锂离子电池英文(共15页).doc

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1、精选优质文档-倾情为你奉上锂离子电池技术英文词句2.3 assembly line process(5/15)流水线工艺film loading-vacuum on-film folding-sliding jig backward-top cutting-sliding jig forward-vacuum off-film unloading 放上包装膜抽真空包装膜折叠-分切夹心的后端-剪掉顶部-分切夹心的前段-释放真空-拿下包装膜station 岗位 two station 两个岗位folding 折叠 guide type 指导方式top cutting 顶部剪切 knife 刀片2.

2、3 assembly line process(6/15)流水线工艺j/r loading-vacuum on-j/r jig backward-bottom former up-upper former down-放极组-抽真空-极组夹具放在后端-模板末端在上面-顶端在下面-heating forming-former up,down-j/r jig forward-vacuum off-j/r unloading加热模板-模板上下翻转-极组夹具朝前-释放真空-取下极组station two station岗位 两个岗位heating forming pressing time,preset

3、 timer加热模板 施压时间 施压次数temperature thermocouple温度热电耦time:mmin,2max.3sec时间：press force :4050kg压力temperature:150温度2.3 assembly line process(7/15)流水线工艺film loading-fim clamp-sliding jig backward-edge pushing-tab clamp-tab unclamp-放上包装膜-包装夹具-分切极组末端-整边-放极耳夹具-卸下极耳夹具sliding jig forward-cell unloading分切极耳前端sta

4、tion two stationheat sealing top热封sealing thickness control(micrometer)热封厚度控制（毫米）sealing control pressing time,preset timer热封控制 施压时间 施压次数precision regulator精度校准temperature, thermocouple温度热电耦time :min.2max.3sec时间press force:250kg压力temperature:180250温度2.3 assembly line process(9/15)流水线工艺cell loading-v

5、acuum on-sliding jig backward-side cutting-feeding-tab cutting-放上电芯-抽真空-滑动夹心后端-裁边-流入下工序-剪极耳sliding jig forward-cacuum off-cell unloaing滑动夹心前端-释放真空-取下电芯station two stationside cutting knifeside cutting force 100kgtab cutting knifetab cutting force 100kg 2.3 assembly line process(10/15)流水线工艺cell loadi

6、ng-sliding jig backward-vacuum pad down-open-needle down-e/l filling(e/l-needle up-needle up-vacuum pad up-sliding jig forward-cell unloadingstation two statione/l supply 3kuter sub-tank on equipmentmetering pump hi -bar pump,hbd-2bc-17 accuracy; under 3.0;0.1g ocer 3.0; 3.5g2.3 assembly line proces

7、s(11/15)流水线工艺cell loading-sliding jig backward-jig backward-jig up-vacuum(vacuum chamber)-放上电芯-滑动夹心后端-夹心向后-再向上-抽真空-sealing block forward-sealing热封前端- 密封-sealing block backward-jig down-silding jig forward-cell loading-formation热封后端- 夹心翻转向下-滑动夹心前端-取下电芯-成型station two stationvacuum source 740mmhg max.v

8、acuum pumpsealing control pressing time preset tiomerpressing force, precision regulatortemperature, thermocouple热电偶time:min.3max4secpress force:250kgtemperatrure:1802502.3 assembly line process(12/15)流水线工艺cell loading-conveyor drive-numbering-numbering-head down-vacuum on-放上电芯- 启动传送带- 编号码-编号码-电芯朝下-

9、抽真空head up-head forwward-head down-vacuum purge-head up-cell unloading电芯朝上- 电芯朝前- 电芯朝下-真空净化- 电芯朝上-取下电芯speed controller motor 25Wnumbering ink jet printercell unloading magacine2.3 assembly line process(13/15)流水线工艺piercing-cell loading-sliding jig backward-jig up-vacuum°assing-穿透？- 放电芯-滑动夹心后端-夹心向上

