调试指导故障分析.ppt

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1、 Copyright year ABB.All rights reserved.-1-25/12/2022 Insert image hereInsert image hereInsert image hereACS800 and 600 Commision Guide and ThoubleshootingACS800/600调试指导与故障分析调试指导与故障分析ABB北京电气传动系统有限公司 Copyright year ABB-2-Content 内容内容1.Drive units fault 传动单元故障2.Fieldbus fault 现场总线故障 Copyright year ABB

2、-3-1.Drive units fault 传动单元故障 Copyright year ABB-4-DC OVERVOLTAGE1nPossible ReasonDeceleration time is too short.减速时间过短。nAction1Set longer ramp time or use brake unit.设置更长的斜坡时间或使用制动单元。2Use Coasting Stop to Stop Function(if applicable).使用自由停车方式（如果允许）。3Resistance of the Braking Resistor is too high.制动

3、电阻的阻值过高。Copyright year ABB-5-DC OVERVOLTAGE2nPossible ReasonParameter 20.05 overvoltage controller disabled and there is no brake unit or TSU/ISU.在没有制动单元或TSU/ISU的情况下，参数20.05 过压控制器被关掉。nActionDisable controller only when using brake unit or TSU/ISU.仅当使用制动单元或TSU/ISU时才能关闭过压控制器。Copyright year ABB-6-DC OV

4、ERVOLTAGE3nPossible ReasonSupply voltage is too high.供电电压过高。nActionCheck mains for static or transient overvoltage.检查主电源的静态或瞬态过电压。Copyright year ABB-7-DC OVERVOLTAGE4nPossible ReasonFaulty Braking Chopper.制动斩波器故障。nActionCheck Braking Chopper and Braking Resistors.检查制动斩波器和制动电阻。Copyright year ABB-8-DC

5、 OVERVOLTAGE5nPossible ReasonInternal Fault.内部故障。nActionReplace xINT-board.更换xINT板。Copyright year ABB-9-DC OVERVOLTAGE6nPossible ReasonEarth fault in IT(floating network).IT(浮地网络)接地故障。nActionCheck there is no earth fault in supply.检查供电电源没有接地故障。Copyright year ABB-10-DC OVERVOLTAGE7nPossible ReasonInc

6、orrect inverter type.不正确的逆变器型号。nAction Compare the rating plate of the drive and configuration in the sw from CDP panel(drive)比较传动单元的额定铭牌与软件中的参数配置。Copyright year ABB-11-DC OVERVOLTAGE8nPossible ReasonEMCboards are connected to IT network.EMC板连接到了IT 浮地网络。nActionDisconnect common mode capacitors from

7、the gnd.断开共模电容器与gnd的连接。Note:see Modifications to the RFI Filtering when used in the IT Networks.Copyright year ABB-12-DC UNDERVOLTAGE1nPossible ReasonToo low input voltage.过低的输入电压。nAction1Check input fuse and the OESA is closed.检查输入保险丝和OESA是否闭合。2Measure the input and DC voltage in the stop,start and

8、 running(with multimeter or from actual signals).分别在停止、起动和运行期间测量进线和DC电压（利用万用表或从实际信号观察）。3Check phase voltage of the supply.检查供电电源的相电压。Copyright year ABB-13-DC UNDERVOLTAGE2nPossible ReasonIncorrect inverter type.不正确的逆变器类型。nActionCompare the rating plate of the drive and configuration in the sw from C

9、DP panel(drive)比较传动单元的额定铭牌与软件中的参数配置。Note:see RMIO configuration instructions Copyright year ABB-14-DC UNDERVOLTAGE3nPossible ReasonInternal Fault.内部故障。nAction1Check cabling between AINP and rectifier bridges.检查AINP板与整流桥之间的电缆连接。2Check the cable between+DC-bus and AINT-board.检查AINT板与+DC-bus 之间的电缆连接。3R

10、eplace AINP-board.更换AINP板。4Replace xINT-board.更换xINT板。Copyright year ABB-15-Earth Fault1nPossible ReasonMotor cable or motor is damaged.电机电缆或电机损坏。nAction1Megger the motor and motor cable.用高阻表或摇表检测电机或电机电缆。2Disconnect motor cables and run the drive in scalar control if the drive does not trip,the driv

