螺丝机械打头机说明书(英文版.doc

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1、Fully Automatic High Speed Heading Machine SeriesInstruction 0757- http: E-mail:x7146Reading contents1. Functions of heading machine12. Basic manufacturing processes for screw13. Technical spec. and parameters of heading machine24. Preparation before lifting and installation of heading machine35. Sy

2、stem layout of heading machine46. Adjustment of heading machine57. Common failures analysis of heading machine 108. Maintenance of heading machine119. Parts drawings of heading machine12Guangdong Xiongsheng Screw Machinery CompanyTaiwan technologyQuality assurancePrefaceThank you buying Xiongsheng t

3、hread mechanism products, the machines of our company are accurately made by the current advanced technology in domestic and abroad with priority improvement and assisting the high quality materials, the machines have the advantages of rapid speed, high accuracy, high stability and permanent durabil

4、ity. The machine are suitable for the factories mass producing screws and other hardware and metal products; before buying and using the machine, please carefully read the below instruction firstly, and further understand products and correctly operate the machine, if there are some insufficient thi

5、ngs, please correct. Thanks.*Polite Notice*1. Must safety earth power supply of machines.2. Before work, should daily check the machines seriously to confirm whether the oil circuit is normal and whether the all tighten parts are loosening?3. When adjust or work, cant put hands in the machines.4. Pl

6、ease dont disassemble sheave shield work.5. Please dont work under the status of missing oil, the machines run with rapid speed, and the lubricant is the most important.6. If there is noise during work, should stop and check immediately.1.Functions of heading machine:1. The machine belong to the col

7、d heading machine, the function is the first molding and the second punching products, which is mainly used for forming the heads of the screw products, the work principle is line materials calibration, accessing lines, sending materials to the main mold, first punching initial forging, and second p

8、unching the formed blank materials and withdraw. The work gets done without any letup, the production capacity can be up to about 200 every minute, which belongs to the more advanced products in the current technology.2. Upsetter various materials: Common steel, carbon steel, stainless steel, copper

9、, aluminum, and alloy steel etc with widely functions. (For the stainless steel and alloy steel, can heat them to the appropriate temperature with the heater, and can upsetter.)3. The machine can make the common products such as the common self-tapping screw, electric screw, micro-screw, socket head

10、 cap bolts, self drilling screw, fiber plate screw etc. For an example PKO can upsetter other non standard abnormal hardware and metal products.2.Basic manufacturing processes of screwCoarse line Wire Heading Thread rolling Heat treatment Plating (color) Packing Brief introduction of processes and m

11、achines needed:1. Pull the coarse line to the line patch needed. (Wire drawing machine)2. Adjust, produce, and form the head of screw on the heading machine. (Screw heading machine)3. Grind tooth on the coil thread rolling machine, and form the screw completely (Coil thread rolling machine)4. Treat

12、the semi-finished screw in the heat treatment according to the standard (Heat treatment furnace)5. According to the requirements, process plating etc. (Zinc plating machine)6. Packing and out of factory (Packing machine)3.Technical spec. and parameters of heading machineProduction technology paramet

13、ers of HM12 series heading machineTypeHM12-3HM12-4HM12-5HM12-5LHM12-6HM12-6LHM12-6LLHM12-8HM12-10LMade exterior diameter（mm）13242.552.5536363648510Made length（mm）518540565590560590512051205200Minute capacity (pcs)1802201301801201607010070907090709060805070Main slider stroke（mm）4068931209312015315325

14、0Precision punch (mm)20101010102020Size of main mold (mm)20*3530*5535*8035*11050*8050*11050*14760*15080*230Size of cutting die (mm)13.5*2515*3019*3519*4022*3522*4022*4028*4035*45Size of the first and the second mold (mm)18*4024/20*5531*7031*8036*7836*10036*10040*10550/55*165Size of scissors (mm)6*25

15、*458*35*659*32*809*32*8012*38*8012*38*8012*38*8012*38*8016*40*115Main motor (kw)1.11.52.22.2(level6)5.5(level4)5.5(level65.5(level6)5.5(level6)7.5(level6)Net weight (kg)60010001400160022002400300036007000Size of exterior type (m)1.2*0.8*0.851.6*0.85*1.052.1*0.97*1.12.3*0.97*1.13.*1.15*1.23.2*1.15*1.

