产品缺陷对照表.doc

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1、产品缺陷对照表Toy English & Chinese Comparison胶水多Over glue漏水Leaking胶水少Under glue走料不到Short shot螺丝未上尽Screw unfasten缩水Shrinkage胶水霞氯Gassing装配不良Poor assembly离隙Gap on螺旋甩Screw come off热封不良Poor heat sealing擦花Abrasion mark溶合不良Poor hot melting烧焦Burn mark热贴不良Poor heat sticking螺丝批锋Screw burst气压鍋不良Poor cold sticking甩掉C

2、ame off不能移动Can not move杂色Contamination mark合金有冷纹Cold mark斑点Mottle mark气泡(压炼)Air bubble刮痕Cut mark不能保持位置Cannot hold position刮花Scratch mark不能开Cannot open凹痕Dent mark不能关Cannot close顶针痕Ejector mark不能滚动Cannot free roll外来杂物Foreign materials轮不能顺转Cannot free wheel外来头发Foreign human hair搪胶植毛不良Poor flocking外来液体F

3、oreign liquid凹痕Sink mark夹水纹Flow line开孔Void折痕Fold mark走料不到Undershot折纹Fold line无功能No-function披锋Excessive flash间谒功能Int remittent function水口Gate间谒性无功能Int non-function机汕Grease mark某一功能不良Mal-function油渍Oil mark某一间歇性功能不良Expose Int mal-function污渍Dirt mark功能不良Poor function胶水渍Glue mark弯曲Bend=Bent牙松Gear loose折曲

4、Warp age/wrinkle滑牙G ear smooth破 , 烂Broken塑料不纯Impure plastic裂Crack贴纸翹起Label peel off熨/熨金不良Poor hot stamp超声不良Poor sonic weld模线移位Part lint misalignment超声压花Nest mark装配件厚度不对称Uneven wall thickness 配件装不对称Halves misalignment 装配错误Wrong assembly夹模线Part line脆Brittleness螺丝生锈Screw rust水口料Degraded material水口未清Gat

5、e remnant溶剂印Solvent mark车缝太疏Low dense stitch超声纹Weld line缝子口水外露Seam allowance发白White mark缝口爆开Seam open夹水痕Flow mark车骨不良Poor mar rowing顶白Stress mark漏车骨Missing mar rowing透明度不良Poor transparency跳针Jumping stitches水印Water mark针孔Stitching hole压炼问題Molding condition缝边皱起Pucker搪胶不良Poor roto casting公仔衫不合身Outfit u

6、nfit沙梨皮(搪胶)Pear skin灰车靴痕Sewing machinery mark太软Too soft綃织花不良Poor embroidery太硬Too hard线未剪Untrimmed thread钳痕Clamp mark长线Long loose thread合金压炼不良Poor die-cast剪栽不良Poor cutting布料玩具Soft toy形状不对称Uneven shape公仔衫湿Outfit wet车缝不良Poor sewing公仔衫缩水Outfit shrinkage缝合不良Poor stitching公仔衫褪色Outfit fade钉缝形状不良Poor sketch

7、ing车缝太密High dense stitch魔术贴甩Velcro detach无功能Non-function麦头甩Sewing label loosen灯泡无光Light bulb w/o light物料走纱Materials run细声Small sound物料烂Materials torn无声No sound公仔Plush大声Sound too loud入棉过多Over stuffing电池片生锈Contact plate rust入棉不足Under stuffing电池片外露Contact plate expose入棉形状不良Poor stuffing电池片松Contact plat

8、e loosen入棉比例不对Stuffing disproportion电线凸出Wire expose入棉不平衡Uneven stuffing电线焊接不良Wire poor soldering棉料外露Stuffing expose断电路Short circuit长毛夹于缝口Pile trapped by seam漏电Electric leakage长线夹于缝口Thread trapped by seam电池线圈发热Battery coil over heat头发夹于缝口Hair trapped by seam开关不良Poor switch长发脱落露底Bald spot on plush开关无功

