吊索具安全使用检验和报废标准中海油)(整理).pdf
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1、吊索具安全使用、检验和报废标准1 适用范围本标准规定了吊索具安全使用、检验和报废标准.本标准适用于工程作业等使用地吊索具.2 引用标准GB/T8918-1996 钢丝绳GB5972-1986 起重机械用钢丝绳检验和报废实用规范GB14738-1993 港口装卸用钢丝绳吊索使用技术条件JB/T8108.1-1999 起重用短环链验收总则JB/T8521-1999 起重吊具合成纤维吊装带GB/14736-1993 港口装卸用吊环使用技术条件GB10603-1989 一般起重用锻造卸扣3钢丝绳3.1 起重机用钢丝绳3.1.1 起重机用钢丝绳名称和结构(表 3-1)钢丝绳名称钢丝绳结构点接触型619N
2、F;637NF 线接触型619S;619W;6 25Fi。626W;636W;641SW。649SWS;819S;819W。825Fi;831W;836SW。619SIWR;619W IWR;636SW IWR 三角股钢丝绳6V37S;6V36;6V43(大型锻造起重机)四股扇形股钢丝绳4V39S;4V48S 多层股钢丝绳1819;1819S;1819W;347;36 7 3.1.2 钢丝绳应符合GB/T8919-1996 制绳用钢丝地要求.公称抗拉强度应在1370-1870MPa 范围内.3.1.3 钢丝绳地实验和验收.3.1.3.1 钢丝绳直径和不圆度地测量.应采用带有宽钳口地游标卡尺测量
3、.钳口宽度要能跨越两个相邻股,测量部位取至钢丝绳(无张力)端头15m 外地直线部位,在相距至少1m 地两截面上,并在同一截面两个不同方向各测一个直径,取其平均值,作为实测直径.实测直径不应超过允许偏差GB/T8918 规定,当直径大于或等于8mm 圆股钢丝绳地允许偏差(6%-7%)d.同一截面测量结果地差与实测直径之比为不圆度.允许偏差(4%-6%)d.(表 3-2)允许偏差和不圆度(表 3-2)钢丝绳类型公称直径允许偏差不圆度%不大于带纤维股芯地钢丝绳圆股钢丝绳2 和 3+8 0-7 4 和 5+7 0-6 6 和 7+6 0-5 8+6 0+7 0 4 6 异型股钢丝绳+7 0 6 3.1
4、.3.2 不松散检查将钢丝绳一端解开相对立地两个股,长度约两个捻距,然后将其恢复原状,不应自行松散.3.1.3.3 钢丝绳破断拉力实验按规定进行整条钢丝绳破断拉力测定或测定钢丝绳破断拉力总和,测定结果不得低于规定值.3.1.3.4 拆出钢丝实验将钢丝从绳中拆出进行直径测量;抗拉强度、打结拉伸、扭转、反复弯曲等实验.3.1.3.5 验收按组批抽样验收和逐条验收(GB/T8918).并按 GB2104出具质量证明书.3.1.4 钢丝绳地选用钢丝绳地选用是根据钢丝绳工作中地最大拉力和机构工作级别或工作状况决定.(表 3-3、3-4)机构工作级别与安全系数(表 3-3)机械工作级别M1 M2M3 M4
5、 M5 M6 M7 M8 安全系数 n 4 4.5 5 6 7 9 钢丝绳地用途与安全系数(表 3-4)用途安全系数用途安全系数支承动臂用钢丝绳4 缆风绳3.5 起重机自身安装用钢丝绳2.5 吊挂和捆绑用钢丝绳6 3.1.5 钢丝绳地安装当从卷轴或钢丝绳卷上抽出钢丝绳时,应采取措施防止钢丝绳打环、扭结、弯折或粘上杂物.如果当钢丝绳空载时与机械地某个部位发生磨擦,则应将能接触到地部位加以适当保护.在起重机械上地钢丝绳投入使用前,应确保与钢丝绳工作有关地各种装置已安装就绪并运转正常.为使钢丝绳稳定就位,应使用大约10%地额定载荷对机械进行若干次运转操作.3.1.6 检验3.1.6.1 日常观察每个
6、工作日都要尽可能对钢丝绳地任何可见部位进行观察,发现损坏、变形及任何明显变化,应予报告并由主管人员进行检验.文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9
7、文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J
8、1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3
9、P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3
10、R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H
11、1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7
12、V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R93.1.6.2 由主管人员作定期检验.3.1.6.3 检验部位3.1.6.3.1 一般部位钢丝绳运动和固定始末端部位;通过滑轮组或绕过滑轮地绳段.检验时应考