10、- 抽真空&脱气sealing block forward-sealing-sealing block backward-jig down-sliding jig forward-cell loading热封前端- 热封 热封后端-滑动夹心前端 取电芯station two stationpiercing 6holevacuum source 750mmhg max.vacuum pumpsealing comtrol pressing time ,preset timerpressing force,preision regulator调整压力temperature,thermocouple

11、(温度热电偶)time: min.3max.4sec时间press force:250kg(压力)temperature:180250(温度)2.3 assembly line process(14/15)流水线工艺cell loading-vacuum on-sliding jig backward-cutter down-cutting-cutter up-放电芯-抽真空-滑动夹心后端-切割刀具向下-切割-切割刀具向上sliding jig forward-vacuum off-cell loading滑动夹心前端- 释放真空-取下电芯电池封口-cutting(切断) knife(刀)2.

12、3 assembly line process(15/15)流水线工艺cell loading-ist folding-2nd folding-heat pressing-3nd folding-4th folding(sicing)放电芯- 第一次折叠-第二次折叠-热压-第三次折叠-第四次折叠cell unloading取下电芯manual-loading-2st foliding-heat pressing-3nd folding-4th folding手工 放上- 第二次折叠- 热压- 第三次折叠- 第四次折叠cell transfer linear transferfolding ac

13、tuator pneumatic actuatorheat pressing pressing time,preset timerpressing forceprecision regulatortemperature, thermocoupletime:min.2max.3 secpress force:40kgtemperatrure:801002.3 assembly line process(1/6)流水线工艺jelly roll supply-jelly roll loading-cell alignment-tab straightening-提供极组-放上极组-电芯排列好-将极耳

14、伸直sealant sealing(sealant film supply)-sealant sealing(sealant film supply)-final sealing-密封胶密封（密封膜供给）-密封胶密封（密封膜供给）-最终的密封sealant film check-tab forming-jelly roll unloading(ng unloading)检验密封膜-极耳成型-取下极组2.3 assembly line process(2/6)流水线工艺al-foil supply-pre heating(contact)-pouch forming-pouch punch ou

15、t-?供应箔（铝塑膜？）-预热（连接）-成型成袋状- 袋状膜冲压打孔pouch loading(pouch pin hole check)-pouch loading-ist folding-lst folding-2nd folding-放上袋状膜（检验针孔）-放上袋状膜- 第一次折叠-第二次折叠top cutting(ng unloading)-jelly roll insertion(jelly roll alignment-jelly roll loading)剪掉顶部插入极组（调整极组-放上极组）3nd folding-pre heat sealing-package unloadi

16、ng第三次折叠-预热密封取下包好的电芯2.3 assembly line process(3/6)流水线工艺cell loading-lst top sealing-2nd top sealing-top cooling-side sealing-side cooling-放上电芯-第一次顶部密封-第二次顶部密封-顶部冷却封边两边冷却side cutting-short check-cell unloading-ng unloading裁边- 测短路取下电芯ng是什么啊？package loading-pre weighing-package opening-e/l filling(e/l d

17、ispensing e/l supply tank)放上包装好的电芯预称重打开电芯- 注液（分配电解液 电解液供给罐）-lst vacuum-2nd vacuum -lst sealing-2nd sealing-plst-weighing-package unloading-第一次抽真空-第二次真空-第一次密封-第二次密封-？-称重-取下电芯package loading-package aging-formation 放上电芯-电芯老化-化成cell loader-cell-loading-piercing-vacuum°assing heat sealing-2nd sealing

18、-装电芯设备-电芯-装上电芯穿透（？）-抽真空& 脱气 热封第二次密封side trimming-cell unloading 修边- 取下电芯cell loading-lst folding-2nd folding-3rd folding-4th folding-5th folding(sizing)-放电芯-第一次折叠-第二次折叠-第三次折叠-第四次折叠-第五次折叠（量尺寸）5th folding(sizing)-tab cutting-height&vision check-final weighging-final weighting-第五次折叠（量尺寸）-剪极耳-检验高度&视觉-最后

