Unit 5Industrial Robots.ppt
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1、Unit 5Introduction Industrial robots are relatively new electromechanical devices that are beginning to change the appearance of modern industry.Industrial robots are not like the science fiction devices that possess human-like abilities and provide companionship with space travelers.Research to ena
2、ble robots to“see”,“hear”,“touch”,and“listen”has been underway for two decades and is beginning to bear fruit.However,the current technology of industrial robots is such that most robots contain only an arm rather than all the anatomy a human possesses.Current control only allows these devices to mo
3、ve from point to point in space,performing relatively simple tasks.The Robotics Institute of America defines a 工业机器人工业机器人机电的机电的虚构,想象虚构,想象陪伴陪伴(生物体)结构(生物体)结构美国机器人学会美国机器人学会a robot as“a reprogrammable multifunction manipulator designed to move material,parts,tools,or other specialized devices through va
4、riable programmed motions for the performance of a variety of tasks”.A NC machining center would be qualified as a robot if one can interpret different types of machining as different functions.Most manufacturing engineers do not consider a NC machining center a robot,even though these machines have
5、 a number of similarities.The power drive and controllers of both NC machines and robots can be quite similar.Robots,like NC machines can be powered by electrical motors,hydraulic systems,or pneumatic systems.Control for either device can be either open-loop or closed-loop.In fact,many of the develo
6、pments used in robotics have evolved from the NC industry,and many of the manufacturers of robots also manufacture NC machines or NC controllers.可再编程的可再编程的机械手机械手有资格的有资格的相似之处相似之处液压的液压的气动的气动的开环的开环的闭环的闭环的演化,演变演化,演变 A physical robot is normally composed of a main frame(or arm)with a wrist and some tooli
7、ng(usually some type of gripper)at the end of the frame.An auxiliary power system may also be included with the robot.A controller with some type of teach pendant,joy-stick,or key-pad is also part of the system.A typical robotic system is shown in Fig.5.1.Robots are usually characterized by design o
8、f the mechanical system.A robot whose main frame consists of three linear axes is called a Cartesian robot.The Cartesian robot derives its name from the coordinate system.Travel normally takes place linearly in three-space.Some Cartesian robots are constructed like a gantry to minimize deflection al
9、ong each of the axes.These robots are referred to as gantry robots.Fig.5.2 shows examples of Cartesian robots.These robots behave and can be controlled similarly to conventional three-axis NC machines.Gantry structure are generally the most accurate physical structure for robots.手腕手腕夹持器夹持器辅助的,补充的辅助的
10、,补充的控制板控制板操纵杆操纵杆键盘键盘以以为特征为特征迪卡尔迪卡尔从从得到得到台架台架偏离偏离Gantry robots are commonly used for assembly where tight tolerance and exact location are required.A cylindrical robot is composed of two linear axes and one rotary axis.This robot derived its name from the work envelope(the space in which it operates)
11、,which is created by moving the axes from limit to limit.Fig.5.3 shows typical cylindrical robots.Cylindrical robots are used for a variety of applications,but most frequently for material-handling operations.Programming a robot In order for a device to qualify as a robot,it must be easily reprogram
12、mable.Nonprogrammable mechanisms,regardless of their potential flexibility by reassembly or rewiring,do not be qualified as robots.A class of devices that fit this category are fixed or variable-sequence robots.Many of these robots are pneumatically driven.Rather than controlling the robot path,the
13、device is 装配装配精密的公差(配合)精密的公差(配合)圆柱状的圆柱状的工件封装工件封装处理处理潜在的潜在的重新装配重新装配再接线再接线driven to fixed stops or switches via some form of ladder logic.Although the ladder programming qualifies for the definition of a robot,the switches or stops must normally be physically moved in order to alter the tasks being pe
14、rformed.Drive actuators or motors are turned“on”or“off”depending on the desired sequence of tasks and switch states.Robot operations for this type of system are normally limited to rather simple applications.Programming of more conventional robots normally takes one of three forms:(1)walk-through or
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