垫片零件冲孔落料模具机械制造工艺规程及工艺装备设计方案.pdf

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1、广东工业大学华立学院课 程 设 计题目名称 _垫片零件冲孔落料模具机械制造工艺规程及工艺装备设计_学生学部（系）_机电与信息工程学部_专业班级 _11 材料 1 班_学号_12021101021_2013 年 12 月 3 日作为工业生产基础工艺装备的模具，以其生产制件所表现的高精度、高复杂程度、高一致性、高生产效率和低耗能耗材，是一般机械加工不可比拟的，越来越引起国家各产业部门的重视。1997 年开始，我国模具工业产值也超过了机床工业的产值。目前，模具技术已成为衡量一个国家产品制造水平的重要标志之一，是十分重要的装备工业。模具工业直接为高新技术产业化服务，模具工业自身又大量采用高新技术，模具

2、工业已成为高新技术产业的组成部分。高新技术的产业化离不开模具；模具生产技术水平的提高也离不开高新技术的产业化。本次设计内容介绍了模具设计的特点和注意事项，产品相关强度的计算。并通过一定的详细的介绍了模具设计的步骤和要点。关键词：模具设计强度计算目录第一章 CAD/CAM概述1.1 CAD/CAM的意义 .41.2 模具 CAD/CAM常用软件及其特点.41.3 CAD/CAM技术在现代模具技术中的应用.41.4 冲压模具的简述.5第二章 工艺分析.62.2 工件.62.2 毛坯.72.3 零件的工艺分析.82.4 确定冲裁工艺方案.8文档编码:CS3F2J6H1V6 HN5F10G9E5M6

3、ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10

4、J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1

5、文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:C

6、S3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6

7、H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 H

8、N5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G

9、9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1第三章 模具设计.93.1 模具类型.93.2 操作与定位方式.93.3 卸料与出件方式.93.4 模架类型及精度.93.5 模具设计.9第四章 模具主要零件加工.11 4.1 凸模的加工工艺.114.2 落料凹模加工工艺.11

10、4.3 冲孔凸模的加工工艺.114.4 卸料板加工工艺.124.5 上模座和下模座的加工工艺.12总结.13 绪论模具是生产各种工业产品的重要工艺装备，随着金属工业的迅速发展以及五金制品在航空、航天、电子、机械、船舶和汽车等工业部门的推广应用，产品对模具的要求越来越高，传统的模具设计方法已无法适应产品更新换代和提高质量的要求。计算机辅助工程（CAE）技术已成为五金产品开发、模具设计及产品加工中这些薄弱环节的最有效的途经。同传统的模具设计相比，CAE 技术无论在提高生产率、保证产品质量，还是在降低成本、减轻劳动强度等方面，都具有很大优越性。近几年，CAE 技术在汽车、家电、电子通讯、化工和日用品

11、等领域逐步地得到了广泛应用。第 1章 CAD/CAM概述1.1 CAD/CAM的意义随着计算机计算有关技术的不断发展和计算机技术应用领域的日益扩大，涌现出许多以文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2

12、J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6

13、 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F1

14、0G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M

15、6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U

16、10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9

17、E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1计算机技

18、术为基础的新兴科学。CAD/CAM技术便是其中之一。CAD/CAM，即计算机辅助制造技术与计算机辅助制造，是一门基于计算机技术而发展起来的、与机械设计和制造技术相互渗透、型号结合的、多学科综合性的技术。它随着计算机技术的迅速辅助、数控机床的广泛应用及CAD/CAM软件的日益完善，在电子、机械、航空航天、轻工等领域得到了广泛的意义。模具CAD/CAM是在人的参与下，以计算机为中心的一整套系统。其中，模具CAD 完成对采用工艺、模具结构的最优化设计；模具CAM 完成对零件的加工制造，并在加工制造工程中实施实时监督、控制、测试和管理。CAM 的输出信息直接来自于CAD 的输出信息，二者是有机结合的整

19、体。1.2 模具 CAD/CAM常用软件及其特点CAD/CAM系统有硬件系统和软件系统组成。硬件系统包括计算机和外部设备，软件系统有系统软件、应用软件和专业软件组成。CAD/CAM系统的功能不仅与组成改系统的硬件功能和软件功能有关，而且与它们的匹配和组织有关。在建立CAD/CAM系统时，视线应根据输生产任务的需要，选定最合适的功能软件，然后再根据软件系统选择与之相匹配的硬件系统。1.3 CAD/CAM技术在现代模具技术中的应用在当今模具设计与制造领域中如何借助CAD/CAM软件在电脑上完成,提高加工模具的精度和生产效率一直是我们急需寻找的途径。AutoCAD、PRO/E、Master CAM

20、软件都是目前世界最为优秀和应用最为广泛CAD/CAM的软件代表。采用CAD/CAE/CAM技术可提高模具产品的设计质量、缩短模具设计与制造周期、降低产品成本。1.4 冲压模具的简述冲压是利用安装在冲压设备（主要是压力机）上的模具对材料施加压力，使其产生分离或塑性变形，从而获得所需零件（俗称冲压或冲压件）的一种压力加工方法。冲压通常是在常温下对材料进行变形加工，且主要采用板料来加工成所需零件，所以也叫冷冲压或板料冲压。冲压是材料压力加工或塑性加工的主要方法之一，隶属于材料成型工程。冲压所使用的模具称为冲压模具，简称冲模。冲模是将材料（金属或非金属）批量加工成所需冲件的专用工具。冲模在冲压中至关重