19、称重ng rejection-cell unloading-cell unloading-cell palleticing 挑选，排除-取下电芯- （用托盘）搬运电芯？1.1assembly line specification products流水线特殊产品can type(壳体类型) aluminum can(A3003) 铝壳（材质A3003） conventional prismatic type ,not oval type 传统的方型，不是椭圆型model of cell电池型号 basic design model:xx-yyzz基本设计型号：XX-YY-ZZrange 范围 w

20、:3034mm t:4.010mm h:4067mm宽： 厚： 高：cathode tab正极耳 AL,t0.080.12mm,w3/4mm铝带，厚度0.080.12mm宽度3/4mmwelding to top cap with ultrasonic welder 用超声波焊接机超焊在极片头部anode tab负极耳 ni,t0.080.12mm,w3/4mm镍带，厚度0.080.12mm宽度3/4mmwelding to top cap with resistance spot welder用阻抗点焊机 焊在极片头部can seam welding壳盖的缝隙焊接 side welding侧

21、面焊接top insulator 顶部绝缘片 injection molded注液模具bottom tape wrapping底部贴胶纸 pp-tape,same as j/r wrapping tape, roll,w:2832mmt:0.050.10mm o.d:200mm core id:3inchesfor xx30zz width 28mm,for xx34zz width 32mmfill port welding 补焊砂眼 AL Ball (Al050,1.370.03mm),laser seam welding 激光焊接e/l filling accuracy 精确注液量 un

22、der 3.0g; 0.1g over 3.0g 3.5g r/l filling volume:17g 注液量范围17gmodel change exchange tool,jig, carrier&tray搬运工具，夹具，搬运盒&托盘option:only carrier&tray (others:sutomatically adiusted其它：适当调整)tray托盘 jr极组(256pcs),can壳(300pcs),cap盖帽(100pcs),(rivet)all trays are prepared user1.2assembly line specification equipm

23、ent流水线特殊设备line tact time 流水线标准工时 2.0(30ppm)Drive mechanism 发动装置 cam,ac servo drive&air actuatorelectrical power 电源 286kva,3p-380v10%,50hz1hzpneumatic source 气源 13300l/min,0.6mpa (include welding jig cooling包括焊接模具冷却)nitrogen gas 氮气 285 l/min, 0.6mpa(for laser welding shield gas激光焊接防护气)laser cooling w

24、ater激光焊冷却水 320 l/min,below25fume collector 烟、气收集罐 400cfm,explosion-proof type for al-fume,outdoor typefume suction main piping 抽气主管道系统 4 inchexhaust piping排气管道系统 5inchdry air piping干燥气管道系统 5inchdry chamber(total) 干燥室 20.78m3 total weight总重量 14.8ton(approx大概),(not include laser welder不包括激光焊接机) floor

25、load 场地负荷 1500kg/m2 dry room height干燥室高度 2500mm(min)can seam welding壳盖的缝隙焊接side welding侧面焊接,welding speed 焊接速率1015mm/sec.(approx) cartesian robot stageelectrolyte filling process注电解液工序40station-80 jig index unit,vacuum真空 &pressurize加压elctrolyte filling range注液范围 depend on internal dead space of cell

26、 design根据电池设计内部的绝对空间 hbd-2bc series of hibar pum, japan hibarleak check 测漏 differential pressure check system,100pa max.不同压力测试系统，最大为100paaccuracy:+/-0.5%精确度need test actual work 需要通过实际操作测量2.1 assembly parts name&compositionball-top cap assembly盖板流水线(t/c)-top insulator顶部绝缘片(t/l)-cathode正极耳(al-tab铝带)-

