。因此, 长期以来, 中德两国基于制造业转型升级, 在政府、 产业及企业等各层面都保持着紧密联系。 其中, 2014 年 10 月签署的 中德合作行动纲要 , 开启了两国建立互利共赢的创新伙伴关系、 推动系统性和战略性合作的新时期。 “ 德国技术” 与“ 中国制造” 优势互补, 奠定了两国产业合作的良好基础。如今, 中德产业合作的外部形势正在发生深刻变化。 一方面, 随着经济全球化的迅猛发展, 国际产业转移呈现出与以往不同的新特征。 另一方面, 经过改革开放 40 多年的发展, 中国制造业取得了令人瞩目的进步, 甚至在数字化和信息技术、 高速机车制造等诸多领域具有了全球竞争能力
4、。01中德制造业数字化转型白皮书White?Paper?on?Digital?Transformation?of?Sino-German?Manufacturing前言 Preface作为推进中国“ 制造强国” 战略与德国“ 工业 4.0” 对接的重要平台,中德智能制造联盟支撑建立中德智能制造企业、 行业间对话机制, 搭建产业与技术合作交流平台, 促进中德两国在智能制造领域的务实合作与共赢发展。 进入新的发展时期, 中德智能制造合作将呈现新的内涵、 特征和要求。为了更高效地推动两国在智能制造领域的务实合作、 更准确地把握产业技术趋势, 以及更精准地对接客户需求, 中德智能制造联盟通过广泛调研,
5、 编制发布 中德制造业数字化转型白皮书 , 从中德智能制造合作背景、 政策发布、 产业趋势、 发展概况、 实践案例等多方面进行综合分析,展示中德两国智能制造领域的合作成果, 并为推动中德智能制造领域务实合作、 中德智能制造试点示范项目顺利开展, 以及借鉴德国“ 工业 4.0” 平台经验加速构建我国制造业高质量发展推进体系等提出建设性的意见建议。02中德制造业数字化转型白皮书White?Paper?on?Digital?Transformation?of?Sino-German?Manufacturing前言PrefacePrefaceIn?Outline?of?the?14th?Five-Ye
6、ar?Plan?for?National?Economic?and?Social?Development? of? the? Peoples? Republic? of? China? and? the? Long-Range?Objectives?through?the?Year?2035,?Chinese?government?has?made?it?clear?that?it?should?create?new?advantages?in?the?digital?economy.?This?outline?also?proposed?to?give?full?play?to?the?ad
7、vantages?of?massive?amounts?of?data?and?rich?application?scenarios,?promote?extensive?integration?of?data?elements?with?the?real?economy?and? drive? the? transformation? and? upgrading? of? traditional? industries.? It? also?underlined?the?scope?of?ten?application?scenarios?of?digital?technologies,?
8、including?intelligent?manufacturing,?as?an?important?guide?to?change?people s?lifestyle?and?the? modes? of? production? and? government? governance? through? digital?transformation? like? accelerating? the? construction? of? the? digital? society,? digital?economy?and?digital?government.?Digital?tra
9、nsformation?of?manufacturing?industry?is?to?give?full?play?to?the?leading? and? empowering? role? of? digital? technology? in? the? development? of?traditional? manufacturing? industry.? By? promoting? the? digitalization? of? the?production?process,?China?can?improve?on?its?manufacturing?through?ne
10、tworking?and?intelligent?development,?which?is?conducive?to?improving?the?flexibility?and?sophistication?of?production?and?manufacturing,?and?achieving?flexible,?green?and?intelligent? production.? As? a? result,? it? can? transform? the? development? mode? of?China s?manufacturing?industry?and?prom
11、ote?its?high-quality?development.?German? “Industrie? 4.0”and? Chinas? “Manufacturing? Power”strategies?are?typical?examples?of?deeply?promoting?the?digital?transformation?of?manufacturing?industry.?The?German?“ Industrie?4.0”is?a?bottom-up?strategy?formed?in?the?process?where?enterprises?and?indust
12、rial?communities?seek?to?solve?the?problems?of?quality,?profitability?and?effectiveness?in?the?production?based?on?03中德制造业数字化转型白皮书White?Paper?on?Digital?Transformation?of?Sino-German?Manufacturing前言 Prefacethe?customized?and?personalized?end-market?demand.?Although?its?overall?framework?cannot?be?ap
13、plied?in?China,?there?are?still?many?lessons?to?be?learned?from?its?practices.Therefore,?for?a?long?time,?China?and?Germany?have?maintained?close?ties?at?all?levels,?including?government,?industry?and?enterprises,?with?the?aim?to?transform?and?upgrade?both?manufacturing?industries.?The?Joint?Program
14、?of?Action?on?Co-operation:?Shaping?Innovation?Together?published?in?November?2014?has?opened?a?new?era?featuring?mutually?beneficial?partnership?for?innovation?and?systematic?and?strategic?cooperation.?The?complementary?advantages?of?“ German?technolo-gy”and?“ Made?in?China”have?laid?a?good?foundat
