船舶材料验证试验报告范本33960.docx

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1、船舶材料验证试验报告Verifficattion Test Reporrt off Shiippinng Maateriial报告编号：JX200101-2发送日期：20100年1月10日产品名称：JXM4402埋弧弧焊丝 验证主管管部门：“ABS”美国船级级社 产产品生产企企业：宜兴兴金兴焊接接材料有限限公司Reporrt nuumberr: JXX201001-1Delivvery datee: Jan. 10tth, 22010Produuct nname: JXMM402 submmergeed arrc weeldinng wiiresCompeetentt deppartmment

2、 of vverifficattion: “ABS”Ameriican Bureaau off ShipppingProduuct MManuffactuuringg Entterprrise：Yixiing JJinxiing WWeldiing MMaterrial Co.,Ltd.宜兴金兴焊焊接材料有有限公司Yixinng Jinxxing Weldding Mateeriall Co., Ltd.船舶焊接材材料验证试试验报告Verifficattion Test Reporrt off Weldding Mateeriall forr Shiippinng(一)、材材料名称：埋弧焊丝丝

3、（二）、牌牌号H088MnA 工厂牌号号 JXXM-4002（三）、试试品规格5.0mmm 批批号：09905855（四）生产产企业：宜宜兴金兴焊焊接材料有有限公司（五）、认认可级别：3M级1. naame oof maateriial: submmergeed arrc weeldinng wiires2. prroducct grrade H08MMnA ffactoory ggradee JXMM-40223. saamplee sizze 5.0mmm loot Noo.：099058554. Maanufaacturrer: Yixiing JJinxiing WWeldiing M

4、Materrial Co., Ltdd.5. reecognnitioon leevel: claass 33M（六）试验验内容：6. coontennt off thee tesst序号No.试验项目Test itemm引用标准Referrenceed sttandaard1自动焊熔敷敷金属力学学性能试验验Mechaanicaal prroperrty ttestiing of deeposiited metaal off auttomattic wweldiingGB/T88110-20088 AWWS.A.5.1882自动焊对接接接头力学学性能试验验Mechaanicaal prrope

5、rrty ttest of bbutt joinnt off auttomattic wweldiingGB/T88110-20088 AWWS.A.5.1883焊丝及熔敷敷金属化学学成份分析析Chemiical compposittion anallysiss testting of wweldiing wwiress andd deppositted mmetallGB/T1149577-944焊丝镀铜层层厚度及表表面质量检检查Inspeectioon off coppper-platting thiccknesss annd suurfacce quualitty off welldin

6、gg wirresGB/T1149577-94(七)试验验结果分析析：1、焊接试试板编号及及探伤结果果见表（一一）7. teestinng reesultt anaalysiis:1. thhe nuumberr of testting plattes aand tthe rresullt off flaaw deetecttion see tablle 1 表（一）ttablee 1编号No.牌号及材质质Gradee&matteriaal焊丝直径Diameeter of wweldiing wwire试板焊接方方式Weldiing ttype of ssamplle 合格标准acceppta

7、ncce crriterria测试结果Test resuultJXM099-11MMJXM-44025.0mmm熔敷金属Depossitedd mettalGB/T33323-87级GB/T33323-87Classs 合格QualiifieddJXM099-12MMH08MnnA5.0mmm平对接Downhhand joinnt合格Qualiifiedd2、焊接及及熔敷化学学成份见表表（二）2. Chhemiccal ccompoositiion oof weeldinng annd deeposiitionn seee tabble 22表（二） Tablle 2名称Name CSSiPM

8、nCu备注Note 焊丝Weldiing wwiress0.070.01220.030.01660.960.15标准要求standdardss0.1000.03300.0770.03300.80-1.1000.200熔敷金属Depossitedd mettal0.070.01220.430.01881.480.10由表可知化化学成份符符合GB2223.11-2233.70及及AWS.A.5.18标准准This tablle shhow tthat the chemmicall commposiitionn meeet sttandaards GB2223.1-223.70 aand AAWS.

