YCB移动型垂直耙斗式拦污栅清污机说明书-中英文.doc

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1、移动型垂直耙斗式拦污栅清污机 使用说明书Travelling trash rack &rake operational manualYCB移动型垂直耙斗式拦污栅清污机Travelling trash rack &rake使 用 说 明 书Operational manual电气(Electric)无锡市华通环保设备有限公司 WUXI HUATONG EP EQUIPMENT CO.，LTD目录一、 概述 Introduction.3二、技术条件 Technical conditions.3三、主要计术性能 Main technical performance.4四、安装、调校 Installa

2、tion and adjustment.13五、维修与保护 Maintenance and protection.14六、注意事项 Attentions.15一、 概述 Introduction控制柜适用移动式清污机，本设备外型美观，设计新颖，使用安全，维修方便。在实际应用中不仅能提高清污机运行安全的可靠性，而且在减轻劳动强度,改善工人劳动条件，节约能源，延长设备使用寿命等方面均能收到明显效果。The control cabinet is applicable for the traveling trash removing machine. The equipment is featured

3、 in nice-looking, new design, safe use and convenient maintenance. In practical use, it does not only improve safety during operation of the traveling screen, but also reduce labor strength, improve labor conditions, save energy, extend service life and etc.二、技术条件 Technical conditions1、 使用环境 Using c

4、onditions:（1） 相对湿度度：在40时超过50%，在20时，不超过90%。 Relative humidity: no more than 50% at 40 and no more than 90% at 20（2） 空气中不得含有过量的尘埃，酸盐以及有腐蚀性，爆炸性气体。There should be no excessive dust, acid salt and corrosive and explosive gas in the air.（3） 环境温度：-20 40Environmental temperature: -20 402、安装倾斜度：电控柜应垂直安装，倾斜度不

5、应超过5。Inclination of installation: the electric control cabinet shall be installed vertically, with angle of inclination no more than 5.3、供电方式：三相四线380/220V 10% 频率 50HZ 2% Power supply: 3-phase and 4-wire 380/220 10% Frequency 50HZ 2%4、本设备安装在室内 The equipment is installed indoors.三、主要计术性能 Main technica

6、l performance 1、控制回路 Control loop（1）提升电机 直接启动 Lifting motor Direct starting（2）推杆电机 直接启动 Handspike motor Direct starting（3）行走电机 变频启动 Traveling motor Frequency conversion starting（4）夹轨电机 直接启动 Rail clamp motor Direct starting2、 手动控制 Manual control将操纵台上“清污分程手动自动” 开关拨到手动位置，分别按住耙斗上升、耙斗下降、推杆推出、推杆收回、夹轨器夹紧及夹

7、轨器放松按钮能实现耙斗上升,下降，推杆推出，收回，夹轨器夹紧，放松六个动作，对应的指示灯闪烁。放开按钮侧停止，一直按住按钮，直到限位行程开关到位动作，设备自动停止，对应的指示灯亮。A Set “Trash removing programming/manual/automatic” at manual, and press rake up and down, pushing rod out and in , clip-rail device clamping and release button to realize up, down, pushing out, in, clip-rail d

8、evice clamping and release six actions, the lights flashing corresponding. They will run until loosen button; Press and hold buttons until the travel switch acts, automatic equipment to stop, the corresponding indicator.注意：当夹轨器放松到位并且耙斗上升到位时清污机才能行走。当夹轨器夹紧到位时清污机耙斗才能上升及下降。Note: Think that the lined tra

9、ck implement slackens to and slusher cleans up when rising to filth machine ability go on foot. Think that clear filth machine harrows dipper ability rising and comes down when lined track implement fastening motion arrives at a place.3、 自动控制部分 Auto control part自动控制部分又可分为分程控制和全自动控制The autocontrol pa

