大型立式斜流泵安装使用说明书（中英文）.DOC

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1、安装使用说明书安装使用说明书 Operation and Maintenance Instruction Manual 56LKXA-16 SM 二二一八年四月一八年四月 - 1 - 目目 录录 Catalog 产品简介产品简介 .3 第一章第一章型号说明及资料单型号说明及资料单.5 泵资料单泵资料单 MainMain ParametersParameters .5 5 主要零部件大约重量主要零部件大约重量 MainMain partsparts approxapprox WeightWeight .7 7 第二章第二章安安 装装.8 2.12.1 安装前的准备安装前的准备 Preparati

2、onsPreparations .8 8 2.22.2 流程图流程图 ChartChart .1010 2.32.3 泵基础的灌浆及安装垫板的校水平泵基础的灌浆及安装垫板的校水平 GroutingGrouting ofof pumppump foundationfoundation andand levelingleveling ofof thethe mountingmounting plateplate .1212 2.42.4 泵、电机和其它部件的安装泵、电机和其它部件的安装 .1515 InstallationInstallation ofof thethe pumppump , ,

3、thethe motormotor andand otherother partsparts .1515 第三章第三章 运运 行行 OPERATION.27 3.13.1 运行前的准备运行前的准备 PreparationPreparation BeforeBefore OperationOperation .2727 3.23.2 启动与停车启动与停车 Start-upStart-up andand shut-downshut-down .2828 3.33.3 运行注意事项运行注意事项 .2929 NoteNote ofof operationoperation .2929 3.43.4 停

4、车注意事项停车注意事项 .2929 NoteNote ofof stopstop .2929 3.53.5 事故停机事故停机 .2929 TroubleTrouble stopstop .2929 第三章第三章泵的运行检查、拆卸、检修、维护泵的运行检查、拆卸、检修、维护.30 OPERATION, DISMANTLEMENT ,MAINTENANCE AND REPAIR.30 4.14.1 运行日运行日志志. . .3030 OperationOperation RoutineRoutine .3030 4.24.2 运行检查运行检查 .3030 OperationOperation ins

5、pectioninspection .3030 4.34.3 拆卸拆卸 .3030 DismantlementDismantlement .3030 4.44.4 零件检查零件检查 .3131 PartsParts inspectioninspection .3131 - 2 - 4.54.5 运行间隙运行间隙 .3232 RunningRunning clearanceclearance .3232 4.64.6 泵的维修泵的维修 .3232 MaintenanceMaintenance ofof pumppump .3232 4.74.7 泵停用期维护泵停用期维护 .3333 Mainte

6、nanceMaintenance DuringDuring stopstop PeriodPeriod .3333 第四章第四章常见故障、原因及措施常见故障、原因及措施.34 COMMON BREAKDOWNS AND CAUSES WITH REMEDIES .34 - 3 - 产品简介产品简介 Introduction 按照泵的结构和安装型式，立式斜流泵可分为：立式转子可抽式斜流 泵 LKX、LKS, 立式转子不可抽式斜流泵 LBX、LBS, 立式动叶可调转子 可抽式斜流泵 TKX、TKS（X 表示吐出口在泵基础之下，S 表示吐出口在泵 基础之上） According to the con

7、struction and installation of pump，the pumps can be divided to type LKX check whether damage has occurred on route. 2.1.2 贮存注意事项 2.1.2 Note 注意设备的贮存，以确保设备不被损坏。 Pay attention to stock to guarantee the equipment from damaged. 1、贮存环境 Stock condition （a） 干燥、通风、温度低于 50。 Dryness, airy , and temperature bel

8、ow 50. （b） 没有小动物和昆虫的损坏。 No damage from small animals and insects. （c） 存放在室外时，要放在排水好，杂物少的地方。 If deposited outdoors, place in a uncluttered area with good drainage. 2、机械设备的存放 Mechanical equipment stock 电机、电气设备等存放在室内。 金属表面应防潮，以免锈蚀。因此，最好是所有的设备都能存放 在室内。如果设备不能存放在仓库里，请按以上方法存放在室外。 Keep electrical motor and

9、electrical equipments indoors. The metal surfaces should be kept from moisture, in order to prevent rust corrosion. Therefore, it is best to keep all equipment indoors. If the equipment can not be kept in a warehouse, please stored outdoors according to the above-mentioned method. 2.1.3 安装设备 Setting