9、AA.5.1183、熔敷金金属力学性性能试验结结果见表（三三）3.Tesstingg ressult of mmechaanicaal prroperrty oof deeposiited metaal seee taable 3表（三）TTablee 3试件编号Samplle Noo.屈服强度Yieldd strrengtthMPa抗拉强度TTensiile sstrenngthMPa伸长率%elonggatioon%夏比V型缺缺口冲击试试验（-220）JSharppy V-notcch immpactt tesst (-20) J平均值Averaage JXM099-11MM4455952

10、8140、1120、1150136标准要求Standdardss 305400-55602234由表（三）可可知熔敷金金属力学性性能符合GGB25552及AWWS.A.5.188标准。tablee 3 sshowss thaat meechannicall proopertty off deppositted mmetall meeet sttandaards GB25552 aand AAWS.AA.5.188.4、对接接接头力学性性能试验结结果见表（四四）4. Teestinng reesultt of mechaanicaal proppertyy of buttt joiint sse

11、e ttablee 4表（四） Tablle 4编号No.抗拉强度Tensiile sstrenngthMPa冷弯：322、1200Cold bendding: 32, 120夏比V型缺缺口冲击试试验（-220）JSharppy V-notcch immpactt tesst（-20）J平均值Averaage 正弯Posittivelly beendinng反弯Reverrse bbendiingJXM099-12MM505合格qualiifiedd合格qualiifiedd137、1140、1141139标准要求Standdardss 400受拉面上出出现的裂纹纹或其它缺缺陷长度不不得大于3

12、 mmmThe llengtth off craacks or ootherr deffectss on the surfface of ttensiion fface shouuld bbe noot moore tthan 3 mmm34由表（四）可可知熔敷金金属(貌似应该该是对接接接头)力学学性能符合合GB26650及AAWS.AA.5.188标准。Tablee 4 sshowss thaat meechannicall proopertty off buttt weeldinng jooint meett staandarrds GGB26550 annd AWWS.A.5.188.5

13、、焊丝铜铜层厚度及及表面质量量见表（五五）Coppeer-pllatinng thhicknness and surfface quallity of wweldiing wwiress seee tabble 55表（五） Tablle 5焊丝批号Wire lot No.镀层厚度Platiing tthickknesss色泽Colouur annd luustree线径Diameeter 排列Placeementt 备注Note 0905885003 mm表面光滑色色泽一致Smootth suurfacce annd saame ccolouur4.955mm整齐规范头头尾清析Neat an

14、d cleaar heead & taiil由表(五)可见焊丝丝外观质量量符合GBB/T144957-94标准准。Tablee 5 sshowss thaat thhe prresenntatiion qqualiity oof weeldinng wiires meett staandarrds GB/TT149557-944.验证试验结结论：宜兴金兴焊焊接材料有有限公司生生产“JXM”埋弧焊丝丝按照美国国AWS.A.5.188及国标GGB/T88110-20088的3M级验证证结论如下下：1、 自动焊熔敷敷金属及对对接接头力力学性能符符合3M级规范范要求。2、 焊丝化学成成份及表面面质量符

15、合合GB/TT149557-944要求。Concllusioon off verrificcatioon test:“JXM” submmergeed arrc weeldinng wiires prodducedd by Yixiing JJinxiing WWeldiing MMaterrial Co., Ltd. are testted aaccorrdingg to the requuiremmentss of AWS.A5.118(Ammericcan) and 3M cclasss of GB/TT81100-20008, tthe cconcllusioons aare aas

16、foolloww:1. Mechaanicaal prroperrty oof buutt wweldiing jjointt and depoositeed meetal of aautommaticc welldingg meeet thhe reequirremennts oof 3MM claass.2. Chemiical compposittion and surfface quallity of wweldiing wwiress meeet thhe reequirremennts oof GBB/T144957-94.报告编制Reporrtingg力学主检Masteer off mecchaniics iinspeectioon审核Revieew化学主检Masteer off cheemisttry iinspeectioonABS监检检Inspeectioon suupervvisorr of ABS