630千牛卷扬机设计说明书.pdf
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1、1四川大渡河瀑布沟水电站工程冲砂闸 630KN 固定卷扬式启闭机设计说明书黄河勘测规划设计有限公司YellowRiverEngineeringConsultingCo.,Ltd二六年五月2一、概况四川大渡河瀑布沟水电站工程630KN 卷扬启闭机装设于尼日河冲砂闸启闭机排架上的机房内,用于用于启闭尼日河冲砂闸工作闸门。控制方式为现地和远方计算机控制。二、设计依据和设计原则a)设计依据主要依据和参照标准、规范:四川大渡河瀑布沟水电站工程卷扬式启闭机、液压启闭机招标文件起重机设计规范(GB3811)水电水利工程启闭机设计规范(DL/T5167-2002)水利水电工程启闭机制造、安装及验收规范(DL/
2、T5019-94)水利水电工程钢闸门设计规范(DL/T5013-95)固定卷扬式启闭机通用技术条件(SD315-89);b)设计原则严格按照招标文件中所规定的技术条款进行设计,使产品技术先进、操作可靠、经济合理。三、主要技术参数额定启闭力630KN扬程2m启闭速度.1m/min工作级别Q2轻四.构造及工作原理本机为单吊点启闭机,由起升机构、保护装置、机架和电气文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10
3、ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7
4、M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6
5、K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG
6、2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C
7、8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H
8、10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2
9、I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C83控制装置组成。起升机构包括电动机、减速器、制动器、卷筒装置、钢丝绳、滑轮装置和联轴器等,保护装置包括荷重限制装置、高度指示装置和电气保护部分。起升机构由电动机驱动经减速器、开式齿轮减速后,驱动卷筒旋转,通过缠绕在
10、卷筒、动滑轮、定滑轮、平衡滑轮上钢丝绳的收放,带动闸门上升或下降。在减速器高速轴上,设有一套液压推杆瓦块式制动器。卷筒为螺旋绳槽,单层缠绕,滑轮组倍率为6。主要技术特性表起升载荷(kN)630传动比减速器QJS-D33525起升高度(m)2开式齿轮6.12起升速度(m/min).总传动比152.94吊点距(m)-电动机型号YZR250M1-8卷筒直径(m)1功率(KW)35工作级别Q2转速(r/min)715滑轮组倍率6制 动 器YWZ5-315/50绝对编码器AVM58(德国)荷载限制器181-50T(意大利)钢 丝 绳56ZAA6 36SW+IWR1770ZS GB/T8918-1996五
11、、主要零部件的设计及选择1.电动机由于启闭机运行时间不超过30min,故选用负荷持续率FC25%,型号为YZR250M1-8型冶金及起重用三相异步绕线电动机,其功率 N=35KW,转速 n=715r/min。2.制动器文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6
12、K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG
13、2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C
14、8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H
15、10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2
16、I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 H
17、Z7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10
18、T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C84制动器型号为YWZ5-315/50 型液压推杆制动器,制动力矩为400630Nm。3.钢丝绳该启闭机所用钢丝绳型号为24ZAA6x19W+FC1670ZS317,其安全系数为 K5。4.卷筒与滑轮卷筒材料为ZG270-500,底径为 1000mm。卷筒为螺旋绳槽。卷筒和开式大齿轮通过剪力套连接,卷筒轴通过滚动轴承座固定在机架上。滑轮采用焊接滑轮,自润滑滑
19、动轴承5.减速器每套起升机构上采用一台QJR-D335型减速器,速比为 25。减速器一侧低速轴上装有开式小齿轮驱动卷筒旋转,开式小齿轮材料为40Cr,调质处理。6.高度指示装置启闭机设有高度指示装置,行程限位开关、绝对型编码器和显示仪组成,编码器采用德国P+F公司的产品。通过安装在卷筒轴上的行程限位开关和绝对型编码器输出信号,利用GD-4数字式高度指示仪,实现上、下限位置控制和其他开度位置预置的功能,并以数字全程显示闸门开度,读数精度1cm。当闸门上、下限和预置开度到位时,发出声光报警信号,并有相应控制触点输出,控制启闭机停止运行。对闸门和启闭机的运行起到安全保护文档编码:CG2U10T5P6
20、K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG
21、2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C8文档编码:CG2U10T5P6K6 HZ7Z7M4S2I10 ZP1H10R10L1C
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