11、e is ok.分断电机电缆与变频器的连接，在标量模式下运行变频器，如果变频器不跳闸，则说明变频器是好的。Copyright year ABB-16-Earth Fault2nPossible ReasonLong motor cables or high stray capacitance to the ground.过长的电机电缆或过高的对地离散电容。nAction1Check earth fault trip level.检查接地故障跳闸等级。2Use output chokes.使用输出电抗器。Note:Maximum Motor Cable length see ACS600/ACS

12、800 DU/DT Filter Selection Guide and NOCHxxxx,AOCHxxxx du/dt Filters Installation Guide Copyright year ABB-17-Earth Fault3nPossible ReasonPower factor correction capacitor or surge absorbers.功率因数校正电容器或浪涌吸收器。nActionCheck there are no power factor correction capacitor or surge absorbers in the motor c

13、able.检查电机电缆上没有功率因数校正电容器或浪涌吸收器。Copyright year ABB-18-Earth Fault4nPossible ReasonInternal Fault.内部故障。nAction1SeeACS 600 Earth Fault Protection Service Manual.2Replace xINT-board.更换xINT板。3Replace Current Transducer.更换电流互感器。4Replace xPBU-board if used.更换xPBU板。（如果使用了）5Replace all optic fibres between AI

14、NTs and APBU.更换AINTs 与APBU之间的光纤。Copyright year ABB-19-FLT(x_x)nPossible Reason(F1_4.7)Flash memory;闪存。(F2_x)Processor or memory。处理器或内存。nActionReplace RMIO-board,inform Supportline.更换RMIO板。Copyright year ABB-20-I/O Communication Fault1(1)nPossible ReasonA communication error has occurred on the I/O L

15、ink.在I/O 链路上出现了通讯错误。nAction1Check the connections of the fibre optic cables on the I/O Link.检查I/O 链路上的光纤连接。2Check a correspondence between parameter settings and HW configuration on the I/O Link(all I/O Modules).检查I/O 链路上所有模块的硬件配置是否与参数设定相对应。Copyright year ABB-21-I/O Communication Fault1(2)nPossible

16、ReasonA communication error has occurred on the I/O Link.在I/O 链路上出现了通讯错误。nAction3Check a correspondence between parameter settings and HW configuration,when Pulse Encoder Module(NTAC)is connected to CH1.if the Pulse Encode Module is connected to CH1 instead of CH2,par.70.03 CH1 BAUDRATE,The communic

17、ation Speed must be changed to 4Mbits.当脉冲编码器接口模块(NTAC)连接到CH1时，检查硬件配置与参数设置的对应关系。（如果脉冲编码器接口模块连接到了CH1，参数70.03 应被设置为4Mbits。Copyright year ABB-22-I/O Communication Fault2nPossible ReasonElectromagnetic interference.电磁干扰。nAction1Check for proper earthing of the equipment.检查设备是否正确接地。2Check for highly emiss

18、ive components nearby.检查附近是否有高放射元件。Copyright year ABB-23-I/O Communication Fault3nPossible ReasonInternal Fault。内部故障。nAction1Replace option module.更换可选模块。2Replace the fibre optic cables on the I/O Link.更换I/O 链路上的光纤。3Replace RDCO Module.更换RDCO模块。4Replace AIMA-board.更换AIMA板。5Replace RMIO-board.更换RMIO板

19、。Copyright year ABB-24-NO Communication(1.8)1nPossible Reason(8)=Panel Link between RMIO-board and control panel is faulty.RMIO板与控制盘之间的连接故障。nActionCheck the panel Link connections.检查控制盘连接。Copyright year ABB-25-NO Communication(1.8)2nPossible Reason(4)=Panel type is not compatible with the version of

