产品手册(中英对照).docx

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1、产品手册 PRODUCTS MANUAL封面文字 (外)北京首钢冷轧薄板有限公司 BEIJING SHOUGANG COLD ROLLING CO.,LTD.封面文字 (内)公司概况 INTRODUCTION优秀的品质EXCELLENT QUALITY更高的效率MORE EFFICIENT一流的服务BEST SERVICES目录 INDEX1. 公司概况 INTRODUCTION2. 生产工艺流程 PROCESS FLOWCHARTS3. 生产设备介绍 FACILITIES4. 主要产品介绍 MAIN PRODUCTS INTRODUCTION4.1. 可供给的产品牌号 STEEL GRADE

2、4.2. 冷轧连续退火产品介绍 CONTINUOUS ANNEALING PRODUCTS4.3. 热镀锌产品介绍 CONTINUOUS GALVANIZING PRODUCTS5. 产品的供货范围和形式 SCOPE OF SUPPLY5.1. 可制造的产品范围 MANUFACTURABLE PRODUCTS5.2. 产品的供货形式 STATE OF SUPPLIED PRODUCTS5.3. 表面处理参数范围 PAROMETERS OF SURFACE TREATMENT5.4. 产品的卷重范围 SCOPE OF PRODUCTS WEIGHT5.5. 冷轧退火钢卷的重量换算 WEIGHT

3、CACULATION OF ANNEALING COILS6. 产品的包装和存储 PACKAGING AND STORAGE6.1. 包装样式 PACKAGING6.2. 储存要求 STORAGE REQUIREMENTS北京首钢冷轧薄板有限公司坐落于北京绿色国际港顺义区李桥镇，毗邻首都国际机场，占地面积 73万平方米，是一家具有国际先进生产水平的现代化冷轧带钢生产厂。公司的生产机组包括：浅槽紊流酸洗五机架全六辊 CVCPLUS轧机联合机组、连续退火机组、连续热镀锌机组（两条）、重卷检查机组（两条）、半机械化钢卷包装机组（两条）。BEIJING SHOUGANG COLD ROLLING CO

4、., LTD. Located near the capital international airport of LIQIAO TOWN,SHUNYI DISTRICT-the green international port, which has 730 000 square meters floor space, is a modernized cold rolling factory that reaches advanced standards ,The manufacture unit includes one continuous pickling line coupled to

5、 5-stand tandem cold mill, one continuous annealing line, two continuous galvanizing lines, two re-reeling lines, two semi-automatic packing lines.第 1 页公司产品定位于国内外钢材市场急需的汽车板、家电板和高档建筑板，年生产规模为 150 万吨，其中冷轧连续退火产品 70 万吨，热镀锌产品 80 万吨。成品具有规格多、宽度大、表面光洁、钢质纯净、板形平直、性能稳定等特点。The enterprise products is going to ser

6、ve for manufacturing of automobile, household appliance and high level building plate which are needed eagerly in steel market all over the world,the total production capacity is 1.5 million tons per year, including 0.7 million tons Annealed cold rolling strips and 0.8 million tons Hot-dip galvanize

7、d strips. There are many advantages of our products like abundant sizes, broad widths, clean surface, pure steel, flat shape, stable mechanical properties and so on.公司拥有装备世界先进检验设备的检化验中心，为供应出高质量的冷轧带钢产品做出了有力保障。我公司的冷轧连退产品、热镀锌产品均按照国内及国际先进企业内控标准组织生产，产品可按照首钢企业标准 Q/SGZGS 及国际标准（如 DIN, EN, JIS and ASTM）供货。Th

8、e testing center of our company which has world-class level equipments provides guarantees for the high qualities of cold-rolling strips. Annealed cold rolling strips and Hot-dip galvanized strips are manufactured under advanced standards home and abroad, products could be supplied according to Shou

9、gang enterprise standards Q/SGZGS and international standards (as DIN, EN, JIS and ASTM).第 2-3 页生产工艺流程图 PROCESS FLOWCHARTS酸洗连轧工艺流程图 Process flowcharts of The Pickling Line & Tandem Cold Mill.开卷 Paying-off ；切头尾 Cropping；焊接 Welding；拉矫 Leveling；浅槽紊流酸洗Turbulent Pickling in Shallow Tank；漂洗 Rinsing；烘干 Dry