10、 equipment 1、无伸缩水泥 inelastic cement 2、垫块:矩形垫块、斜垫铁（由临时垫块和最终垫块组成） - 8 - 垫块需经机加工，使表面水平，以免部分接触。 Iron mat: rectangular iron met, sloping iron mat(comprising of temporary iron mat and final iron mat ).the iron mat must be mechanically finished to leave the surface level in order to prevent partial connect

11、ion. 3、常用工具 common tools 例如：扳手、螺丝起 锤子、套筒扳手 直尺等。 For example: wrench, screw driver, hammer ,pipe-wrench etc. 4、专用工具：Special tools: 例如：楔形对中块、吊环螺钉、 转子起吊工具等 For example: wedge-shape aligning plates, slinger screws, rotor suspending tools, etc. 5、起吊部件所需的垫块 plate required for suspended parts 例如：木垫块、软垫块 工字

12、钢或槽钢 For example: wood plate, soft plate, soft mat 6、检测仪器 measuring instruments 例如：水平仪、经纬仪 千分表、测厚规， 直尺、塞尺等 For example: gradienter, theodolite, amesdial, thickness-measure compasses, plumb, ruler, thickness gauge etc. 7、起吊装置 suspension equipments 例如：行车、钢丝绳 链子葫芦 for example: traveling crane, chain bl

13、ock and level, steel wire 8、焊接设备 welding equipments 9、润滑油和油脂 lubricant and grease 10、地脚螺栓部件 foundation bolts parts 11、其它 ：转子部件装配架等 others: rotor parts assembly supporting etc. 2.1.4 安装注意事项 Setting note - 9 - 1、安装前，注意看清图纸，了解泵结构，并决定安装的初步方案。 Read the blueprint before installation to understand the pump

14、 structure and decide the initial installation scheme. 2、仔细检查各零件有无损伤，将各零件配合面揩试干净，在不使用密封胶的配合 面重新涂上防锈油。准备好安装所需的各种工具和起重器械。 Carefully check parts for damage, wipe clean matching surfaces of each parts and re-paint antirusting oil on the matching surface of parts that do not use seal glue. 3、开箱、吊运时，请注意以下

15、几点： pay more attention to the following points while unpacking and hoist: a、起吊泵的转子部件时，用布或类似物将轴的起吊部分包扎好，以便保护轴。 Bind the suspending part to the shaft with cloth or similar materials to protect it while lift the rotor. b、吊运泵及其零部件时，应特别注意吊环的位置，以防吊运的零部件重心偏 移。 Special attention should be paid to the paid t

16、o the position of the suspending ring while lifting the pump and parts to prevent the shifting of the center of gravity. c、当将零部件放置在地上时，应在零部件的下面放置垫块，以保护部件的油 漆，并防止滚动。 Place mats under the parts to protect the paintwork and prevent rolling when putting parts on the ground. d、防锈 开箱后，应注意防锈。如果零件损坏或遗失，请与我公

17、司联系。 Protect the parts from rusting after unpacking. In case of damage or loss, please contact us. 注意：注意：不要将工具、零件掉到泵坑里，如果这些东西掉到泵坑里，转子部件、导不要将工具、零件掉到泵坑里，如果这些东西掉到泵坑里，转子部件、导 叶体、叶轮就可能会被损坏。叶体、叶轮就可能会被损坏。 Attention:Attention: dodo notnot dropdrop anyany toolstools oror partsparts intointo thethe pit,pit, wh

18、ichwhich maymay resultresult inin damagedamage toto thethe rotor,rotor, diffuserdiffuser casingcasing andand impeller.impeller. 2.22.2 流程图流程图 ChartChart 安装时原则上要按流程图来进行施工，也可根据设备大小和现场条件，对安装 过程做适当的变更。The installation generally should be carried out according t the chart, though proper alteration could

19、be adopted according to the size of the equipment and conditions on site. - 10 - - 11 - Chart SET UP DATUM LINE - 12 - LIFT EXPANSION JOINT SET UP SLIPPERS PUMP BASE ADJUST LEVEL FIRSTLY FOUNDRY BOLTS GROUTING ASSEMBLE OF PUMP COLUMN ADJUST LEVEL SECONDLY SPOT WELDING SLIPPERS GROUTING ASSEMBLING RO