21、要，没有符合要求的冲模，批量冲压生产就难以进行；没有先进的冲模，先进的冲压工艺就无法实现。冲压工艺与模具、冲压设备和冲压材料构成冲压加工的三要素，只有它们相互结合才能得出冲压件。与机械加工及塑性加工的其它方法相比，冲压加工无论在技术方面还是经济方面都具有许多独特的优点。文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B

22、9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编

23、码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F

24、2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V

25、6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F

26、10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5

27、M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3

28、U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1主要表现如下。(1)冲压加工的生产效率高，且操作方便，易于实现机械化与自动化。（2）冲压时由于模具保证了冲压件的尺寸与形状精度，且一般不破坏冲压件的表面质量,而模具的寿命一般较长,所以冲压的质量稳定,互换性好,具有“一模一样”的特征。（3）冲压可加工出尺寸范围较大、形状较复杂的零件，如小到钟表的秒表，大到汽车纵梁、覆盖件等，加上冲压时材料的冷变形硬化效应，冲压的强度和刚度均较高。（4）冲压一般没有切屑碎料生成，材料的消耗较少，且不需其它加热设备，因而是一种省料，节能的加工方法，冲压件的成本较低

29、。由于冲压加工的零件种类繁多，各类零件的形状、尺寸和精度要求又各不相同，因而生产中采用的冲压工艺方法也是多种多样的。概括起来，可分为分离工序和成形工序两大类；分离工序是指使坯料沿一定的轮廓线分离而获得一定形裂的状、尺寸和断面质量的冲压（俗称冲裁件）的工序；成形工序是指使坯料在不破条件下产生塑性变形而获得一定形状和尺寸的冲压件的工序。上述两类工序，按基本变形方式不同又可分为冲裁、弯曲、拉深和成形四种基本工序，每种基本工序还包含有多种单一工序。在实际生产中，当冲压件的生产批量较大、尺寸较少而公差要求较小时，若用分散的单一工序来冲压是不经济甚至难于达到要求。这时在工艺上多采用集中的方案，即把两种或两

30、种以上的单一工序集中在一副模具内完成，称为组合的方法不同，又可将其分为复合-级进和复合-级进三种组合方式。复合冲压 在压力机的一次工作行程中，在模具的同一工位上同时完成两种或两种以上不同单一工序的一种组合方法式。级进冲压 在压力机上的一次工作行程中，按照一定的顺序在同一模具的不同工位上完成两种或两种以上不同单一工序的一种组合方式。复合-级进 在一副冲模上包含复合和级进两种方式的组合工序。冲模的结构类型也很多。通常按工序性质可分为冲裁模、弯曲模、拉深模和成形模等；按工序的组合方式可分为单工序模、复合模和级进模等。但不论何种类型的冲模，都可看成是由上模和下模两部分组成，上模被固定在压力机工作台或垫

31、板上，是冲模的固定部分。工作时，坯料在下模面上通过定位零件定位，压力机滑块带动上模下压，在模具工作零件（即凸模、凹模）的作用下坯料便产生分离或塑性变形，从而获得所需形状与尺寸的冲件。上模回升时，模具的卸料与出件装置将冲件或废料从凸、凹模上卸下或推、顶出来，以便进行下一次冲压文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J

32、4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文

33、档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS

34、3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H

35、1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN

36、5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9

37、E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 Z

38、N3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1循环。此设计针对所给的零件进行了一套冷冲压模具的设计，其中设计内容为分析零件的冲裁工艺性（材料、工件结构形状、尺寸精度），拟定零件的冲压工艺方案及模具结构，排样，裁板，计算冲压工序压力，选用压力机及确定压力中心，计算凸凹模刃口尺寸，主要零、部件的结构设计和加工工艺编制，压力机的校核。第二章 工艺分析2.1 工件1：工件如图所示2：材料：08F t=2mm3：设计出该工件的模具和冲压工艺2.2 毛坯文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:

39、CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J

40、6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6

41、HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10

42、G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6

43、 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U1

44、0J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E

45、1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E11：毛坯如图所示2：材料：08F t=2mm2.3 零件的工艺分析1结构与尺寸该零件结构简单,形状对称。硬钢材料被自由凸模冲圆形孔,查冷冲压工艺及模具设计表3-8,可知该工件冲孔的最小尺寸为1.3t,该工件的孔径为:20 1.3t=1.3 2=2.6，适宜于冲裁

46、加工。2.精度零件内、外形尺寸均未标注公差,属自由尺寸,可按IT14 级确定工件尺寸的公差,经查表得,各尺寸公差分别为：零件外形:40062.0零件内形:2030.00利用普通冲裁方式可以达到零件图样要求。3.材料08F，属于碳素结构钢,查冷冲压工艺及模具设计附表1 可知抗剪强度为=260MPa,断后伸长率=32。此材料具有良好的塑性和较高的弹性,其冲裁加工性能好。文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN

47、3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4

48、B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档

49、编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3

50、F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1V6 HN5F10G9E5M6 ZN3U10J4B9E1文档编码:CS3F2J6H1