TNC质量体系状况分析汇总跟踪表(2013-7-18).xls

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1、12NCModel变更记录2013/5/122013/5/142013/5/16913713557449Essential 1 gangswitch一位单极单控开关定触片材质改为黄铜要求OQC/FQC每批各抽3pcs做盐雾试验扣爪安装螺丝变更，由3*15*5 改为3*15*6（即增加螺丝头直径，防止螺丝头下陷）913713557549Essential 2 gangswitch二位单极单控开关定触片材质改为黄铜913713557649Essential 2 wayswitch一位单极双控开关定触片材质改为黄铜913713557749Essential socket德标插座16A91371355

2、7849EssentialTelephone outlet电话插座913713558049Essential TVoutlet电视插座913713557449Essential 1 gangswitch一位单极单控开关913713557549Essential 2 gangswitch二位单极单控开关913713557649Essential 2 wayswitch一位单极双控开关913713557749Essential socket德标插座16A913713557849EssentialTelephone outlet电话插座913713558049Essential TVoutlet电视

3、插座2013/5/27取消OQC/FQC 每批各抽 3pcs做盐雾试验的要求，改为“镀锌铁质元件必须在进料检验时通过12H盐雾试验”变更记录OQC+FQC LRR by Product SeriesLow endMid endP2TotalTotalLotsOQC NGLotFQC NGLotOQC+FQCLRRTotalLotsOQC NGLotFQC NGLotOQC+FQC LRRTotalLotsOQC NGLotFQC NGLotOQC+FQCLRRWK13010 20.0%0 WK13020 1915.3%20.0%WK13030 21628.6%10.0%WK13040 100.

4、0%50.0%WK13050 180.0%60.0%WK13080 0 0 WK13090 100.0%50.0%WK13100 15213.3%10.0%WK13110 70.0%4250.0%WK13120 15320.0%10.0%WK13130 27414.8%40.0%WK13140 2926.9%40.0%WK1315161325.0%252112.0%70.0%WK13168112.5%140.0%70.0%WK131740.0%15320.0%4375.0%WK13180 5120.0%11100.0%WK13191417.1%1417.1%10.0%WK1320 15213.

5、3%30.0%WK13211400.0%414112.2%0 WK13223139.7%153126.7%0 WK1323151113.3%252112.0%30.0%WK13241516.7%2528.0%0 WK13252627.7%2428.3%30.0%WK13265000.0%3700.0%500.0%WK13272827.1%1600.0%500.0%WK132825312.0%3200.0%900.0%Q2Q4Q7Q8TotalLotsOQC NGLotFQC NGLotOQC+FQC LRRTotalLotsOQC NGLotFQC NGLotOQC+FQC LRRTotalL

6、otsOQC NGLotFQC NGLotOQC+FQCLRRTotalLotsOQC NGLot2150.0%9111.1%40.0%5160.0%1616.3%6116.7%24150.0%112118.2%80.0%2831815.6%180.0%1815.6%207114.3%80.0%0 25100.0%01 0 123013.3%19210.5%10220.0%142414.2%22313.6%27414.8%393725.4%140.0%160.0%3424449.1%21314.3%210.0%2843511.6%39182.6%120.0%412121116.7%31236.

7、5%13215.4%33245715.6%4337.0%28310.7%5335623.6%30620.0%280.0%16503210.0%28310.7%1417.1%234385321.1%163318.8%182116.7%3916457.8%43920.9%3525.7%27132412.5%144228.6%20.0%832412.5%10.0%20.0%636569117.9%80.0%9111.1%611040217.5%0 60.0%3635623.6%1317.7%81125.0%296547114.8%31216.5%90.0%33251113.9%19020.0%291

8、16.9%4605323.8%2500.0%1100.0%2807100.0%2328.7%3113.2%481FQC NGLotOQC+FQCLRR120.0%0.0%10.7%210.0%0.0%18.3%0.0%0.0%211.8%13.6%17.3%6.1%5.7%0.0%17.4%2.6%3.7%0.0%212.7%16.4%8.3%20.7%19.1%0.0%0.0%14.2%Q8Row Labels Sum of 生产数量Sum of 不良总数Weekly LQC PPMWK13011138408257247WK130218710417079123WK13032087842041

9、9776WK130421470419919273WK130513598312529207WK1308529602274286WK130913402412509327WK131027799121527741WK131126168820497830WK131227024023408659WK131422523419758769WK131541723831647583WK131645528041969216WK1313234580432349352WK131736134431958842WK1318219154221410102WK1319419030457010906WK1320413018428

10、210368WK1321337193580717222WK1322328420657320014WK1323266680425415952WK1324330692608018386WK1325419210607314487WK1326426642813919077WK1327197863362118301WK1328411112773818822Grand Total74312329094912239WK1301WK1302WK1303WK1304WK1305WK1308WK1309WK1310WK1311WK1312WK1314WK1315WK1316WK13132WK1317WK1318W