10、ing；切边 Side Trimming；表面检查 Surface Inspecting；五机架 CVC 连轧 5-Stand Tandem Rolling；飞剪 Shearing with Flying Crank Shear；卷曲 Reeling。连续退火工艺流程图 Process flowcharts of Annealing Line开卷 Paying-off ；切头尾 Cropping；焊接 Welding；清洗 Degreasing；烘干 Drying；连续退火 Continuous Annealing；平整 Skin-Passing；表面检查 Surface Inspecting

11、；卷曲 Reeling。热镀锌工艺流程图 Process flowcharts of Hot-dip Galvanizing Line开卷 Paying-off ；切头尾 Cropping；焊接 Welding；清洗 Degreasing；烘干 Drying；连续退火 Continuous Annealing；热镀锌 Hot-dip Galvanizing；光整 Skin-Passing；拉矫 Leveling；后处理 Post Treatment；切边 Side Trimming；表面检查 Surface Inspecting；卷曲 Reeling第 4-5 页生产设备介绍 FACILITI

12、ES酸洗冷轧生产线 The Pickling Line & Tandem Cold Mill酸洗冷轧生产线采用世界一流的生产设备，成套引进了德国 SMS-DEMAG 公司的酸洗 冷轧联合机组和日本 TMEIC 公司的大功率激光焊机。The PLTCM line has world first-class equipments, including all line of the coupled Pickling Line-Tandem Cold Mills from German enterprise SMS-DEMAG and high power laser welder from Jap

13、anese enterprise TMEIC.酸洗机组采用世界上最先进的浅槽紊流盐酸酸洗工艺，并且配有酸洗工艺控制模型。酸液从酸槽两端喷入，在酸洗槽内形成很强的紊流。浅槽紊流酸洗工艺技术先进、时间短、效果好、节约能源，酸洗后带钢表面洁净、光亮。The Pickling Line adopts the most advanced technique-Turbulence Pickling Technology with pickling process model in the world. The acid spurts from two sides of the acid tank and

14、form strong acid turbulence in the tank. There are many advantages of the Turbulence Pickling Technology as short time, better effect, economic and better surface quality.轧机机组采用五机架全六辊 CVCPLUS轧机，配有中间辊、工作辊弯辊系统，中间辊窜辊系统和第五机架分段冷却系统，压下能力大，板形控制能力强，尺寸控制精度高，保证了高端产品的尺寸精度和板形要求。The cold-rolling line adopts 5-St

15、and CVCPlus6 mill，which has intermediate rolls and workrolls bending system, intermediate rolls shifting system and piecewise cooling system for the fifth stand. It has get greater press ability, strong controlling ability of strip shape to assure the needs of sizes precision and shape controlling f

16、or high end products.连续退火生产线 The Continuous Annealing Line连续退火线由德国 SMS-DEMAG 公司技术总包。生产线入口段装备有日本 TMEIC 公司的窄搭接焊机。清洗段采用立式碱洗、电解、卧式刷洗和热水漂洗等国际一流设备，清洗能力强，产品表面清洁度高。The Annealing Line is contracted on technology by German enterprise SMS-DEMAG. The entry section is equipped with the narrow-lap seam welder imp

17、orted from the Japanese company TMEIC. The cleaning section is made up of world-class equipments includes vertical alkali cleaning, electrolytic cleaning, horizontal brushing and hot water rinsing, all of these assure the cleaning quality.炉子采用比利时 DREVER 公司的立式连续退火炉。带钢在炉内的 HNx 还原保护气氛下， 先后经过预热段、辐射管加热段、

18、均热段、缓冷段、快速气体喷射冷却段、过时效段、最终气体冷却和水淬段，最终达到常温。这一过程使带钢获得了好的组织性能和力学性能。The furnace adopts the vertical continuous annealing furnace of the Belgian company DREVER. Strips in protective gas HNx pass through preheating section, radiant tube heating section, soaking section, slow cooling section, rapid jet cool

19、ing section, overaging section, final cooling section and water quench section to make sure that its temperature reaches room temperature. This process gives strips good structures and mechanical properties.平整机采用德国 SMS-DEMAG 公司的单机架六辊 CVC 高精度平整机。配有板形闭环控制系统，保证了平整的质量。湿平整工艺更加保证产品优秀的表面质量和机械性能。The skin pa

