2004款丰田卡罗拉驻车制动系统维修手册(英文版).pdf

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1、3307B01PARKING BRAKEPARKING BRAKE SYSTEM3311339Author?:Date?:2004 COROLLA (RM1037U)PARKING BRAKE SYSTEMPROBLEM SYMPTOMS TABLEUse the table below to help you find the cause of the problem. The numbers indicate the probability of theproblems in descending order. Check each part in order. If necessary,

2、 replace these parts.SymptomSuspect AreaSee pageBrake drag1. Parking brake lever travel (Out of adjustment)2. Parking brake wire (Sticking)3. Parking brake shoe clearance (Out of adjustment)4. Parking brake shoe lining (Cracked or distorted)5. Tension or return spring (Damaged)3323373310323132313231

3、3307C01F41857Lock NutAdjusting Nut332PARKING BRAKEPARKING BRAKE SYSTEM1340Author?:Date?:2004 COROLLA (RM1037U)ADJUSTMENT1.REMOVE REAR WHEEL2.ADJUST REAR DRUM BRAKE SHOE CLEARANCE (See page 3231)3.INSTALL REAR WHEELTorque: 103 Nm (1,050 kgfcm, 76 ftlbf)4.INSPECT PARKING BRAKE LEVER TRAVEL(a)Pull the

4、parking brake lever to the fully applied position, and count the number of clicks.Parking brake lever travel: 6 9 clicks at 196 N (20 kgf, 44.1 lbf)5.ADJUST PARKING BRAKE LEVER TRAVEL(a)Remove the rear console box subassy (See page7110).(b)Loosen the lock nut and turn the adjusting nut until the le-

5、ver travel turns correct.(c)Tighten the lock nut.Torque: 5.0 Nm (55 kgfcm, 44 in.lbf)(d)Install the rear console box subassy.3307D01F42667Console Panel UpperA/T:Floor Shift ShiftLever Knob SubassyM/T:Console Panel UpperA/T:Parking Brake Hole Cover SubassyParking BrakeLever Subassy12.5 (130, 9)ScrewP

6、arking BrakeSwitch ConnectorNm (kgfcm, ftlbf) : Specified torqueConsole BoxSubassy Rear5.0 (55, 44 in.lbf)Lock NutAdjusting Nut12.5 (130, 9)Parking BrakeSwitch AssyParking BrakeCable No.1Console BoxCarpetConnectorPARKING BRAKEPARKING BRAKE LEVER SUBASSY3331341Author?:Date?:2004 COROLLA (RM1037U)PARK

7、ING BRAKE LEVER SUBASSYCOMPONENTS3307E01F41837F41838F42264F41840334PARKING BRAKEPARKING BRAKE LEVER SUBASSY1342Author?:Date?:2004 COROLLA (RM1037U)REPLACEMENT1.REMOVE CONSOLE BOX SUBASSY REAR (See page 7110)2.REMOVE PARKING BRAKE LEVER SUBASSY(a)Disconnect the parking brake switch connector from the

8、parking brake switch.(b)Remove the lock nut and adjusting nut from the parkingbrake cable assy No.1.(c)Remove the 2 bolts.(d)Using a screwdriver, raise the pick on the parking brakelever, and remove the parking brake cable assy No.1 fromthe parking brake lever.(e)Remove the parking brake lever from

9、the body.3.REMOVE PARKING BRAKE SWITCH ASSY(a)Remove the screw and parking brake switch assy.F41840F41841F41838F41837PARKING BRAKEPARKING BRAKE LEVER SUBASSY3351343Author?:Date?:2004 COROLLA (RM1037U)4.INSTALL PARKING BRAKE SWITCH ASSY(a)Install the parking brake switch to the parking brake leversub

10、assy with the screw.5.INSTALL PARKING BRAKE LEVER SUBASSY(a)Install the parking brake cable assy No.1 to the parkingbrake lever, temporarily tighten the adjusting nut and locknut.(b)Using a screwdriver, fix the parking brake cable No.1 tothe pick.(c)Install the parking brake lever with the 2 bolts.T