10、rt is allotted Cheng controlling and satisfying autocontrol detachable detachable在自动控制前需对清污机孔口位置进行检查。首先要手动把清污机停在孔口位置。然后确认操纵台上孔口位置指示与实际孔口位置是否对应，不对的话需通过孔口位置修正旋钮开关修正孔位。旋钮开关为三位置旋钮，一边为位置清零，一边为增加孔位数（修正），中间位置为清污机工作位置，例如，操纵台上为孔3定位指示灯亮，而实际位置在孔2，先把旋钮打到清零位置，再打到中间位置，然后把旋钮打到修正位置，操纵台上为孔1定位指示灯亮，旋钮开关回到中间位置，再把旋钮打到修正

11、位置，操纵台上为孔2定位指示灯亮，再把旋钮开关拨到中间位置就完成清污机孔位修正了In autocontrol front necessaries, orifice location carries out go over on clear filth machine. Ask hand movement to park clear filth machine in orifice location first. And then affirm the words controlling stage orifice location instructing that location is co

12、rresponding , incorrect or not with actual orifice requiring the switch amending a knob by orifice location to amend the hole place. The knob switch is three location knobs, be that location clears as well as, being the number increasing the hole place (be amended) , centre location being the locati

13、on working clean up filth machine, For instance, control stage being that hole 3 allocation guiding lights are bright, but actual position is in a hole 2, first a knob is stricken to zero clearing location , fights again to centre location, a knob is stricken and then to amending location , is contr

14、ol stage being that hole 1 allocation guiding lights is bright, the knob switch returns to centre location , a knob is stricken again to amending location , control stage being that hole 2 allocation guiding lights are bright , allocate knob switch to centre location again have accomplished clear fi

15、lth machine being amended(1) 分程控制（建议用户用此分程控制来操作设备） Programming control(Cheng suggesting that the consumer uses here to divide comes to handle equipment under the control of)将操纵台上“清污分程手动自动” 开关拨到分程位置，本设备分程自动定位和自动清污控制，须注意的是在拨到清污分程位置前先要手动把清污机停在孔口位置。Will operate stage travelling trash rack points cheng -

16、 manual - automatic switch to ride this equipment, automatic positioning and automatic process points, must pay attention to the travelling trash rack control is in place to travelling trash rack points to manually process before the travelling trash rack stops in orifice position.清污机动作过程如下：A proces

17、s is as follows: maneuvering travelling trash rack:首先开关拨到分程位置，清污机夹轨器自动夹紧。如果耙斗没有升到位则自动上升到位，推杆也一样，没有推出到位则自动推出到位。然后看需要对那个孔口清污。如需对1号孔进行清污就按下“孔1定位”按钮，如果设备本身在1号孔，则设备自动对孔1清污一次，如果设备不在1号孔侧自动行走到1号孔，再次按下“孔1定位”按钮，设备自动对孔1清污一次。在自动清污过程中如发生紧急情况可按下急停按钮，急停按钮复位后需把“清污分程手动自动” 开关拨到手动位置，然后再拨到分程位置，使耙斗上升到位后停止，推杆也推出到位。在自动行走的

18、过程中按下急停按钮，急停按钮复位后清污机不会有什么动作，必须重新手动把清污机行走到孔口位置，并且确认孔口位置指示与实际孔口位置是否对应，不对的话需用孔口位置修正旋钮开关修正孔位。再对其进行自动控制。须对其余各个孔清污时，它的操作和1号孔的操作一样。但是必须注意设备的运行情况。Appropriated for the first sub-way switches position, raking equipment for automatically clamping rail clip. If you do not rake the Big Dipper rose spaces will au

19、tomatically increase in place, putting the same, there is no place will automatically be launched launch in place. Then look at the need for clean-up that aperture. For more information on the on the 1st hole to clean up on pressing the hole a position button, if the device itself on the 1st hole, t

20、hen the equipment automatically Kong a clean-up time, if the device is not automatically on the 1st hole side to walk to the No. 1 hole again press the hole a position button, device automatically Kong a clean-up time. The automatic clean-up process, such as an emergency by pressing STOP button, eme

21、rgency stop button to reset after the need to clean-up sub-Cheng - Manual - Automatic switch appropriated for manual position, and then channeled to the sub-way, and make the rake Doo-up in place to stop, putting in place have also introduced. The automatic process of pressing the emergency stop wal

