发电机装配工艺规程2.pdf
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1、发电机装配工艺规程2017 年 9 月 1 日发电机装配工艺规程文件版本状态:由最后录入的“实施日期”栏为准版本实施日期修订内容说明修订审核批准A B C D 文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I
2、10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P
3、3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4
4、文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N
5、8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A
6、9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3
7、F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F41 范围本标准规定了发电机装配工艺,包括发电机总装工艺和发电机转子装配工艺。本标准适用于异步双馈风力发电
8、机转子装配及总装配,其他产品的装配过程可参照执行。2 规范性引用文件JB/T 5945 1991 工程机械装配通用技术条件QJ 548-1980 电子产品零件制造和机械装配通用技术要求Q/SY 1039-2005 装配通用技术条件3 术语和定义3.1 装配按规定的技术要求,将零件或部件进行配合和联接,使之成为半成品或成品的工艺过程。3.2装配基准装配时用来确定零件或部件在产品中的相对位置所采用的基准。3.3 配套将待装配产品的所有零、部件配备齐全。3.4 部装把零件装配成部件的过程。文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I
9、10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P
10、3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4
11、文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N
12、8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A
13、9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3
14、F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X
15、3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F43.5 总装把零件和部件装配成最终产品的过程。4 技术要求4.1 一般要求4.1.1 凡待装配的零件及部件(包括外购件和外协件),必须具有检验部门的合格证方能进行装配。4.1.2 凡已涂漆的零部件,在油漆干透之前,不得进行装配。4.1.3零部件在装配前,必须将铁屑、飞边、毛刺、油污、灰尘等杂物清除干净,其配合面及摩擦面,不允许锈蚀,划痕、碰伤及检验时所划的标记,配合面应用油
16、(煤油、柴油、汽油或工业酒精)清洗,干后根据情况涂适量的润滑油(脂)。零件的油孔、油槽应清洁畅通。4.1.4 对于装油(脂)嘴的螺纹孔,在装配前必须提前攻出,油路在装配前必须用压缩空气吹净,然后用油枪注入润滑油、脂,看是否畅通,直至见清洁润滑油、脂为止。4.1.5 各种密封部件装配前,接触面必须涂以润滑油。4.1.6 用工装配合夹(套)工件时,凡对有粗糙度的表面必须用铜环,以及其他软金属代替,以免使工件夹出伤痕。4.1.7 箱体、阀体等零件与其它零件连接处必须紧密,装配后不允许加工与内腔相通的孔。文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7
17、Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7
18、A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T
19、8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:C
20、D7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 H
21、H7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV
22、3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码
23、:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F44.1.8 装配过程中的焊接应符合焊接通用工艺规程的规定。4.1.9 零部件装配后,各润滑处必须注入适量的润滑油。4.1.10装配后的部件,必须细致检查各部规定尺寸是否符合图纸规定,以及漏缺件现象,不经检验合格的部件不许进入下道工序,已检验合格的部件不许随便拆卸。4.1.11 每个装配步骤完成后应及时、认真填写装配质量过程控制卡。4.1.12 在装配过程中除图
24、纸规定可以打磨外,不得打磨焊缝。4.2 紧固件的装配4.2.1 严格按照图样及技术文件上规定等级的紧固件装配,不允许用低性能的紧固件代替高性能的紧固件。4.2.2 螺栓、螺母、螺钉等螺纹紧固件,在装配前应涂适量润滑油(脂)。4.2.3在装配过程中,不得碰伤螺栓、螺钉的螺纹部分。4.2.4 螺栓、螺钉头部与螺母的端面,应与被紧固的零件平面均匀接触,不应倾斜,也不允许用锤敲击使两平面接触。4.2.5 扳手手柄不可任意加长,以免拧紧力矩过大而损坏扳手和螺栓螺母。紧固件的旋紧应采用力矩扳手紧固,紧固力矩参照作业指导书中指示的力矩。未注明拧紧力矩要求时,拧紧力矩可参照表1。文档编码:CD7Z6X3N8I
25、10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P3 ZV3T8R7U3F4文档编码:CD7Z6X3N8I10 HH7A9X2A9P
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