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1、焊 接 工 艺 评 定 报 告Welding Procedure Qualification Report评定工程/ Qualification Items:Q345E + Q345E 气体保护焊/Gas-shielded Metal-arc Welding 评定报告编号/ Qualification Report NO.: 评定日期/Date: 编 制/Written: 审 核/Authorized: 用户确认/ Customer Signature: 焊 接 工 艺 评 定 记录Welding Procedure Qualification Report公司名称:Corporate Nam
2、e:工艺评定报告编号/ PQR NO.: 日期/Date: 焊接工艺规程编号/ WPS NO.: 焊接方法/Welding Method: 气体保护焊/Gas-shielded Metal-arc Welding 机械化程度/ Mechanized degree: 半自动化/ Semiautomation 接头/Weld Joint接头形式/Joint Type: T型 T type 衬垫/Weld Back: 无 /None 焊接简图/Welding Single Drawing: 反面inside正面outside 正面焊二层后另一面清根After welding outside two
3、layers then back gouging母材/Base Material:钢材标准号/Steel Standard Number GB/1591-1994 钢号/ Steel Grade Q345E+Q345E 类、组别号 1 与类、组别号 1 相焊 P-NO. Welded to P-NO. 厚度/Thickness 35+95 35+60 mm 直径/ Diameter / mm其它/Other / 填空金属/Welding Deposit:焊条标准号/Metal pencil Standard Number AWS ET1T-1C/-9CJ 焊条牌号/ Metal pencil
4、Grade / 焊丝钢号/Welding Stick NO. H08Mn2Si 直径/ Welding Stick Diamete rmm 焊剂牌号/Welding Agent NO. / 焊缝熔敷金属厚度/ Welding Deposit Thickness 45 mm其它/Other K-71UT由高丽焊接材料大连出品/kiswel dalian ltd。共 3 页 第 1页(sheet: 1 of 3 )共 3 页 第 2 页(sheet: 2 of 3 )焊后热处理/Post- Welding Heat Treatment:温度/Temp 61010 保温时间/Holding Time
5、 2 h / two hours其它/Other 自由加热到300,加热速度VS100/h,冷却速度VB100/h,在300以下自由冷却 First heat to 300freely, the heating speed is 100/h, cooling speed is 100/h, under300 then cooling freely. 焊接位置/Welding Position: T字型对接 /type ueding joint 对接焊缝位置/Butt Welds Position PG 角焊缝位置/Fillet Welds Position / 气体/Gas:气体种类/Gas
6、Kind CO2 混合比/ Gas Mixture Scale 99.2% 流量/Gas Flow 15-20 l/min其它/Other / 技术措施/ Welding Skill:焊接速度/Speed 15-20 cm/min摆动或不摆动/Weaving Welding Yes 摆动参数/ Weaving Parameter手工 manual 多道焊或单道焊每面/Multipss Welding or One-pass WeldingEvery Surface 多道 Multiple welding 单丝焊或多丝焊/One-wire or Multiple-wire Welding 单丝
7、/single type of welding wire 其它/Other / 电特性/Electricity Feature:电流种类/Current Kind Direct Current / DC极性/Polrity ReversedPolrity /EP电流/Current 250-300A 电压/Voltage 28-32 V其它/Other / 焊缝外观检查/Visual Inspection of Completed Welds: 焊缝外表焊波均匀,无明显咬边、凹凸不平等缺陷。外观检查合格。 No undercut , No sags and crests, No defect
8、acceptable. 无损检测/Non-Destructive Examination:1超声波探伤标准号、结果/Ultrasonic Testing(Standard Number、Result) GB/T11345-89B 级 合格 / acceptable 2射线探伤标准号、结果/Radiographicl Testing(Standard Number、Result) 3磁粉探伤标准号、结果/Magnetic Particle Testing(Standard Number、Result) 4着色探伤标准号、结果/Penetrant Testing(Standard Number、R
9、esult) 其它/Other 共 3 页 第 3 页(sheet: 3 of 3 )拉伸试验/Tensile Testing试样号Coupon NO.宽(mm)Width厚(mm)Thickness面积(mm2)Area断裂载荷(N)Cracking Load抗拉强度/Rm (N/mm2)断裂特点和部位Cracking Feature&Place4-11044000560母材处/base crack4-21045000573母材处/base crack4-31044000560母材处/base crack弯曲试验/Bend Testing试样号Coupon NO.试样类型Coupon Typ
10、e弯轴直径Bending Shaft Diameter试验结果Testing Result4-1侧弯180/site bend 180=3合格/ acceptable4-2侧弯180/site bend 180=3合格/ acceptable4-3侧弯180/site bend 180=3合格/ acceptable冲击试验/Notch Impact Testing试样号Coupon NO.缺口位置Notch Place缺口形式Notch Type试验温度()Temperature冲击吸收功(J)Min. Notch Impact Energy4-1HAZ热影响V-40106KN4-2HAZ热
11、影响V-40105KN4-3HAZ热影响V-40105KN4-1WELD焊缝区V-4099KN4-2WELD焊缝区V-4095KN4-3WELD焊缝区V-4090KN结论/Result:本评定按美国机械工程师学会ASME标准第卷的规定焊接试件、检验试样、测定性能、确认试验记录正确。This Welding Procedure Qualification Report according to ASME paragraph to weld the test sample, test the ample, determinat the performance, and confirmat the testing record is correct。 评定结果/Judgment result 合格/Y焊工/Operator签字/Signature: 日期/Date: 标记/marker:填表/Written签字/Signature: 日期/Date: 标记/marker:审核/ Authorized签字/Signature: 日期/Date:
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