22、king button, emergency stop button to reset the machine after the clean-up there would be no action, you must manually re-running the clean-up machine to the orifice location, and to confirm the actual orifice orifice position-indicating position whether it corresponds to, and do not need to use the

23、 words of the amendment orifice position knob switch to amend holes. And then its automatic control. To clean up the rest of each hole, its operation and the same operation on the 1st hole. However, we must note that the operation of devices.清污机自动定位的工作流程为：首先夹轨器自动放松，然后清污机自动行走，清污机行走到位前先减速，到位后自动停止，夹轨器自

24、动夹紧； Travelling trash rack automatic positioning of the working process for rail automatic clip: first, then travelling trash rack relax, automatic walk before walking travelling trash rack in slow, are automatically stop, rail automatic clamping,清污机自动清污的工作流程为：首先耙斗下降，在耙斗下降运行后延时几秒推杆同时收回，推杆收到位后停止，耙斗继续

25、下降到位后耙斗停止,经过一段时间延时后耙斗开始上升，上升到位前推杆同时推出到位后停止，上升到位后耙斗停止。Travelling trash rack automatic travelling trash rack workflow: first, in harrow dou dou down after running harrow delay seconds while putting back after receiving a rod, stop, continue to decline after in harrow dou dou stop, rake over a period o

26、f time after time delay fight begins to rise, rising raking in place before putting in place and stop, stop rising mated rake fights.注：分程控制时，用户一次只能对一个孔口清污，当清污结束后再选择另一个孔口清污。Note: when the user first, process control of a high-pressure travelling trash rack, only when the travelling trash rack after a

27、nother notch travelling trash rack.（2）全自动控制（在使用此控制方式时，建议用户派人在现场。如有异常可以马上停止设备，避免设备损坏。） Automatic control (in using this control method, suggested in the user sends people. If there are any complications can immediately stop equipment, avoid damage of equipment.将操纵台上“清污分程手动自动” 开关拨到自动位置，设备全自动控制，须注意的是在拨

28、到清污自动位置前先要手动把清污机停在孔口位置。全自动控制又可分为本地控制和DCS控制。控制方式在主控柜上选择。Will operate stage travelling trash rack points cheng - manual - automatic switch to automatic position, full automatic control equipment, must pay attention to the travelling trash rack in automatic position before the travelling trash rack sto

29、ps in manual exhaustion. Automatic control can be divided into the local control and DCS control. Control mode in the main control cabinet.1） 将主控柜上“本地/远程开关”拨到本地位置，本设备处于本地程序控制工作状态。清污机工作过程如下：Local/remote control cabinet switch dial, this equipment to local local control program is working. Travelling

30、trash rack working process is as follows:首先清污机夹轨器自动夹紧。如果耙斗没有升到位则自动上升到位，推杆也一样，没有推出到位则自动推出到位。然后设备根据用户设定的参数运行，参数在主控柜的人机界面上设定（有清污机液位差控制的启动值、停止值及清污机运行间隔时间值）当那个孔口的液位差到达启动值时，夹轨器自动放松，清污机自动行走到这个孔口，然后夹轨器自动夹紧，自动进行清污，当孔口的液位差低于停止值时，清污机在清污工作流程结束后停止。在用户设定的运行间隔时间内，清污机没有清污时，清污机自动清污一次。其清污流程和分程控制的清污流程一样。First travelli

31、ng trash rack clip rail automatic clamping. If no rise in harrow measures are in place and automatic rising as well, putting in place is not automatic launch. Then the parameters according to user setting equipment operation, the parameters of man-machine interface in controlling ark set (travelling

32、 trash rack level control, stop the start-up and operation time interval value travelling trash rack when the orifice level difference to start value, rail automatic relax, travelling trash rack to the orifice, automatic walking and clip rail automatic clamping, automatic travelling trash rack, when

33、 the orifice level difference value, travelling trash rack than stop in after the work flow travelling trash rack stops. The operation at the user setting time interval, travelling trash rack, travelling trash rack without travelling trash rack automatic travelling trash rack. The process control an