16、23.3*1.3*1.33.2*1.55*1.63.5*1.7*1.6Production technology parameters of HM12 series semi-hollow heading machineTypeHM12-3WHM12-5WHM12-6WHM12-6WMade exterior diameter（mm）132.553636Made length（mm）5105505505100Minute capacity (pcs)80100709070905070Depth of end holes (mm)35310310310Main slider stroke（mm）

17、409393153Precision punch (mm)201010Size of main mold (mm)20*3535*8042*8042*147Size of cutting die (mm)13.5*2519*3522*3522*40Size of the first and the second mold (mm)18*4031*7036*7836*100Size of scissors (mm)6*25*459*32*8012*38*8012*38*80Main motor (kw)1.12.2（level6）5.5（level6）5.5（level8）Net weight

18、(kg)650150023003200Size of exterior type (m)1.2*0.8*0.852.3*0.97*1.13.2*1.15*1.23.3*1.3*1.3Size of thimble (mm)8*10016*50018*20018*2204.Carrying and installation of coil thread rolling machine1. Carry the packaged machine should tie wires to lift (fig.1) and unload stably according to the lifting la

19、bels on the packaging box, and cant be over declining. After out of box, carry the machine, take the forklift as main, and should pay attention to avoid damaging the surface of machine.Fig.1 machine lifting drawing2. After out of box, firstly check appearance status of the machine, and check accesso

20、ries and tools according to Container Load Sheet.3. The installation of series machines are easy, only need put on the platform of foundation and press the around of machines with pressing blocks.4. After installation and adjustment of machines, clean the antirust oil on the exterior of machines wit

21、h cleanser, and fully add the lubricant according to the regulation of machine lubricate system.5. Electric system of machines.Electric capacity of machines requires: Voltage of power grid is allowed to wave within the scope of 10%-15%. Frequency of power grid is allowed to wave within the scope of

22、50Hz1Hz. Checks whether the power supply consists with the requirements of machines, otherwise, please dont start the machines with force, so as to avoid accidents happening. According to the protection of power supply on the electric principle drawings (fig.2), connect the leading wire of power sup

23、ply on the wiring plate of power supply and the earth columns. After connecting the power supply, according to the electric principle drawings and the electric elements detailed list, operate the machines and check the completion status of functions of every operation button. After all status are no

24、rmal, can enter in the production status.Fig.2 Circuit diagram5.System layout of heading machineFig. System layout1.System listNo.in drawingName of handleFunctions and instruction1Materials limit barAdjust and fix the length of the cold heading line materials2Pressing hand wheel Tow and supply the l

25、ine materials3Upright line wheel Correct the camber in the upright direction of the line materials4Level line wheel Correct the camber in the level direction of the line materials5Back-action trunkTo arrange and adjust the return materials lever swing and back the position.6Shifting fork swingSupply

26、 and stop the line materials.7Sending materials tie barDriveline connecting bar of sending materials8Return materials barPunching bar for return the finished nail blank9Moving mold mount For the first and second punches installation10Draw bolt For adjusting the level size of the first and second pun

27、ches to the center11Punching bolt For adjusting the upper and lower limit points of lifting carriage, and arranging.12Piston tilted bar For basic adjusting the forward and backward movement of punch heads13Return materials pistonLever connecting piece of the long and short finished nail blank.14Pist

28、on tighten bolt The device to adjust the forward and backward movement of punch heads and fasten the piston.15Adjustable disk Adjust the sending materials length and fasten.16Oil pump and auxiliary motor The device for supplying the oil of the lubricated (cooling) system.17Connecting rod and coverDr

29、iveline connecting piece of the punch heads and crank.18Distribution boxThe box to install the electric elements and connect the wire.19Motor adjustable hand wheel For adjusting and loosening the convey V20Main motor The Main drive power motor21Small gearFor adjusting lifting speed of main drive pow

30、er pieces and lifting carriage.22Inside tooth of gearFor adjusting the action speed of the scissors bar cutting materials and sending materials23Left and right nut bush Left and right thread, for adjust and arrange the position and the journey of the scissors port.24Spring bracketFor adjusting the l