20、 the drive application program.控制盘型号与传动应用程序的版本不兼容。nActionCheck the panel type and the version of the drive application program.检查控制盘型号以及传动应用程序的版本。Copyright year ABB-26-NO Communication(1.8)3nPossible Reason(1-4)=Internal fault.内部故障。nAction1Replace RMIO-board.更换RMIO板。2Replace CDP 312R Panel.更换CDP 312

21、R 控制盘。Copyright year ABB-27-NO Communication(1.8)4nPossible Reason(3)=Internal fault.内部故障。nAction1Check the external+24VDC supply for voltage dips.检查外部+24VDC 供电的压降。2Check setting of par.16.09 CTRL BOARD SUPPLY.检查参数16.09 的设置。Note:seeExternal+24 V Powering of the RMIO Board Copyright year ABB-28-Overc

22、urrent1nPossible ReasonSudden load change or stall.突然的负载变化或堵转。nActionCheck the load,the motor current and mechanics of the system.检查负载、电机电流和系统的机械部分。Copyright year ABB-29-Overcurrent2nPossible ReasonClosing contactor in output.闭合输出接触器。nActionIf output contactor is used,stop modulation at first and th

23、en close the contactor.如果使用了输出接触器，则应先停止变频器的调制，再闭合接触器。Copyright year ABB-30-Overcurrent3nPossible ReasonMotor connection is wrong(Star/Delta).电机连接错误。（星角连接）nActionCheck motor voltage and its connection from the rating plate and compare with values of parameter group 99.检查电机铭牌上的电机电压与连接方式，并与99组参数相比较。Cop

24、yright year ABB-31-Overcurrent4nPossible ReasonToo short ramp times,so that overcurrent controller does not have enough time to grip.过短的斜坡时间，以至于过流控制器没有足够的控制时间。nActionCheck the load and increase ramp times.检查负载并增加斜坡时间。Copyright year ABB-32-Overcurrent5(1)nPossible ReasonOscillation in motor speed/tor

25、que.电机的速度或转矩振荡。nAction1Caused by speed ref:Check that the speed reference does not oscillate由速度给定引起：检查速度给定值是否振荡2Caused by torque ref:Check that the torque referencies do not oscillate 由转矩给定引起：检查转矩给定是否振荡 3Caused by overcompensation in a speed response:Check the speed controller parameter settings.(Au

26、totune does not bring a satisfactory result in some cases).由速度响应的过补偿引起：检查速度调节器的参数设定。（在某些情况下，自整定不一定能带来令人满意的结果。）Copyright year ABB-33-Overcurrent5(2)nPossible ReasonOscillation in motor speed/torque.电机的速度或转矩振荡。nAction4Caused by Too high Feedback filtering time:SeeACS600 SPEED CONTROLLER TUNING.由过高的反馈滤

27、波时间引起：5Caused by wrong value of the encoder pulse:Check the waveform of the pulse and the pulse number from the encoder nr.由错误的脉冲编码器值引起：检查脉冲编码器的波形并且检查脉冲数。6Caused by Motor Model:Check correct motor data from motor name plate and compare to group 99.由电机模型引起：从电机铭牌获得正确的电机数据并且对照99组参数。Copyright year ABB-3

28、4-Overcurrent6nPossible ReasonOutput short circuit:Damage motor cable(s)or damaged motor.输出短路：损坏的电机电缆或电机。nAction1Check motor and cable insulations.检查电机和电机电缆的绝缘。2Disconnect motor cables and run the drive in scalar control if the drive does not trip its ok.分断电机电缆与变频器的连接，在标量模式下运行变频器，如果变频器不跳闸，则说明变频器是好的。

29、Copyright year ABB-35-Overcurrent7nPossible ReasonOutput earth fault in TN-s(grounded network).接地电网中的输出接地故障。nActionCheck and megger motor(s)and cables.检查并用高阻表或绝缘表测量电机和电机电缆。Copyright year ABB-36-Overcurrent8nPossible ReasonWrong motor and drive dimensioning.错误的电机和传动选型。nAction1Check the value of the m

30、otor nominal current is inside 1/6*par112.2 to 2*par112.2.检查电机额定电流值是否位于1/62倍的par112.2。2Measure output current,torque and limit word.检查输出电流、转矩和极限字。Copyright year ABB-37-Overcurrent9nPossible ReasonPower factor correction capacitors or surge absorbers.功率因数校正电容器和浪涌吸收器。nAction1Check there are no power f

