(完整版)铝合金表面处理必备笔记稿.pdf
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1、1 铝合金制品的表面处理第一章概 述一、铝及铝合金表面处理的目的:(主要指阳极氧化)1、防腐蚀天然氧化膜薄,阳极氧化膜厚10m 漆膜耐磨、耐蚀、耐光、耐候2、防护 装饰形成微孔人工氧化膜后,可染成各种颜色和图案。3、功能作用绝缘性 100m 微孔渗渍硫化钼润滑剂摩擦系数电沉积磁性金属磁性录音盘、记忆元件等等。二、铝及其合金表面处理的分类机械法、化学法、电化学法、阳极化膜后处理(见后面附录)三、铝型材表面处理产品种类目前市场上常见的有:1)阳极氧化(银白、砂白料)2)阳极氧化+电解着色(浅古铜、古铜、黑色等)3)电泳涂漆4)静电喷漆、氟碳喷漆5)静电粉末喷涂2 四、铝及铝合金表面处理工艺流程1、
2、建筑铝型材阳极氧化处理和喷涂工艺流程:电泳固化成膜脱脂碱蚀中和出光阳极氧化(DC 法)电解着色(AC 法)封孔脱脂酸洗化学转化静电喷涂固化成膜2、通用工业用铝合金部件(机械部件、电器部件等)阳极氧化处理工艺流程:草酸法脱脂酸洗中和出光阳极氧化硫酸法(染色)封孔硬质阳极氧化法3、装饰用铝合金部件(汽车装饰部件、照相机部件等)阳极氧化处理工艺流程:机械喷砂染色印刷(人工修整振动抛光)脱脂化学炮光阳极氧化(硫酸法)封孔电化学抛光第二章 铝材阳极氧化前的处理铝合金建筑型材生产工艺流程:铝材装架 脱脂 水洗 碱蚀 水洗(二道)中和(出光)水洗 阳极氧化(DC 法)水洗 封孔水洗着色(AC 法)水洗水洗卸
3、架文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6
4、A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A
5、6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E1
6、0J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9
7、G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C
8、3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8
9、E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J2文档编码:CD5G9G6A5Y7 HJ1O3C3A6X7 ZX8J6Q8E10J23 第一节装 架一、方式:横吊式、竖吊式纵吊式特点:1、适合大批量生产:每批可装载大量铝材2、减少装卸工人:减轻了装卸时的劳动力3、降低生产成本:溶液带出量少,减少化学品消耗量,夹具不浸入处理液中,减少夹具消耗量。4、减少用水量:带出水量减少,耗水量及废水处理量
10、减少。适于生产能力在600吨/月以上。目前,一般采用横吊式为多。二、注意事项:(横吊式)1)铝材要有一定倾角(3o 5o)便于氧化时气泡逸出。2)扎料要紧,导电杆脱模要干净保证导电良好。3)每根料之间间距应保证防止色差。4)避免不同型号、长度的料扎在一起着色防止色差。5)每次上料面积要一定,最好是对极面积的80%,最大 100%。第二节脱脂处理一、目的:除去制品表面的工艺润滑油、防锈油及其他污物,以保证在碱洗工序中,制品表面腐蚀均匀和碱洗槽的清洁,从面提高氧化制品质量。文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10
11、HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10
12、M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编
13、码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F
14、1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6
15、ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N
16、7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4
17、F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R34 二、油脂种类:动物油、植物油属皂化油,可与苛性碱发生皂化反应矿物油属非皂化油,不与苛性碱发生皂化反
18、应锯切液三、脱脂方法与原理1)有机溶剂:酒精、煤油、汽油、丙酮、甲苯、三氯乙烯、四氯化碳等。利用溶剂对油污很强的溶解能力将油除去。对Al 基体无腐蚀性。2)表面活性剂:合成洗涤剂、金属清洗剂等。利用有效成份对油污的优良的皂化、乳化、分散、渗透能力将油污除去,对铝基体无腐蚀作用。3)碱性溶液:NaoH+添加剂(乳化剂)利用溶液中的某些碱性物质与油污发生皂化或乳化作用来达到除油污之目的。皂化作用除去动、植物油乳化作用除去矿物油皂化反应:C3H5(C17H35COO)3 3NaOH 3C17H35COONa3C3H5(OH)3 硬脂酸苛性钠肥皂甘油乳化作用:略成份及其作用:NaOH:皂化反应,除油作
19、用。文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ1
20、0N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4
21、F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10
22、 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L1
23、0M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档
24、编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10
25、F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6 ZQ10N10F1N5R3文档编码:CW1L10M9X4F10 HW6N7T4F3C6
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