31、ifting position of the down carriage and lifting speed25Knife clamping materials（up）For clamping and sending the blank materials after cutting.26Scissors rod (down)For clamping and sending the blank materials after cutting and adjusting the position of the scissors port.27Main mold mountThe installa

32、tion fasten seat of the main mold6.Adjustment of heading machine(1)Preparation before work1. General check before work:a) Check whether all bolts and nuts of parts are loosening.b) Fill the definite lubricant (check the initial point of the machine and check whether the rotating is good.)c) Rotate t

33、he fly wheel by hands or the sudden moving for twice, so as to check whether the rotating is good.(Note: check the equipment using air machine is normal.)2)Preparation of the tools and moldsATools for adjustmentBMeasurement tools（for inspection ）CManufacture tool1. Hatch spanner2. Double offsetting

34、spanner3. Hexagon spanner4. Screwdriver5. Plastic hammers or copper stick6. Wire-cutters7. Monkey wrench and special spanner1. Vernier caliper2. Micrometer3. All special gauge1. The main mold2. The main punch thimble stick3. The first punch mold crust4. The first punch moving mold5. The first punch

35、pad6. Springs7. The second mold8. The second thimble3)Preparation of materials (1)Arrange the disk round materials on the shelf.(2)Cut the knot of the loop with the wire-cutters(3)Cut the abnormal parts of the ends of the line, and file the ends with a file to round.(4)Calibrate the ends of the line

36、 (about 2-3 meters), for the one with more thick, implement with rectification machine.(5)Calibrate the ling through the calibrate wheel(2) Installation of materials and mold1)Installation of the materials sending wheel(1)Loosen the assembly screw of the sending wheel, and install the sending wheel

37、(2)The groove of the sending wheel is used for the closed materials diameter or a littler bigger.2)Installation of the mole (fi.g1)a.Assembly of the main mold, scissors mold and scissors pieces(1)Return the scissor shaft to the end(2)Clean the fixed holes of the scissors shaft and main mold to keep

38、clean.(3)Put the spring in the scissor mold and put in the scissors mold(4)Cooperate the main mold and stick of the main mold and punt in the holes of main mold, and install the fixed screw of the main mold to fasten.(5)After the scissors pieces assembling the hexagonal screw and pad ,and fix genera

39、lly.(6)Insert another the main stick in the holes of the main mold, send the scissors pieces to the holes of the main mold, loosen the fixed screw cap of the scissors trolley shaft, adjust the scissors and screw, until the scissor pieces lifted to the top stick of the main mold, firstly generally fa

40、sten the scissors pieces and generally adjust the screw, and make the center correct.(7)Return the scissors shaft and loosen the scissors mold fixed screw, make the scissors mold close to the scissors pieces and fasten the screw.(8)Adjust the square screw on the cover and make the distance between t

41、he scissors pieces and holes of the mold is 0.5mm.(9)Adjust the clamper of blocking knife, and make the distance between the clamper and the scissor mold is about 0.5mm.(10)After assembly finished, test run, check whether the materials can output and cut normally.Fig.1b.Assembly of the first punchin

42、g mold (fig.2)(1)Clean the punching assembly hole of the punching mold mount.(2)Assemble the first punching mode, ejection pin of punching mold, spring, pad and washer such as fig.2 and insert the installation holes with hands or sudden moving, rotate the fly wheel to make the punching mold go ahead

43、, and put the pad for blocking between the punching mold and bed mold, and close to the underside of the support bracket, this installation method is more convenient.(3)Fix and lock the tension screw of the first punching mold.Fig.2Note: The punching mold fixed screw should be tightened; otherwise t

44、here will be dangerous during running.C.The installation of the second punching mold is the same with the assembly method of the first punching mold. Please see fig.2(3)Adjustment of heading machine (fig.3)1. The adjustment of the length of materials cutting(1) The length of materials is the length

45、of length of rod and head length without deformation.(2) Rotate the adjustable screw in the fig.3, and adjust the materials blocking plate to the length needed, and tighten the fixed screw.Fig.3Notes:a) Measure the length of materials after cutting, and must be the definite length.b) Make sure whether the notch is good or not by sights.c) When the contact faces of the materials screw is not good, otherwise there also is bad phenomenon happened on the notch. 2. The adjustment for the length of materials t