11、orque: 12.5 Nm (130 kgfcm, 9 ftlbf)(d)Connect the parking brake switch connector to the park-ing brake switch.6.INSPECT PARKING BRAKE LEVER TRAVEL (See page 332)7.ADJUST PARKING BRAKE LEVER TRAVEL (See page 332)8.INSTALL CONSOLE BOX SUBASSY REAR3307F01F42668Parking Brake Hole Cover SubassyConsole Bo

12、x SubassyParking Brake Lever SubassyParking Brake Switch ConnectorLock Nut5.0 (55, 44 in.lbf)Adjusting NutParking Brake Cable Assy No.112.5 (130, 9)EqualizerFront Floor Heat Insulator No.1Front Floor Heat Insulator No.2Exhaust Pipe Assy FrontExhaust Pipe SupportExhaust Pipe Support43 (440, 32)Nm (kg

13、fcm, ftlbf) : Specified torqueFront Floor Panel Brace5.5 (55, 48 in.lbf)5.5 (55, 48 in.lbf)43 (440, 32)Console Panel UpperFloor Shift Shift LeverKnob SubassyM/T:29.6 (302, 21)Console Panel UpperA/T:A/T:Console Box Carpet12.5 (130, 9)Connector336PARKING BRAKEPARKING BRAKE CABLE ASSY NO.11344Author?:D

14、ate?:2004 COROLLA (RM1037U)PARKING BRAKE CABLE ASSY NO.1COMPONENTS3307G01F42140F42141F42141PARKING BRAKEPARKING BRAKE CABLE ASSY NO.13371345Author?:Date?:2004 COROLLA (RM1037U)REPLACEMENT1.REMOVE CONSOLE BOX SUBASSY REAR (See page 7110)2.REMOVE PARKING BRAKE LEVER SUBASSY (See page 334)3.REMOVE EXHA

15、UST PIPE ASSY FRONT (See page 152)4.REMOVE FRONT FLOOR HEAT INSULATOR NO.1(a)Remove the 3 nuts and front floor insulator No.1.5.REMOVE FRONT FLOOR HEAT INSULATOR NO.2(a)Remove the 2 nuts and front floor insulator No.2.6.REMOVE PARKING BRAKE CABLE ASSY NO.1(a)Disconnect the parking brake cable assy N

16、o.1 from the equalizer and remove the parking brake cableassy No.1.7.INSTALL PARKING BRAKE CABLE ASSY NO.1(a)Connect the parking brake cable assy No.1 to the equalizer and install the parking brake cable assyNo.1.8.INSTALL FRONT FLOOR HEAT INSULATOR NO.2(a)Install the front floor insulator No.2 with

17、 the 2 nuts.Torque: 5.5 Nm (55 kgfcm, 48 in.lbf)F42140338PARKING BRAKEPARKING BRAKE CABLE ASSY NO.11346Author?:Date?:2004 COROLLA (RM1037U)9.INSTALL FRONT FLOOR HEAT INSULATOR NO.1(a)Install the front floor insulator No.1 with the 3 nuts.Torque: 5.5 Nm (55 kgfcm, 48 in.lbf)10.INSTALL EXHAUST PIPE AS

18、SY FRONT (See page 152)11.INSTALL PARKING BRAKE LEVER SUBASSY (See page 334)12.INSPECT PARKING BRAKE LEVER TRAVEL (See page 332)13.ADJUST PARKING BRAKE LEVER TRAVEL (See page 332)14.INSTALL CONSOLE BOX SUBASSY REAR3307H01F42665Parking Brake Cable Assy No.2Parking Brake Cable Assy No.37.8 (80, 69 in.

19、lbf)Equalizer5.4 (55, 48 in.lbf)5.4 (55, 48 in.lbf)Front Floor Heat Insulator No.1Front Floor Heat Insulator No.2Fuel Tank Protector No.1Exhaust Pipe Assy FrontExhaust Pipe Support43 (440, 32)5.4 (55, 48 in.lbf)5.4 (55, 48 in.lbf)5.4 (55, 48 in.lbf)7.8 (80, 69 in.lbf)Cable RetainerCable RetainerNm (

20、kgfcm, ftlbf) : Specified torqueFront Floor Panel Brace5.5 (55, 48 in.lbf)43 (440, 32)5.4 (55, 48 in.lbf)Skid Control SensorWire Harness Clip29.6 (302, 21)5.5 (55, 48 in.lbf)PARKING BRAKEPARKING BRAKE CABLE ASSY NO.33391347Author?:Date?:2004 COROLLA (RM1037U)PARKING BRAKE CABLE ASSY NO.3COMPONENTS33