31、actor correction capacitors or surge absorbers in the motor cable.确认电机电缆上没有功率因数校正电容器和浪涌吸收器。2Measure output current,torque and limit word.检查输出电流、转矩和极限字。Copyright year ABB-38-Overcurrent10nPossible ReasonEncoder connection.脉冲编码器连接。nActionCheck encoder,encoder cables(including phasing)and xTAC module.检

32、查脉冲编码器、脉冲编码器接线（包括相序）和xTAC模块。Copyright year ABB-39-Overcurrent11nPossible ReasonIncorrect motor data.不正确的电机数据。nActionCheck correct motor data from motor rating plate.根据电机铭牌检查并校正电机数据。Copyright year ABB-40-Overcurrent12nPossible ReasonIncorrect inverter type.不正确的逆变器类型。nActionCompare the rating plate of

33、 the drive and configuration in the sw from CDP panel(drive).比较传动的铭牌与软件参数Note:see Parameter settings for ACS 800 SingleDrive.Copyright year ABB-41-Overcurrent13nPossible ReasonIncorrect motor norminal cos fii.不正确的电机额定功率因数cos fii。nActionCheck motor norminal cos fii value from hidden parameter.NOTE:Co

34、mpare norminal cos fii value from a motor name plate and par.110.7 Motor_NOM_COS_FII.If there are big differences,set the above-mentioned parameter by changing first par.110.5 POWER_IS_GIVEN to COS FII.Note that you have to perform the Motor Identification Run after changing any motor data.在隐含参数中检查电

35、机额定cos fii 值。注意：比较电机铭牌上的额定cos fii 值与par.110.7。如果二者偏差较大，则在设置par.110.7 之前，应首先将par.110.5 改为COS FII。另外如果改变了任何电机参数，应执行电机辨识。Copyright year ABB-42-Overcurrent14nPossible ReasonNo communication between RMIO-RINT/AINT-and AGDR boards.RMIO板与RINT/AINT及 AGDR 板之间无通讯。nAction1Check and replace fibre optic cable.检查

36、并更换光纤。2Check flat cable connections.检查扁平电缆。Note:see PPCC Link-Short Circuit-Overcurrent fault caused by inadequate flat cable connection.Copyright year ABB-43-Overcurrent15（1）nPossible ReasonOvercurrent in Scalar Control.标量控制模式下的过流。nAction1Check or replace current tranceducers.检查并更换电流互感器。Note:see Ho

37、w to Check ACS 600 Current Transducers.2 See Overcurrent or Motor Temperature Fault with Scalar Control.Copyright year ABB-44-Overcurrent15（2）nPossible ReasonOvercurrent in Scalar Control.标量控制模式下的过流。nAction3Check output current,torque and limit word.检查输出电流、转矩和极限字。Note:if there is oscillation in the

38、torque and the motor current use 191.29 Scalar stab gain to stabilize system.If the current limit of the drive is active,increase current limit level or decrease load.Note that the drive trips easier to overcurrent in scalar control than in DTC in case of current limitation.注意：如果转矩有振荡，并且电机电流使用了参数191

39、.29 用于稳定系统。如果传动的电流极限被激活，则增加电流极限等级或降低负载。注意在电流限制的情况下，标量模式比DTC模式更加容易由于过流而跳闸。Copyright year ABB-45-Overcurrent16nPossible ReasonFunctioning of the contactor used in the auxiliary control circuit for e.g motor heating or motor external fan control.用于辅助控制回路(如电机加热器或电机外部风扇控制）的接触器功能故障。nAction1Replace the con

40、tactor.更换接触器。2Equip the contactor with surge suppressor.为接触器安装浪涌抑制器。Copyright year ABB-46-Overcurrent17nPossible ReasonInternal Fault.内部故障。nAction1Check or replace current transducers.检查并更换电流传感器。Note:see PPCC Link-Short Circuit-Overcurrent fault caused by inadequate flat cable connection.2Replace xI