9、能Switch non-function甩色Color misration电池片甩Contact plate came off不配色Color mismatch电路板坏Circuit board damage不对称色泽Color misalignmnt电路板无功能Circuit board non-function颜色有差别Color deviation电路板松Circuit board loosen豆袋公仔Bean bag toy焊锡不良Poor soldering布料组织不对Fabric texture mismatch电线甩掉Wire detach丝带散口Ribbon fray电线弹簧甩

10、Battery spring came off物料散口Material fray不能旋转Cannot rotate纤维散口Fabric fray油漆涂喷不良Poor painting织毛不良Poor plushing油漆外层不良 Poor coating梳发不良Poor brushing补/喷油不良Poor re-painting头发剪裁不良Hair poor cutting颜料深色Dark paint发型不良Poor hair styling喷油有尘点Dust paint胶贴翘起Label peel off贴纸/唛头纸Label热熨不良Poor hot stamping喷油过少Under s

11、pray杂声Sonic喷油不良Poor spray电池弹簧凸起Battery spring expose外来飞油Foreign paint电池弹簧松Battery spring loosen喷油完成不良Poor finishing接触不良Poor contact喷油不足盖底Poor insufficient功能不良Poor function移印不良Poor tempo间歇功能Intermittent(int)-function移印不完整Tempo off position其中某一功能不良Mal-function开关间歇Switch int喷油表面变光滑Glossy finishing配件Acc

12、essory印刷不良Poor printing磨擦Abrasion声音不寻常Abnormal sound颜色不配对Color mis mation移印移位Tempo off position颜色不对称Color mismatch移印油过多Over tempo漏掉Missing移印油不足Under tempo颜色沉Dull color甩油/起皮Paint peel off颜色光亮Shine color橙皮油Orange peel电镀变黄Electro-plating刮油Scratch paint电镀脱落Electro-plating peel油污Paint smear喷油表面不平 Rough s

13、urface喷油起泡Bubble paint喷油擦花Paint abrase丝印不良Poor silk screen涂油Painting印油过多Over print喷油Spraying印油不足Under print喷油水渍Water stain mark热熨不良Poor hot stamp电镀擦花Electro-plating abrase热熨过多Over stamp 氧化Oxidation热熨不足Under stamp电镀阴阳色Electro-plating shadow电镀不良Poor electro-plating聚油Paint accumulation电镀过多Over plating漆

14、架渍油Lacquor accumulation磨擦甩色Color migration电镀发黑Electro-plating black空气Air电镀成彩虹印Electro-plating rainbow装配Assembly无功能non-function水口位Allowravce折Fold汽泡Bubble植毛Flock烧焦Burn吸塑Blister烂Broken完成Finishing弯曲Bent合身Fit爆裂凸出Burst纤维Fabric外露凸出Expose功能Function夹合工具Fixture齿轮Gear灯泡Bulb牙箱Gear box外露Bald水口Gate甩出Came off油脂Gre

15、ase裂Crack胶水Glue混杂Contamination人类Human切割Cut头发Hair不能Cannot不足Insufficient夹住Clamp挂钩J-hook条件问题Condition跳Jump颜色Color阻塞Jam外层Coat昆虫Insect压凹Crush松Loosen弄皱crimple漏出Leakage咭纸Card不对称Uneven合金Die cast移动Move深黑Dark印Mark压Dust线/痕Line分离Deviation压炼模Mould甩掉Detach差别Deviation损害Damage甩色Migration稠密Dense不配对Mismatch比例Dispropo

16、rtion物料Material顶针Ejector混杂Mottle过多Excessive窝痕Nest电镀Electro-衫骨Marrow刷毛Brush开Open散口Fray油Oil外来Foreign飞油Overspray自动Free公仔衫Outfit流纹Flow接触Contact电路Circuit发射Shot污渍Dirt公仔Figure凹Dent豆袋Bean bag黄片Die-cut电玩具Electronic toy公仔Plush保持Hold脚能动公仔Pose able发热Heat打磨/修饰Trim加热Hot梨子Pear等份Halve捕著/困Trap高度High刷Print粘住不能动Stuck镀