20、TOR AND OTHERS ADJUST LEVEL THIRDLY ASSEMBLING THE MOTOR CONNECTING THE OUTLET CONNECT THE ASSISTANT PIPELINE COATING OPERATION - 13 - 2.32.3 泵基础的灌浆及安装垫板的校水平泵基础的灌浆及安装垫板的校水平 GroutingGrouting ofof pumppump foundationfoundation andand levelingleveling ofof thethe mountingmounting plateplate 安装前，首先检查吸水池

21、流道的尺寸是否符合图纸要求。 注意吸入水池泵中心线距离最近拐弯处的距离必须大于泵吸入喇叭口直径的 6 倍 （6D） ，且最近拐弯处斜坡的角度必须小于 15，否则会对泵组的运行造成无法挽回的 后果。 第二，检查泵安装基础的稳定性，安装基础水平度和尺寸 泵安装基础稳定性指泵房土建结构不均匀沉降问题，新建的泵房有时会发生下沉和 倾斜，希望泵房土建结构完成后，滞后一段时间再装机电设备。泵机组安装前，要检查 安装基础水平度和尺寸。 Firstly check that the size of the channel of intake sump coincides with the requiremen

22、ts of blueprint before installation. The distance between the centerline of the pump in the sump and the nearest bend should at least 6 diameters of the suction bell and angle of slope of the nearest bend should be less than 15 degrees. Otherwise it will result in irrecoverable lose to the operation

23、 of the pump. Secondly, check the stability, horizontality and size of the installation foundation. Stability indicates the uneven subsidence of the foundation of the pump house, as the signage the tilting sometimes will occur in new buildings. It is suggested that installation of the pump, the moto

24、r and electrical equipments should begin a period of time after the pump house is buildings. It is suggested that installation of the pump, the motor and electrical equipment should begin a period of time after the pump house is built. Leveling and size confirmation of the foundation is required bef

25、ore pump installation. 2.3.1 设定基准线 benchmarking 1、检查安装基础的水平度及地脚螺栓预留方坑两侧平垫铁的水平度（每块平垫铁水 平度要求 0.05mm/m）,检查泵的地脚螺栓孔是否与图纸要求的一致。 Check the horizontality of the installation and flat iron mats in the pit for foundation bolts. Check that the position of the holes for the foundation bolts coincide with the re

26、quirements of the blueprint. 2、用压缩空气清除混泥土地面和地脚螺栓孔，将基础面上的无关的东西拿开。 Clear the floor surface and the holes for the foundation bolts with compressed air, moving all unnecessary things from the foundation surface. - 14 - 3、根据外形安装图在安 装基础和穿墙管位置 用吊线及墨线等方式 标记泵吐出口方向中 心线及泵中心线，见 右图。 Mark the centerlines of the p

27、ump and outlet direction with a plump-line or ink marker at the location o the installation foundation and wall- through pipe according to the external diagram. 重点检查重点检查：key points 穿墙管中心线、安装基穿墙管中心线、安装基 础位十字线、泵吐出口中心础位十字线、泵吐出口中心 至泵安装层的高度至泵安装层的高度 The centerline of the wall- through pipe, the cross of t

28、he installation foundation, the height of outlet center and the mounting plate of the pump. 2.3.2 吊下伸缩节到预 定位置 Put the expansion joint to the prearranged position. 2.3.3 设置垫铁 installing the iron mat 1、所谓垫铁是插入被安装的机械设备和基础之间以调整设备水平，同时承受设 备自重和运行荷重的零件 The iron mat is inserted between the equipment and the

29、 foundation to adjust the level of the equipment and take the weight of the equipment itself and the load. 2、一组垫铁包括一个平垫铁与一对斜垫铁，也有以三个平垫铁为一组的。原则 - 15 - 上使用前者，若使用后者的平垫铁，包括辅助垫铁在内总数不得超过 5 片。 如果在初始安装时有难度的情况下，可先用临时垫铁。正式垫铁放置后，拿走临 时垫铁，拧紧地脚螺栓。 A set of iron mat includes one flat iron mat and a pair of sloping

