机械制造技术基础课件-新第2章课件(4).ppt
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1、2.1.4 Tool wear and tool life,2.1.4.1 Types of tool wear,2.1.4.2 Tool wear process and criteria,2.1.4.3 Causes of tool wear,2.1.4.4 Tool life,2.1.4.5 Influence factors of tool life,Edge chopping,Wear on rake face,Wear on rake face,2.1.4 Tool wear and tool life,Metallurgical Structure before wear,Met
2、allurgical Structure after wear,2.1.4 Tool wear and tool life,2.1.4.1 Types of tool wear,Tool wear can be divided into normal wear and non-normal wear.,The tool wear increases with time is called normal wear. It can be further divided into the following kinds according to the worn region,(1) normal
3、wear,Flank wear,Wear on the rake face,Simultaneous wear on rake face and flank,The non-normal wear is not gradually formed as time goes by, but formed when the cutting edge is suddenly broken, or the cutting edge is curled, or the tool bit is crushed etc.,(2) non-normal wear,Wear on rake face,Wear o
4、n flank,2.1.4.1 Types of tool wear,2.1.4.1 Types of tool wear,Tool Wear Criteria:when the tool becomes so dull that it can not work again, the wear caused in this limitation is called the Wear Criteria .Usually it is judged by observation,As flank wear is easy to measure, it is often used as tool we
5、ar criteria. ISO regulates that VB measured on flank surface, half way of the back engagement ,is taken as the tool wear criteria,2.1.4.1 Types of tool wear,Homogeneous wear within the region B VB=0.3mm; Inhomogeneous wear within the region B VB=0.6mm; Depth of crater on rake face KT =0.06+0.3f (f f
6、eed, mm/r).,Table 2.9 Wear criteria VB(mm),In ISO standards, the tool wear criteria (high speed steel and carbide insert) from metal cutting research are:,The wear criteria for carbide turning tools obtained in practice are listed in Table 2.9.,Tool Wear Criteria:,2.1.4.1 Types of tool wear,2.1.4.3
7、Causes of tool wear,Cutting tool wear takes place under conditions of high temperature and pressure, therefore, the causes of tool wear are very complicated, involving mechanical, physical, chemical effects and phase variation.,1 Abrasive wear,2 Adhesive wear,3 Diffusion wear,4 Phase change wear,5 O
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