41、NT-board.更换xINT板。3Check the flat cables are connected properly.确认扁平电缆是否正确连接。4Replace all optic fibers between INTs and xPBU if used(if parallel connected).更换INTs 板和 xPBU 板之间的所有光纤。（并行连接的情况下）Copyright year ABB-47-PPCC LINK Fault1nPossible ReasonNo communication between RMIO-RINT/AINT and AGDR bords.RM

42、IO板与RINT/AINT及 AGDR 板之间无通讯。nAction1Check the flat cable connections.检查扁平电缆的连接。NOTE:see PPCC Link-Short Circuit-Overcurrent fault caused by inadequate flat cable connection.2Check the fibre optic cables are connected between RMIO-AINT-boards(+xPBU if parallel connected)and replace if needed.检查并更换RMIO

43、板与AINT板（并行连接时使用的+xPBU板）之间的光纤电缆。3Check the DC is alive.检查直流DC仍有电压。Copyright year ABB-48-PPCC LINK Fault2nPossible ReasonFunctioning of the contactor used in the auxiliary control curcuit for e.g motor heating or motor external fan control.用于辅助控制回路(如电机加热器或电机外部风扇控制）的接触器功能故障。nAction1Replace the contacto

44、r.更换接触器。2Equip the contactor with surge suppressor.为接触器安装浪涌抑制器。Copyright year ABB-49-PPCC LINK Fault3(1)nPossible ReasonInverter hardware failure.变频器硬件故障。nAction1Replace xINT-board.更换xINT-板。2Check all connections from xINT(some connections can overload the xINT-board).检查所有到xINT板的连接。（一些连接可能造成xINT板过载）

45、3Check and replace current transducers.检查并更换电流互感器。Note:see How to Check ACS 600 Current Transducers.4Check and replace IGBT-modules.检查并更换IGBT模块。Note:see Replacing the IGBT modules of ACS800-02 frame R7 drive and Replacing the IGBT modules of ACS800-02 frame R8 drive.Copyright year ABB-50-PPCC LINK F

46、ault3(2)nPossible ReasonInverter hardware failure.变频器硬件故障。nAction5Check and replace APOW.检查并更换APOW板。6Check and replace xPBU.检查并更换xPBU板。7Check all flat cable connections.检查所有扁平电缆的连接。8Check all connections from APOW(some connection can overload the APOW-board).检查所有到APOW板的连接（一些连接可能会造成APOW板过载）。Copyright

47、 year ABB-51-PPCC LINK Fault4nPossible ReasonIncorrect inverter type.不正确的逆变器类型。nActionCompare the rating plate of the drive and configuration in the sw from CDP panel(drive)or par.112.7 and 102.2.比较传动额定铭牌数据与参数par.112.7 和102.2的设置。Note:see Parameter settings for ACS 800 SingleDrive.Copyright year ABB-

48、52-PP OverloadnPossible ReasonThe temperature difference between heat sink(cool environment)and IGBT module too high(driven in max current).散热器（冷却环境）与IGBT 模块（运行于最大电流下）之间的温度偏差过大。nActionRun the drive with smaller current until heat sink is warmed up.将传动运行于更小一些的电流直到散热器变热。Copyright year ABB-53-Short cur

49、cuit1nPossible ReasonDamaged motor cables or damaged motor.损坏的电机电缆或损坏的电机。nAction1Check motor and cable insulations.检查电机和电缆的绝缘。2Check motor windings.检查电机绕组。Copyright year ABB-54-Short curcuit2(1)nPossible ReasonInternal fault.内部故障。nAction1Check there is no external object inside drive.检查变频器内部没有外部物体。2

50、Check or replace IGBT modules.检查并更换IGBT模块。Note:see Replacing the IGBT modules of ACS800-02 frame R7 drive and Replacing the IGBT modules of ACS800-02 frame R8 drive.3Repalce xINT-boards.更换xINT板。Copyright year ABB-55-Short curcuit2(2)nPossible ReasonInternal fault.内部故障。nAction4Replace xPBU-board if u