15、ion?for?industrial?coopera-tion?between?the?two?countries.Nowadays,?the?external?situation?of?Sino-German?industrial?cooperation?is?undergoing?profound?changes.?On?the?one?hand,?with?the?rapid?development?of?economic?globalization,?international?industrial?transfer?presents?new?features.?On?the?othe
16、r?hand,?after?more?than?40?years?of?reform?and?opening?up,?China s?manufacturing?industry?has?made?remarkable?progress?and?even?has?global?compet-itiveness? in? many? fields? such? as? digitalization,? information? technology? and?high-speed?train?manufacturing.Nowadays,?the?external?situation?of?Si
17、no-German?industrial?cooperation?is?undergoing?profound?changes.?On?the?one?hand,?with?the?rapid?development?of?economic?globalization,?international?industrial?transfer?presents?new?features.?On?the?other?hand,?after?more?than?40?years?of?reform?and?opening?up,?China s?manufacturing?industry?has?ma
18、de?remarkable?progress?and?even?has?global?compet-itiveness? in? many? fields? such? as? digitalization,? information? technology? and?high-speed?train?manufacturing.In?order?to?promote?the?pragmatic?cooperation?between?the?two?countries?in?the?field?of?smart?manufacturing?more?efficiently,?grasp?th
19、e?industrial?technology?trends?more?accurately,?and?meet?with?customer?needs?more?precisely,?Alliance?for?Sino-German?Intelligent?Manufacturing?has?compiled?and?released?Sino-German?04中德制造业数字化转型白皮书White?Paper?on?Digital?Transformation?of?Sino-German?Manufacturing前言PrefaceWhite?Paper?on?Digital?Trans
20、formation?of?the?Manufacturing?Industry?through?extensive?research.?This?paper?contains?a?comprehensive?analysis?of?Sino-German?intelligent? manufacturing? cooperation? from? perspectives? including? background,?policies,?industrial?trends,?development?overview,?cases?and?others.?It?demonstrates?the
21、?achievements?of?Sino-German?cooperation?in?the?field?of?smart?manufactur-ing.?It?also?provides?constructive?suggestions?to?promote?practical?cooperation?in?the?field?of?Sino-German?smart?manufacturing,?to?build?pilot?demonstration?pro-jects,?and?to?accelerate?the?construction?of?China s?high-qualit
22、y?manufacturing?development?system?using?the?experience?of?the?German?Plattform?Industrie?4.0.05目录 Contents中德制造业数字化转型白皮书White?Paper?on?Digital?Transformation?of?Sino-German?Manufacturing目 录综述篇一、 背?景12二、 德国工业 4.0 及中国智能制造发展现状及未来趋?势131.德国工业 4.0 的发展现状及趋?势131.1 发展现状及呈现出的问?题131.2 取得的成效及优?势132.中国智能制造的发展现状及
23、趋?势142.1 中国制造业步入平稳发展阶?段142.2 中国智能制造水平相对薄弱 制造业亟待升?级152.3 中国智能制造行业发展驱动因?素152.4 中国智能制造在重点领域的发展情?况17三、 推动中德智能制造领域务实合作的相关建?议18四、 借鉴德国工业 4.0 平台经验, 推动我国制造业高质量发?展191.德国政府充分发挥主导作用 统筹推进工业 4.0 战略实?施192.凝聚社会力量参与 共推制造业高质量发?展203.完善推进体系 构建多方协同发力推动制造强国建设的机构体?制20案例篇广汽乘用车: 打造智能制造标杆工?厂42东风装备: 从技术使能到价值赋?能48济源钢铁: 20 年数智
24、化变迁发展?史53杰克集团: 打造企业级工业物联网应用标?杆6006目录Contents中德制造业数字化转型白皮书White?Paper?on?Digital?Transformation?of?Sino-German?Manufacturing新奥集团: 从 RPA 到 AI 自动化平台智能化演进加?速66英飞凌: 提高设备数字化程度 实现高效生?产72菲尼克斯数字化转型之?路79海尔数字科技: 让数字化成为“ 疫情背景下” 的发展引?擎85新华胶丝厂: 走出基于工业互联网的数字化转型之?路92双环传动: 打造智能制造领域的“ 5G+ 工业互联网” 典?范99利欧: 构建工业互联网平台 助力
25、企业数字化转型升?级106浙江安露: 智能制造引领企业数字化转?型112君业药业: 以智能制造赋能企业高质量发?展119工交机械: 持续改进 深入挖掘数据的价?值126新天力: 发挥 IT 价值 提升企业核心竞争?力133永高股份: 精益体系下的数字化工厂建?设139水晶光电: 以数字化转型助力产业升?级146正特股份: 打造数字化工厂 推动行业新发?展153浙江凯华: 数字化转型为企业注入发展新动?力160上海电气集团: 工业互联网平台驱动数字化转型实?践16707目录 Contents中德制造业数字化转型白皮书White?Paper?on?Digital?Transformation?of
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