20、ss adopts single standCVCPlus6 high Tandem Cold Rolling Mill made by Germany company SMS-DEMAG. The close-cycle control system assures the skin passing quality. The wet skin passing technique assures surface quality and mechanical properties of the products.热镀锌生产线 The Hot-dip Galvanizing Line热镀锌生产线由

21、比利时 CMI 公司系统集成，关键核心设备包括：日本 TMEIC 公司的窄搭接焊机、比利时DREVER 公司的立式连续退火炉、INDUCTORTHERM 公司的感应加热陶瓷锌锅、德国 DUMA 公司的气刀和涂油机、SIEMENS VAI CLECIM 公司的光整机和拉矫机。The Hot-dip Galvanizing Line is system-integration supplied by Belgian company CMI, the critical equipments include narrow-lap seam welder made by Japanese company

22、 TMEIC, vertical continuous annealing furnace made by Belgian company DREVER, induction heating ceramic coating pot made by INDUCTORTHERM, air knife and oiler made by German company DUMA, skin pass mill and leveler made by SIEMENS VAI CLECIM and so on.1、2 号两条镀锌生产线分别以生产汽车和家电建筑板为主。其中 1 号生产线中装备有INDUCTO

23、RTHERM 公司的合金化炉，可以生产 GA 产品，以适应高质量汽车用板的需要。1# line is going to produce strips for automobile and 2# line is going to produce strips forhousehold and appliance. The induction strip heating for galvannealing made by INDUCTORTHERM in 1# line can produce GA product which is for automobile at high level.公司在

24、引进先进设备的同时还引进了国外知名企业的生产技术。世界一流的设备和技术为我们生产出镀层厚度准确、表面质量高、具有良好机械性能和防腐性能的高质量产品提供了可靠的保证。Our company impacts Know How from famous oversea enterprises together with the advanced equipments. All of these assure the products with exact coating thickness, good surface quality, well mechanical properties and go

25、od antiviral property.检化验中心The testing center检化验中心负责冷轧退火板、热镀锌板和氧化铁粉等产品的成品检验和乳化液、平整液、酸液、再生酸液、锌液、油液等液体的过程检验工作。The testing center is responsible for the daily operation of the whole quality control of the company, including product inspection like tests of Annealed Cold Strips, Hot-dip galvanized strip

26、s, ferric oxide and so on, process inspection like the analysis of emulsion, unkniting and cleansing liquefacient, acid, liquid zinc, distilled water and petrochemicals.公司高度重视产品质量，引进了德国 Zwick/Roell 公司的 Z100 X Linear 型全自动电子万能材料试验机、美国 Thermo 公司的 ICAP 6300 型电感耦合等离子体发射光谱仪、日本 Rigaku 公司的 ZSX Primus 型 X 射线

27、荧光光谱仪、德国 Leica 公司的 DMI 5000 型金相显微镜以及法国 JY 公司的 JY Profiler2 型辉光光谱仪等世界一流的检测设备、自动化技术先进、检测精度高，完全满足相关国际标准的检测要求，为给客户提供优质的冷轧产品把好质量关。The enterprise attaches great importance to product quality, the testing center imports many high automated and precision equipments including the electronic universal materia

28、l testing machine Z100 X Linear (Zwick/Roell Germany), iCAP 6300 ICP Spectrometer (Thermo US),X-Ray Spectrofluorometer (Rigaku Japan), metallographic microscope DMI 5000 (Leica Germany), GD-Profiler2 Glow Discharge Spectrometer (HORIBA Jobin Yvon France) and so on. All the test machines can measure

29、up the correlative international standards which to control the high quality for the cold roll products.第 6-7 页可供给的产品牌号Steel Name available 冷轧连续退火产品Annealed Cold Strips类别牌号Symbol of Quality,Steel Name用途Application一般用 Commercial Steel冲压用 Drawing Steel深冲用 Deep Drawing Steel特深冲用 Extra Deep Drawing Stee