21、01803F42652F426533310PARKING BRAKEPARKING BRAKE CABLE ASSY NO.31348Author?:Date?:2004 COROLLA (RM1037U)REPLACEMENTHINT:For parking brake cable assy No.2, perform the same procedure to the parking brake cable assy No.3.1.REMOVE REAR WHEEL2.REMOVE REAR BRAKE DRUM SUBASSY (See page 3231)3.REMOVE REAR B

22、RAKE AUTOMATIC ADJUST LEVER LH (See page 3231)4.REMOVE FRONT BRAKE SHOE (See page 3231)SST09718000105.REMOVE PARKING BRAKE SHOE STRUT SET LH (See page 3231)6.REMOVE REAR BRAKE SHOE (See page 3231)SST09718000107.DISCONNECT PARKING BRAKE CABLE ASSY NO.3(a)Remove the bolt, and disconnect the parking br

23、ake cableassy No.3 from the backing plate.8.REMOVE EXHAUST PIPE ASSY FRONT (See page 152)9.REMOVE FRONT FLOOR HEAT INSULATOR NO.1 (See page 337)10.REMOVE FRONT FLOOR HEAT INSULATOR NO.2 (See page 337)11.REMOVE FUEL TANK PROTECTOR NO.1(a)Remove the 5 nuts and fuel tank protector No.1.12.REMOVE PARKIN

24、G BRAKE CABLE ASSY NO.3(a)Using a clip remover, disconnect the skid control sensorwire harness clip from the clamp.(b)Remove the 4 bolts and cable retainer from the body.(c)Disconnect the parking brake cable assy No.3 from theequalizer, and remove the parking brake cable assy No.3.13.INSTALL PARKING

25、 BRAKE CABLE ASSY NO.3(a)Connect the parking brake cable assy No.3 to the equaliz-er.F42654F42653F42652PARKING BRAKEPARKING BRAKE CABLE ASSY NO.333111349Author?:Date?:2004 COROLLA (RM1037U)(b)Install the parking brake cable assy No.3 with the 4 boltsand cable retainer.Torque: 5.4 Nm (55 kgfcm, 48 in

26、.lbf)(c)Connect the skid control sensor wire harness clip to theclamp.14.INSTALL FUEL TANK PROTECTOR NO.1(a)Install the fuel tank protector No.1 with the 5 nuts.Torque: 5.5 Nm (55 kgfcm, 48 in.lbf)15.INSTALL FRONT FLOOR HEAT INSULATOR NO.2 (See page 337)16.INSTALL FRONT FLOOR HEAT INSULATOR NO.1 (Se

27、e page 337)17.INSTALL EXHAUST PIPE ASSY FRONT (See page 152)18.CONNECT PARKING BRAKE CABLE ASSY NO.3(a)Connect the parking brake cable assy No.3 to the backingplate with the bolt.Torque: 7.8 Nm (80 kgfcm, 69 in.lbf)3312PARKING BRAKEPARKING BRAKE CABLE ASSY NO.31350Author?:Date?:2004 COROLLA (RM1037U

28、)19.APPLICATION HIGH TEMPERATURE GREASE (See page 3231)20.INSTALL REAR BRAKE SHOE (See page 3231)SST097180001021.INSTALL PARKING BRAKE SHOE STRUT SET LH (See page 3231)22.INSTALL FRONT BRAKE SHOE (See page 3231)SST097180001023.INSTALL REAR BRAKE AUTOMATIC ADJUST LEVER LH (See page 3231)24.CHECK REAR

29、 DRUM BRAKE INSTALLATION (See page 3231)25.INSTALL REAR BRAKE DRUM SUBASSY26.ADJUST REAR DRUM BRAKE SHOE CLEARANCE (See page 3231)27.INSTALL REAR WHEELTorque: 103 Nm (1,050 kgfcm, 76 ftlbf)28.INSPECT PARKING BRAKE LEVER TRAVEL (See page 332)29.ADJUST PARKING BRAKE LEVER TRAVEL (See page 332)30.CHECK EXHAUST LEAKAGE