17、Plate皮Skin件Component软Soft剩余Residue丝Silk动Rotate屏/营幕Screen补油Re-paint粘合Seal跑了Run棒Stick刮花Scratch咭纸Sticker溶济Solvent弹音Sound螺丝Screw走料不足Short shot弹簧Spring底板Base细小Small焊锡Solder大声Loud车轴Axle短电路Short-circuit橡筋Elastic画形状Sketch说明书Program车缝Sewing方案Project no形状Shape追溯编号Tracking no编法Stitch供应商Vendor入棉Stuff跟进审核Follow-

18、up Audit线口Seam监察审核Surveillance-up Audit点/霉点Spot注明Specify太过Too评分Rating塑胶玩具Hard toy设备Profile布类玩具Ssoft toy顾客Customer软轴Shaft代表Representative过多Over精制Finisher不良Poor入口Importer翘起Peer出口Exporter部分Part针织衫衣Woven Blouses塑胶Plastic针织裤Woven Shirts线Thread裙Dresses点Point羊毛上衣Knit Tops不修饰Untrimmed羊毛内衣Knit Bottoms油Paint毛

19、衣Sweaters布烂Torn内衣Intimate织结构Texture睡衣Sleepwear穿孔Void配饰Accessories无粘合Unseal婴儿Infants电线Wire发出Issue水Water到期Expiration焊接Weld预期Anticipated湿Wet人数Employees前面Front成立Establishment后面Rear地面面积Physical Size左面Left最低.最少Minimum右面Right啤塑玩具Injection Molded Toys顶Top吹气玩具Blow Molded Toys底Bottom外衣Outerwear人类玩具Stuffed/Plu

20、sh Toys疏散Evacuation合金玩具Die-cast Toys董事长Managing Director电池操控玩具Electrical/Battery Perated Toys总经理General Manager本地Local市场经理Marketing Manager工厂Facility技术董事Technical Director访问形式Interview工程部经理Engineering Manager相等Equal to生产部经理Production Manager正常时间At regular time厂长Factory r Manage承包商Contractor主管Supervi

21、sor交通费用Transportation部件名称Part Name权利Opportunity申请人Requestor懲罚Disciplinary试验阶段Test Grade退休Retirement年龄界限Age Grade制服津贴Clothing Allowance样办描述Sample Description 年假Vacation样办数量Sample Size花红Cash Bonuses测试要求Test required齐备Available即时检验As Received环境模拟后After Pre-Con老化后检验Aging外观Aesthetics图表/海图Chart功能Functiona

22、l方法/办法Method扭力Torque输送带conveyer belt拉力Tension质量手册Quality manual跌落Drop质量程序Quality procedure咬力Bite部门手册/程序Dept manual压力Compression工作指导Work instruction耐磨性及附力Abrasion & Adhesion工序计划Process plan整理Seiri工程资料Engineering document整顿Seiton品质检验Quality inspection清洁Seiketsu试验标准Testing standards清扫Seiso目录Contents素养S

23、hitsuke范围与应用场合Scope and field of application社会Social参考资料References布置图Layout定义Definitions寿命Life品质系统要求Quality system运输Transit管理职责Management老化Aging质量体系Quality system湿度Humidity合同复审Contract review冷热Pre-con文件与资料控制Document and data control硬度Hardness采购Purchasing安全性Safety客方提供的产品Customer supplied product利角Sha

24、rp point产品标记及可追溯性Product identification and traceability利边Sharp edge工序控制Process control细小件Small part检验及试验Inspection and testing冲击Impact检验/试验状态Inspection and test status弯曲Flexure不合格品控制Control of NON-conforming product合格Acceptable纠正及预防措施Corrective and preventive action不合格Not Acceptable储存Storage主管复核App