30、l超深冲用 Super extra Deep Drawing Steel结构用 Structural Steel高强板 High-Strength Steel热镀锌产品Hot-dip galvanized strips类别Symbol of Quality牌号Steel Name用途 ApplicationCQDQ DDQ EDDQSDC01、SPCC、St12、DC01、CS B、CS A、CS C、Q195SDC03、SPCD、St13、08AL、DC03、DS A、DS BSDC04、SC1、St14、SPCE、DC04、DDS St15、St16、EDDS、SC2、SC3、DC05、S

31、PCF、SDC05一般用 Commercial Steel冲压用 Drawing Steel深冲用 Deep Drawing Steel特深冲用 Extra Deep Drawing SteelSEDDQDC06、SPCG、St17、SDC06、DC07、SDC07超深冲用 Super extra Deep Drawing SteelCQ-HSS DQ-HSSDDQ-HSS HSLABH-HSSDP TRIP类别Symbol of QualityQ215、Q235、20、45、St37-2G 180P2(P340)、220P2(P380)、260P2(P440)170P1、210P1、250P

32、1、CR180IF、CR220IF、CR260IFSt44-3G、St52-3G、H260LA、H300LA、H340LA、H380LA、H420LACR140BH、CR180BH、CR220BH、CR260BH、CR300BHCR260/450DP、CR300/500DP、CR340/590DP、CR420/780DP、CR550/980DPTRIP 590、TRIP 780牌号Steel Name结构用 Structural Steel高强板 High-Strength Steel用途 ApplicationDX51D+Z(ZF)、St01Z、 St02Z、CS C、CQSGCC、SDX5

33、1D+Z(ZF)、St03Z、一般用 Commercial SteelDQ DDQ EDDQ SEDDQSGCD1、DX52D+Z(ZF)、St04Z、SDX52D+Z(ZF)、CS A、CS BSGCD2、DX53D+Z(ZF)、St05Z、FS B、FS A、SGCD3、SDX53DZ(ZF)St06Z、DX54D+Z(ZF)、DDS A、DDS C、SDX54D+Z(ZF)、DX56D+Z(ZF)、SDX56D+Z(ZF)、St07Z、EDDS、DX57D+Z(ZF)、SDX57D+Z(ZF) S220GD+Z(ZF)、StE220Z、SS230、S250GD+Z（ZF)、StE250Z

34、、SS255、S280GD+Z(ZF)、StE280Z、SS275、S320GD+Z(ZF)、StE320Z、冲压用 Drawing Steel深冲用 Deep Drawing Steel特深冲用 Extra Deep Drawing Steel超深冲用 Super extra Deep Drawing SteelCQ-HSSS350GD+Z(ZF)、StE350Z、SS340、S550GD+Z(ZF)、SS550、SGC340、SGC400、SGC440、SGC490、SGC570、S400GD+Z(ZF)、S500GD+Z(ZF)结构用 Structural SteelDQ-HSS DDQ

35、-HSSH220PD+Z(ZF)、H260PD+Z(ZF)、H300PD+Z(ZF)、HSA340Z、HSA410Z H180YD+Z(ZF)、H220YD+Z(ZF)、H260YD+Z(ZF)HSLAS(275)、HSLAS(340)、HSLAS(410)、HSLAS(480)、HSLAS(550)、HSLAS-F(275)、HSLAS-F(340)、HSLAHSLAS-F(410)、HSLAS-F(480)、HSLAS-F(550)、H260LAD+Z(ZF)、H300LAD+Z(ZF)、H340LAD+Z(ZF)、H380LAD+Z(ZF)、H420LAD+Z(ZF)H180BD+Z(Z

36、F)、H220BD+Z(ZF)、高强板 High-Strength SteelBH-HSSDP TRIPH260BD+Z(ZF)、H300BD+Z(ZF) DP450+Z(ZF)、DP500+Z(ZF)、DP590+Z(ZF) 、 DP780+Z(ZF) TRIP590+Z(ZF)、TRIP780+Z(ZF)冷轧连续退货产品介绍第 8-9 页The introduction of annealed cold strips1. 可供给的冷轧连续退火产品种类 The available Category of Annealed Cold Strips（1）冷轧低碳钢带（首钢标准 SG）Q/SGZG

37、S 324.12007Low carbon steel for cold-rolled strips (Shougang Enterprise StandardsSG) Q/SGZGS 324.12007牌号及化学成分Steel Name and Chemical composition牌号 Steel NameC,Mn,P,S,Alta,Tib,c,SDC010.080.500.0250.0250.020SDC030.080.450.0250.0250.020SDC040.060.400.0250.0200.020SDC050.020.300.0200.0200.0150.20SDC060.