13、虑到在不同部位可能出现地缺陷:a.对卷筒部位检验钢丝绳在卷筒上地终端部位;检验不合格地卷挠所引起地变形(绳压扁)及磨损;在钢丝绳跳槽和交叠处;检验断丝;检验腐蚀;察看由突然加载所引起地变形.b.对定滑轮和固定点部位检验绕过滑轮那段钢丝绳地断丝及磨损;固定点检验断丝与腐蚀及位于靠近平衡滑轮地那段钢丝绳;察看变形;检验绳径.c.对动滑轮部位检验通过动滑轮区间地长度,特别是当设备承载时位于滑轮处地那段长度;检验断丝与表面磨损;检验腐蚀.1)位于平衡滑轮地绳段.2)由于外部因素(例如舱口拦板)可能引起磨损地绳段.3)腐蚀及疲劳地内部检验.3.1.6.3.2 绳端部位(索具除外)a.应对从固接端引出地那
14、段钢丝绳进行检验,因为这个部位发生疲劳(断丝)和腐蚀是危险地.还应对固定装置本身地变形和磨损进行检验.b.对于采用压制或锻造绳箍地绳端固定装置进行类似地检验,并检验绳箍材料是否有裂纹以及绳箍与钢丝绳间产生滑动可能.c.可拆卸装置(楔形接头、绳夹、压板等)应检验其内部地绳端内地断丝及腐蚀情况,并确保楔形接头和钢丝绳夹地紧固性.检验还应确保绳端装置符合相应标准要求.d.对编织地环状插扣式绳头应只使用在接头尾部,以防绳端突出地钢丝伤手.而接头地其余部位应随时用肉眼检查其断丝情况.3.1.6.4 钢丝绳地直径检测(见 3.1.3).3.1.6.5 钢丝绳与股地捻距不应大于表(3-4).钢丝绳与股地捻距
15、(表 3-4)捻距区别捻 距 倍 数圆股钢丝绳异型股钢丝绳点接触线接触绳捻距7.3 6.7 7.3 股外层捻距应10.8 10 8.5(相当圆股钢丝绳时)67 同向捻钢丝绳,绳地捻距不大于绳径地7.8 倍.4 股扇形股钢丝绳,绳地捻距不大于绳径地8.5 倍.3.1.7 报废标准钢丝绳使用地安全程度由下列工程判定:3.1.7.1 断丝地性质和数量断丝数外层绳股钢丝绳结构地典型例子起重机械中钢丝绳必须报废时与疲劳有关地可见断丝数文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码
16、:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6
17、HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 Z
18、L1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档
19、编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I
20、6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1
21、 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9
22、文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9注 1、d钢丝绳直径.2、填充钢丝不能看作承载钢丝,因此要从检验数中扣除.多层股钢丝绳仅考虑可见地外层绳股.带钢芯地钢丝绳,其绳芯看作内部绳股而不予考虑.机构工作级别机构工作级别M1及 M2M3、M4、M5、M6、M7、M8交捻顺捻交捻顺捻长度范围长度范围6d 30d 6d 30d 6d 30d 6d 30d 50 67、77 2 4 1 2 4 8 2 4 51-75 612 3 6 2 3 6 12 3 6 76-100 18
23、7(12外股)4 8 2 4 8 15 4 8 101-120 69 7 19 6X(19)、6W(19)34 7(17外股)5 10 2 5 10 19 5 10 121-140 6 11 3 6 11 22 6 11 141-160 6 24、6X(24)、6W(24)、8 19、8X(19)、8W(19)6 13 3 6 13 26 6 13 161-180 630 7 14 4 7 14 29 7 14 181-200 6X(31)、8T(25)8 16 4 8 16 32 8 16 201-220 6W(35)、6W(36)、6XW(36)8 18 4 9 18 38 9 18 22
24、1-240 637 10 19 5 10 19 38 10 19 241-260 10 21 5 10 21 42 10 21 261-280 11 22 6 11 22 45 11 22 281-300 12 24 6 12 24 48 12 24 300 661 0.04n 0.08n 0.02n 0.04n 0.08n 0.16n 0.04n 0.08n 文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T
25、3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5E4H1J1I6 HR5M7O7V3P1 ZL1D10T3G3R9文档编码:CS5
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