27、anode负极耳(ni-tab镍带)-bottom tape底部胶纸(b/t)-jelly roll极芯(j/r)-aluminum can铝壳2.2 assembly process basic specification装配过程概述3.1 prismatic lib assembly processbottom tape底部胶纸-jelly roll insertion极芯入壳-top insulator顶部绝缘片-tab forming极耳修整-top-cap welding顶部极耳焊接-top cap folding极耳折叠-top cap setting卡极耳-seam weldin

28、g焊缝焊接-leak check测漏-electrolyte filling注液-ball insertion压钢珠-fill port welding补焊砂眼（？）3.2 assembly line process(1/8)can supply供应壳 non dust paper tray无尘的纸盘can tray size装壳的盘子尺寸 270*212*22/32htray capacity盘子容量 -450can/tray -496can/tray (suppiled by user)stack volume堆叠范围 48/50h:8tray 65/67h:6traycan supply

29、供应壳体-can loading放上壳体-can check检验壳体-jelly roll loading放上极芯(ng reject-bottom tape check检验底部胶纸-bottom tape wrapping贴底部胶纸-jelly roll supply供应极芯-from winder从卷绕机)-jelly roll centering极芯放在正中央-jelly roll insertion插入极芯-insertion height check检验极芯入壳高度-ng rejectj/r supply 极芯供应 tray from winder来自卷绕机的盘子j/r tray s

30、ize放极芯盘子的尺寸 540*540*50hj/r capacity 容纳极芯的数量 48/50h:40*8=320/tray65/67h:40*6=240/tray supplied by userstack volume堆叠范围 8 traytray handling盘子搬运 using manual cart用手推车bottom tape底部胶纸 pp tape,rollcore size标准尺寸 3 inch paper coreb/t color 底部胶纸颜色 blue or green兰色或绿色b/t check 检验底部胶纸 color sensor颜色传感器3.2 assem

31、bly line process(2/8)tab straightening拉直极耳tab position check检查极耳位置top insulator insertion插入绝缘片(t/I escapement镊子？top insulator supply供应绝缘片)T/I presence check检查绝缘片tab forming极耳修整j/r final insertion极芯入壳t/c welding盖板焊接(ni tab镍带)(t/c direction check检查盖板方向top cap supply盖板供应)al tab welding铝带超焊cap/tab weldi

32、ng check检验焊接是否牢固tab folding极耳折叠t/csetting&check固定、检验盖板ng rejecttop cap supply盖板供应 tray from cap assy m/ccap tray size 装盖板盘子的尺寸 340*240*18hcap capacity能装盖板的数量 18*6=108 cap/traystack volume 堆叠范围 24 tray(2592 cap)j/r final insertion极芯入壳 include j/r insertion height check包括检验极芯入壳高度ni-tab welding焊接镍带 res

33、istance spot welding,2points阻抗点焊机，2点 include welding current monitor包括焊接电流监控器al-tab welding铝带超焊 ultrasonic welding超声波焊接 40khx/800w/branson brandtop insulator顶部绝缘片 pull check拉力测试 cap height check盖板高度检验t/c setting check 检验盖板牢固性 setting height check检验固定的高度3.2 assembly line process(3/8)height check#1高度检

34、验1#pre spot welding预点焊height check#2高度检验2#ng reject排除不合格品？seam welding#1焊缝焊接1#seam welding#2焊缝焊接2#seam welding#3焊缝焊接3#seam welding#4焊缝焊接4# (jig cooling模具冷却)short check测短路ng reject排除不合格品pre spot welding预点焊 laser spot welder激光点焊机,3-points 50w/2-fiber,1system(supplied by user)height check#1 高度检验1# chec

35、k the top cap setting height检查盖板固定的高度height check#2 高度检验2# check the top cap welded height检查盖板焊接高度seam welding缝隙焊接 laser welder激光焊接机,1015mm/sec,700w/2-fiber,4systems require speed down for 34xxyy 对于34xxyy需减速 models (prevent against overheat预防过热)supplied by userjig cooling 模具冷却 vortex tube,using comp