34、d flow travelling trash rack. The travelling trash rack flow.2）将主控柜上“本地/远程开关”拨到远程位置，本设备处于远方DCS控制。用户要清污时，DCS就送一个程控清污启动信号（脉冲信号）过来，设备自动对每个孔口清污一次。如有紧急情况就送急停信号来（信号来停止，信号没有清污机就自动回到正常位置即耙斗上升到位、推杆推出到位）。Will control cabinet local/remote switch to remote locations, this equipment in distant DCS control. When

35、the user to travelling trash rack, DCS sent a signal (SPC travelling trash rack start pulse signal), automatic equipment for each orifice travelling trash rack. If there is an emergency stop signals sent to signal to stop, signal (no travelling trash rack can be returned to normal position that rake

36、 up, putting out measures).4、 报警、保护联锁 Alarm, protect interlocking本控制柜设有耙斗上升、下降、行走前行、后行等保护,当出现故障作停机报警.发生电机过载等故障也作停机报警.The cabinet has raked the measures of rise and fall, walk, subtotal, when malfunction occurs for downtime alarm. Failure is overloaded motor engine off reports to the police.四、安装调校 In

37、stallation and adjustment 1、主控柜安装在牢固的、具有地沟的基座上，用螺丝将控制台紧固在基座上；操纵台安装在清污机控制室内。箱体外壳应可靠接地。由于运输过程中的震动，可能导致某些器件上的螺丝松动，故必须在运行前把所有的螺帽、螺丝都重新紧固。 Control cabinet, has the strong installed in the base, with hogwash screws in base; console fastening Control console installed in control of indoor travelling trash

38、rack. Box shell should be reliable grounding. Due to the vibration, may cause some components of screw loose, it must be put in operation all nuts, screw are retighten. 2、在电机连接前，必须对各控制回路试验，方法是：分别启动、停止各辅机的控制回路，仔细观查各接触器的动作状态是否符合要求，在控制回路无误的情况下方可接入电机。 Before connecting in motor control circuit, it is ne

39、cessary to test, the method is: start and stop the control circuit and the auxiliary carefully observe the contactor movement state whether meet the requirements in the control circuit of the motor can access below.五、维修与保护 Maintenance and protection 本设备中某些动力元件，具有一定的使用寿命次数，如接触器自动空气开关跳闸次数等，必须定期检查，如果损伤

40、，应及时更换，以避免扩大故障。经常动作元件，应注意紧固是否松动。控制柜的门应关紧，上锁，以免发生意外事故。定位接近开关及定位感应装置须保护好，不能去碰它或移动它，以避免清污机出现定位不准或无法定位等情况。 Some of the dynamics of this device components, has a certain number of times the service life, such as the automatic air switch contactor trip frequency, the need for regular inspection, if the in

41、jury should be promptly replaced in order to avoid expansion of failures. Often movements components, fastening it should be noted that loose. Control cabinet doors should be closed tight and locked in order to avoid an accident. Location near the switches and position sensors to protect, can not to

42、uch it or move it, in order to avoid positioning machine which are not allowed to clean up or can not locate, and so on.六、注意事项 Attentions1、电动机回路采用断路器，热继电器过载，短路保护；过载，短路保护应根据当地气温条件作相应的调整。Motor circuit with circuit breaker, thermal relay overload, short circuit protection; overload, short circuit prote

43、ction should be based on local temperature conditions, be adjusted accordingly.2、所有以上事项必须由电气专业人员操作。 All of the above matters must be from the electrical professionals to operate.3、设备运行人员必须仔细阅读此说明书。 Equipment operating personnel must carefully read this manual* 无锡市华通环保设备有限公司WUXI HUATONG EP EQUIPMENT CO.，LTD F 地址(Add)：无锡市江海东路1899号F : . , . , . 1899.( 电 话：(Tel)0510-82100129,0 传真：(Fax)0510-82126280,- 邮编(Postcode)214027,E-mail: ( .: 0510-82100129,0 : 0510-82126280,- . : 214027,E-mail: 11