25、roved By包装Packaging柏拉图Pareto品质记录Quality records数量Quantity内部品质审核Internal quality audits环境Environment出货检验Outgoing quality Control (OQC)培训Training进料检验Incoming quality control (IQC)服务Servicing制程检验In-process quality control (IPQC)报告File or report最终检验Final quality搬运Handling统计技术Statistical techniques记录Reco

26、rds混合装Assortment pack传真Fax胶袋装Bulk pack备忘Memorandum织线扎带Cable tie会议记录Meeting内片带Shrink wrap设计Design说明书Instruction sheet开发Development故事书Story book生产Production挂钩J-hook安装Installation蝴蝶孔Butterfly hook服务Servicing挂钩贴J-hook sticker保证Assurance整大包Whole pack品质保证部Quality assurance (QA)吸塑咭朦Blister card illegible品质

27、控制部Quality control (QC) 彩盒朦Gift box illegible水口部Trimming (TRI)籍印朦Carton mark illegible生产工程部Product engineer (PE)说明书朦Instruction sheet illegible工程部Engineer (ENG)故事书朦Story book illegible货仓部Warehouse (WH)日期印朦Date code illegible压炼部Injection (INJ)漏整包配件Missing whole pack of accessories物料控制部Product materia

28、l control (PMC)漏装配件Missing parts喷油部Spraying (SPR)漏附件Missing component移印部Tempo (TEM)漏日期印Missing date code装配部Assembly (ASS)吸塑Blister 包装部Packing (PAC)吸索咭Blister card系统咨询部Management information system (MIS)吸索不良Blister poor heat sealing维修部Maintenance (MAI)吸塑无粘Blister unseal模具部Mold repair (MOL)吸塑甩掉Blister

29、 detach行政部Administrative(ADM)吸塑咭烂Blister card damage会计部Account(ACC)吸塑缩水Blister shrinkage采购部Purchasing(PU)彩盒胶窗发白White mark on window box film工具部Tooling (TOO)彩盒折痕Fold mark on gift box营运部Operation (OTE)胶袋烂/穿孔Polybag damage外箱Master carton胶袋缩水Polybag shrinkage装货箱Shipping胶袋走料不到Polybag undershot内箱Inner car

30、ton吸塑咭剪裁不良Blister card poor die-cut吸塑装Blister Pack吸塑咭剪裁错误Blister card wrong die-cut彩盒装Gift box pack胶袋剪裁不良Blister card poor die-cut胶窗彩盒装Window box pack胶袋剪裁错误Polybag wrong die-cut开口彩盒装Display box pack 胶袋不对Incorrect blister card独立装Solid pack彩盒胶窗有凹痕Dent mark on window box film挂钩剪裁不良J-hook poor die-cut彩盒

31、压变形Gift box deform彩盒胶窗透明度不良Window box film poor transparent吸塑咭湿Blister card wet挂钩胶贴移位J-hook sticker dislocate彩盒湿Gift box wet挂钩胶贴凸起J-hook sticker expose蝴蝶孔烂Butterfly hook damage吸塑裂Blister crack蝴蝶孔皱Butterfly hook wrinkle吸塑压凹Blister crushed吸塑咭烧焦Burn mark on blister card吸塑走料不到Blister undershot挂钩内层分离J-ho

32、ok delamination彩盒胶窗顶白Window box film stress蝴蝶孔剪裁错误Butterfly hook wrong die-cut彩盒胶窗烂Window box film damage挂钩剪裁错误J-hook wrong die-cut吸塑变形Blister deform彩盒无封口Gift box unseal彩盒胶窗甩Window box film detach胶纸粘不良Tape poor sticking吸塑咭折痕Fold mark on blister card蝴蝶孔内层分离Butterfly hook delamination彩盒胶窗粘合不良Window box flap film poor sealing彩盒弄皱Gift box crumple彩盒缝口爆开Gift box flap seam open 蝴蝶孔剪裁不良Butterfly hook poor die-cut吸塑烂Blister damage咭纸内层分离Blister card delamination吸塑烧焦Burn mark on blister挂钩皱J-hook wrinkle彩盒压烂/压皱Gift box crushed第 8 页 共 8 页