36、ressed air热交换管道，采用压缩气体 air pressure 0.65mpa (minimum)气压shield gas supply保护气供应 nitrogen gas,0.65mpa18/min氮气 with digital flow meter数显流动仪表fume collector烟气收集罐 400 cfm,1.5kw,amanl/japan explosion proof,outdoor type户外气体排放装置short check测短路 lcr meter3.2 assembly line process(4/8)vacuum out释放真空 equilibrium平衡

37、状态leak detection测漏vent排除气体ng reject排除不合格品leak check procedure测漏程序atmosphere气体vacuum抽真空equilibrium平衡状态detection测漏leaked cell漏气电芯normal cell正常电芯leak check测漏 differential pressure,100pa max. 不同压力测试系统，最大为100pavacuum out-100kpa max.释放真空leak detection time 8.0sec.max.测漏时间using master cell采用好的电芯accuracy:+-

38、0.5%精确度cell handling搬运电芯 8 cells,simultaneously check 8只电芯，同时检查3.2 assembly line process(5/8)pre weighing预称重cell loading放上电芯e/l dispensing电解液分配vacuum/vent抽真空/排气vacuum抽真空pressurize加压vent排气cell unloading取下电芯post weighting快速称重ng rejectelectrolyte supply供应电解液 drum桶,200 liter using nitrogen gas使用氮气, 0.02

39、0.04mpa sub-tank in equipment装置内的储槽,3 litermetering pump 抽吸仪表 hibar pump,japan hibar hbd-2bc series*2vacuum抽真空 -700mmhg,(max.-740mmhg) suction capacity抽吸泵容量310/min. r5c 0040e*02,busch/germany德国？Pressurize加压 nitrogen gas氮气,0.150.2mpaWeighing称重 load-cell,6digits,nmb/japan日本 Display显示;000.00gnozzle cle

40、aning 清洗喷嘴 nitrogen gas blow out用氮气吹,0.150.2mpa for blow out the remained e/l 把剩余的电解液吹出来process time 工序工时 128sec (max)filling accuracy 注液精确度 under 3.0g;0.1g 小于3.0g，0.1g over 3.0g; 3.5% 大于3.0g; 3.5%3.2 assembly line process(8/8),al ball typecleaning paper supply供应纸巾-cap face cleaning清洁盖帽表面-cleaning p

41、aper supply供应纸巾-cap face wet cleaning盖帽表面除湿-solvent dispenser溶剂给料器-fill port cleaning清洁注液孔-cleaning paper supply供应纸巾-ball insertion钢珠插入-ball supply钢珠供应-ball press压钢珠-ball height check检验压钢珠的高度-ball seam welding钢珠缝隙焊接-welding check焊接检验-uv glue dispensing UV胶水给料-ng reject-uv curing紫外光固化？-cell unloading

42、取下电芯cleaning paper清洁纸巾 non-dust paper,roll,width 14mm无尘纸巾，卷，14mm宽 3 inch paper coreballsupply钢珠供应 bowl feeder钢珠进料器 requies testing by the actual sample目前测试样版ball press force压力 3540kgfseam welding定位焊接方法 laser seam welder,6.5mm/sec激光焊接工作 350w/-fiber,1 system焊接系统(supplied by user)适当调整6.1 model change t

43、ime 型号变化时间 manual conversion type 46-30-48 vs 46-30-xx:6 hours approx.(only differentheieght)xx-xx-xx vs yy-yy-yy:3days6.2 delivery交货 manual conversion type 7months to shipping,after l/c open6.3 customer scope 客户范围 primary main power wiring to control panel of the each equipment,with main power panel.主要的电源线控制每一个设备的主电路板？Primary main pneumatic piping to beside the each equipment, with main air-filter unit.主要的气管道系统装在每