QA 体系规划复习课程.ppt

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1、QA 体系规划Summary Quality Management Responsibility,Structure,Function and Principles;Quality Strategy,Policy,Objectives and Goals Management;Certification&Achievement Status;Quality Management System Model;Product Quality Control-New Product Introduction;Product Quality Control-Mass Production;Correct

2、ive&Preventive Actions Process;Quality Program/Initiatives Implementation;11/13/20222Quality Strategy,Policy,Objectives and Goals Management;11/13/20226Quality Strategy ElementsGlobal Supply Chain Mgmt.HR ManagementManufacturing ControlQuality PolicySupplier Quality strategyHuman Resource StrategyPr

3、ocess Quality StrategyProduct Quality StrategyConcurrentEngr.TeamsNew Technology IntroductionConcurrent EngineeringQuality Management System&Quality Programs5S Workplace/Visual FactoryTuson Flow checkTest EngineeringDemand Flow TechnologySupplier CertificationSupplier Quality ManagementSupplier Loca

4、lizationSupplier Rating systemRecruitment Retention People DevelopmentTraining andSkill Certification Early Design InvolvementNew ProductIntroductionQuality Objectives&Goals11/13/20227Quality policy and goalsQuality Objective&Goals have been developed to measure the Quality Management System perform

5、ance and achieve continual improvement11/13/20228Certification&Achievement Status Introduction11/13/20229Certification&Achievements 11/13/202210Quality Management System Model11/13/202211Quality Management System ModelFMEAQCPQuality Tools Failure Modes Effects and AnalysisDefines Potential Product F

6、ailures and Root CausesIncludes product specs defining failureDrives PMPProcess Management PlanSpecifies Processes to Control FMEA Product FailuresIdentifies quality tools for every controlDetailed Instructions for identifying and responding to product/process failuresIncludes work instructions,insp

7、ection sheets,set-up sheets,fixture schedules and corrective action plansData AnalysisProcess for collecting and analyzing failure dataBased on failure mode menu from FMEACollected as close to real time as possibleTuson Factory/QSA/QPA/CIP/Six SigmaRunning ProductNew Product SuppliersCustomers11/13/

8、202212New Product Introduction ProcessNew Product Introduction Process:Phase 2 Set Up the Team/NPI Planning/Kick offPhase 1 Receive customer samples POPhase 3 Quote&Qualification/Material Preparation Phase 4-Proto Build&Evaluation/APQPPhase 5-Pilot Run&Evaluation/PPAPPhase 6-Measure of Effectiveness

9、/customer evaluationPhase 7-Customer approval/reporting for mass productPhase 8-Engineering Build&mass production/tracking11/13/202213PPAP Activities List11/13/202214Product Quality Control-Mass Production 11/13/202215Process Quality Control Plan(CP)11/13/202216Corrective&Preventive Actions Process

10、Implementation11/13/202217Corrective&Preventive Action Process 8 Discipline Process is implemented for improvement of:Customer Complaint;Supplier Complaint;Internal Critical Problem;11/13/202218Quality Program&Initiatives Implementation11/13/202219Quality Programs Continual Quality Improvement Progr

11、am CIP The Continual Improvement Program team is established for each project and consists of QE,IPQC,PE,TE,EE,Material.The Continual Improvement Program is named as CIP.Continual Improvement actions are taken against the review for Product conformity status;Process Yield;Customer feedback;Outgoing

12、Audit Result;Process Audit Results;FMEA/SPC StatusKOI 11/13/202220Quality Programs Statistical Process Control(SPC)Program The SPC methodology is applied at the key processes like Screen printing,P&P,Reflow,Wave Soldering,inspection and test etc.Regular Process/System AuditsWeekly/monthly/Quarterly

13、audits on workmanship,documentation on line,equipment management,material handling,process control,training&qualification and etc.Regular feedback to customersWeekly/Monthly Quality Reports,Weekly/Monthly Test Reports,Quality Review Meeting with customers11/13/202221Quality Programs Six Sigma Progra

14、mProblem solving methodology used to improve business processes11/13/202222Quality Initiatives Real Time Shop Floor Control System Tuson Flow is a Shop Floor Management System,implemented in the various Tuson site for our high technology and industrial clients.Advantage:Value added Web based informa

15、tion service to our customers.Visibility across lines,with a Web based“dashboard”.Information requirements including quality,SPC,FMEA,MSA,Analysis statistics and history record collection.Repair functionality for full product lifecycle management.Route enforcement by product.Multiple Models on same line.Component Loading verificationWIP tracingAutomatic and Manual Data CollectionDefect and Repair correlation;Repair OptimizationReal Time MonitoringLabel PrintingHighlight:11/13/20222311/13/202224