38、020.250.0150.0150.0150.20SDC070.010.200.0150.0150.0150.20a 对于牌号 SDC01、SDC03 和 SDC04,当 C0.01%时,Alt0.015%。For SDC01, SDC03 and SDC04, when C0.01%, while Alt0.015%.b 可用 Nb 代替部分 Ti,Nb 和 Ti 的总含量应0.20%。钢中 C 和 N 应全部被固定。Ti may be replaced by Nb partly, the total content of Ti and Nb must be less than or equ

39、al to 0.20%. C and N must be completely bound.c 牌号 SDC01、SDC03 和 SDC04 也可添加 Nb 或 Ti。Nb or Ti may be added to SDC01, SDC03 and SDC04 .注 1：SDC 为首钢公司冷轧钢带标准。Note 1: SDC means Shougang Enterprise Standard of cold-rolling strips.力学性能Mechanical properties屈服强度 a抗拉强度断后伸长率, Percentage Elongation after fractur

40、e牌号Tensile Strength,A,(L 80mm,b20mm),%,r bn b9090Steel NameYield StrengthR80mm0N/mm2mN/mm20.4 0.40.6 0.61.0 1.01.6 1.62.5SDC011402802704102628303234SDC0314024027037030323435361.3SDC0414021027035034363839401.60.18SDC0512018027033036383940411.90.20r 值 c, n 值 c,SDC0612017027033037394041421.80.22SDC0710

41、015025031038404142442.00.23注 Note：1N/mm21MPaa 拉伸试验取横向试样。无明显屈服现象时采用 R,否则采用下屈服强度 R 。厚度0.5mm 且0.7mm 时,屈服强度值可p0.2eL以增加20 N/mm2;厚度0.5mm 时,屈服强度值可以增加40N/mm2。The sample for the tensile test shall be taken in the transversedirection. The values of yield strength are 0.2% proof strength for products which do

42、not present a definiteyield point, and the lower yield strength Rel for the others. When the thickness is less than or equal to 0.7 mm and greater than 0.5 mm, the value of yield strength could be increased by 20 N/mm2. While the thicknesses is less than or equal to 0.5 mm, the value of yield streng

43、th could be increased by 40 N/mm2.b r 值和 n9090值及 r 值和 n 值的要求仅适用于厚度0.50mm 的产品,当厚度2.0mm 时,r90值可以降低 0.2。The values of r90and n90 together with r and n only apply to products with thickness equal to or greater than 0.5 mm. When the thickness isgreater(than 2 mm, the val)ue of r90 c(ould be reduced 0.2.)

44、c r =r+ 2r+ r90450/ 4; n =n+ 2n+ n90450/ 4 。(2)冷轧低碳钢带（欧洲标准 EN）Q/SGZGS 324.22007Low carbon steel for cold-rolled strips (European StandardEN) Q/SGZGS 324.22007牌号及化学成分Steel Name and Chemical composition牌号Steel NameC,Mn,P,S,Alta,Tib,c,DC010.120.600.0400.0400.020DC030.100.450.0350.0350.020DC040.080.400.

45、0300.0300.020DC050.060.350.0250.0250.0150.20DC060.020.250.0200.0200.0150.20DC070.010.200.0200.0200.0150.20a 对于牌号 DC01、DC03 和 DC04,当 C0.01%时,Alt0.015%。For DC01, DC03 and DC04, when C0.01%, while Alt0.015%.b 可用 Nb 代替部分 Ti,Nb 和 Ti 的总含量应0.20%。钢中 C 和 N 应全部被固定。Ti may be replaced by Nb partly, the total co

46、ntent of Ti and Nb must be less than or equal to 0.20%. C and N must be completely bound.c 牌号 DC01、DC03 和 DC04 也可添加 Nb 和 Ti。Nb or Ti may be added to DC01, DC03 and DC04 .力学性能Mechanical properties屈服强度 a抗拉强度断后伸长率, Percentage Elongation after fracture牌号Steel NameYield StrengthTensile Strength, RA80mm,(L 80mm,b20mm),%,0r 值 b 90