30、 iron mats, as well as a set of three flat iron mats. If also using the latter set, the total amount of mats including the supplementary mats should not exceed 5 pieces. a、斜垫铁的锥度控制在 1/25-1/50。 b、斜垫铁的位置应尽量靠近地脚螺栓两侧。斜垫铁的 主要目的是用于泵安装垫板的校水平。 a.inclined setting slipper is 1/25-1/50. b. inclined setting sli

31、pper should close with feet bolt. In order to setting the pump plate. 2.3.4 泵安装垫板第一次校水平 first leveling of the mounting plate 1、以基础位置的墨线为准，在描准方向的同时，将泵支撑板与泵安装垫板（以 下简称泵座）合在一起安放在预定位置。泵支撑板与泵安装垫板中心线与基础位 置墨线对中。 Set the pump supporting plate and the mounting plate(hereinafter called as bedplate) successfull

32、y at the predetermined place in turn subject to the foundation ink line while lining up the direction. The centerlines of the supporting plate and mounting plate should coincide with the ink line. 2、固定地脚螺栓前为了防止地脚螺栓与泵座地脚螺栓孔错位，把泵安装垫板悬 空吊起来，将地脚螺栓插入泵安装垫板螺栓孔再原样放下，同时将地脚螺栓 置于箱框孔内，然后将泵安装垫板放在垫铁上。再放下泵支撑板联接好。

33、In order to prevent malposition of the foundation bolt and bolt holes， before fixing the foundation bolts, suspend the mounting plate and insert the foundation bolts plate on the iron mat, put down the supporting plate for a better connection. 3、水平设定是将尺放在泵安装垫板加工上面，通过水准器控制泵支撑板的水平度 偏差直至小于 0.05mm/m，而安装

34、垫板的水平度是通过垫铁来进行调整的。再将尺 放在泵支撑板精加工上面，通过水准器控制泵支撑板的水平度偏差直至小于 0.05mm/m，而泵座的水平度是通过垫铁来进行调整的。 Horizontality setting is put a ruler on the machine finished surface of the mounting plate first, and control the deviation of the level of supporting plate within 0.05mm/m. the horizontality of the bedplate is adju

35、sted through the iron mat. And then repeat the procedure to set the level of the pump supporting plate. - 16 - 4. 用发泡苯乙烯代替预埋地脚螺栓箱框不够理想，需要使用时必须特别小心，注 意不要让发泡苯乙烯残留在框内。因为用氧气、煤气等烧除发泡苯乙烯时残存 有燃烧废气，会使一期混凝土的粘接性恶化。 Replace the pre-laid casing of the foundation bolts with effervesce styrene is not ideal, so be

36、 specially carefully when it is in used and do not leave any effervesce styrene remnants in the casing. This is because waste gas might collect when using oxygen or coal gas burning the effervesce styrene, which will deteriorate the viscosity of the concrete. 重点检查重点检查 ： 1 1、对准墨线、对准墨线 2 2、水平度、水平度 0.0

37、5mm/m0.05mm/m 3 3、泵安装垫板底面与斜垫铁完全接触。、泵安装垫板底面与斜垫铁完全接触。 KeyKey points:points: 1.Align1.Align withwith thethe inkink lineline 2.2. HorizontallyHorizontally withinwithin 0.05mm/m0.05mm/m 3.3. AbsoluteAbsolute contiguitycontiguity ofof thethe mountingmounting plateplate andand thethe slopingsloping ironiro

38、n mat.mat. 2.3.5 地脚螺栓灌浆 Grouting the foundation bolt 1. 地脚螺栓插入箱框孔，拧紧螺母直至留出垫片厚度再加上 2-3 个螺纹； 1、insert the foundation bolts in the foundation holes, and fasten the nuts will only the thickness of the spacer and 2-3 screw threads left. 2. 在地脚螺栓箱框孔内浇注混凝土的过程中，注意地脚螺栓不要倾斜； 2、do not tilt the foundation bolts while grout concrete into the foundation holes. 3. 当地脚螺栓与配置钢筋有可能焊接时将其焊接或绑扎。 3、weld or tying them as soon as the bolts and reinforcing bars are able to be welded. 4、 在地脚螺栓箱框孔内浇注混凝土并捣固，灌浆至地脚螺栓预留坑高度的一半左 右，待混凝土硬化后地脚螺栓需能承