11、K1319WK1320WK1321WK1322WK1323WK1324WK1325WK1326WK1327WK13280500010000150002000025000LQC PPMWK1301WK1302WK1303WK1304WK1305WK1308WK1309WK1310WK1311WK1312WK1314WK1315WK1316WK13132WK1317WK1318WK1319WK1320WK1321WK1322WK1323WK1324WK1325WK1326WK1327WK13280500010000150002000025000LQC PPM12 NCModelQty(pcs)In

12、specdQtyDefect QtyJudgement扭力测试913713530001Q8一位单极开关二三极插座2800204NGPASSLine managermwent,100.00%FQC FindingLine managermwentLine NoDefect descriptionWk7外框刮伤-4PCSWK1328Root caustqtyLine managermwent1 sampling,100.0%OQC vs FQC GapsamplingLine managermwent,100.00%FQC FindingLine managermwentDate codeFQC

13、dateRoot causecontGapCTE13272H2013/7/6Line managermwent1sampling%100.00%100.0%sampling,100.0%OQC vs FQC Gapsampling%100.0%WkOQC datelineserieModelDateDate codecodeQty(pcs)WK13282013/7/5B组Low endESS一位单控开关CTE13273A700WK13282013/7/9B组Low endESS二位单控开关CTE13281B560WK13282013/7/11D组Low endESS一位单控开关CTE13282

14、A800WK13282013/7/5A14Q7Q7二位单CTE13231E1000WK13282013/7/5A4Q4Q4二位单CTE13264F240WK13282013/7/9A18Q8Q8二三插CTE13232O1600WK13282013/7/11A11Q4Q4一位单二三插CTE13273C140OQCRoot causeTotal%assembling228.6%line managerment342.9%plastic injection228.6%Grand Total7100.0%FQC+OQCRoot causeTotal%assembling225.0%line manag

15、erment450.0%plastic injection225.0%Grand Total8 28.6%42.9%28.6%assemblingline managermentplastic injectionOQC FindIngassembling,25.0%line managerment,50.0%plastic injection,25.0%assemblingline managermentplastic injectionOQC+FQC FindingInspecdQtyDefect QtyJudgementDefect descriptionRoot causecount80

16、4NG混用插座合格证4张line managerment1802NG按键间隙过大，0.5mmplastic injection1805NG金件扣不到位assembling1802NG功能件没扣到位assembling1324NG手感不良，移印不良plastic injection11251NG拉丝外框刮花line managerment1301NG漏贴防伪码line managerment128.6%42.9%28.6%assemblingline managermentplastic injectionOQC FindIngassembling,25.0%line managerment,5

17、0.0%plastic injection,25.0%assemblingline managermentplastic injectionOQC+FQC FindingWK1301WK1302WK1303WK1304WK1305WK1308WK1309WK1310WK1311WK1312WK1314WK1315WK1316WK13132WK1317WK1318WK1319WK1320WK1321WK1322WK1323WK1324WK1325WK1326WK1327WK13280500010000150002000025000LQC PPMassembling,25.0%line manag

18、erment,50.0%plastic injection,25.0%assemblingline managermentplastic injectionOQC+FQC FindingLine managermwent,100.00%FQC FindingLine managermwentsampling,100.0%OQC vs FQC GapsamplingWK1301WK1302WK1303WK1304WK1305WK1308WK1309WK1310WK1311WK1312WK1314WK1315WK1316WK13132WK1317WK1318WK1319WK1320WK1321WK

19、1322WK1323WK1324WK1325WK1326WK1327WK13280500010000150002000025000LQC PPMassembling,25.0%line managerment,50.0%plastic injection,25.0%assemblingline managermentplastic injectionOQC+FQC FindingweekTotalLot.注塑车间NG批次装配车间塑件NG 批次（LQC1.0%)注塑车间 LRR注塑+装配LRRTargetWK1301572801.4%1.4%1.5%WK130210141941.9%2.3%1.

20、5%WK130312101391.1%1.8%1.5%WK1304151319131.3%2.1%1.5%WK13054931082.0%3.7%1.5%WK1308555601.1%1.1%1.5%WK1309623851.3%2.1%1.5%WK13108611872.1%2.9%1.5%WK1311124618171.4%2.8%1.5%WK131216612981.7%2.2%1.5%WK1313170414150.8%1.7%1.5%WK1314161736332.2%4.3%1.5%WK1315183922201.2%2.3%1.5%WK1316169037152.2%3.1%1.

21、5%WK1317149632202.1%3.5%1.5%WK1318118716121.3%2.4%1.5%WK1319147129322.0%4.1%1.5%WK1320125630322.4%4.9%1.5%WK1321198239392.0%3.9%1.5%WK1322167935632.1%5.8%1.5%WK132351231416.1%14.1%1.5%WK1324108437543.4%8.4%1.5%WK1325132436432.7%6.0%1.5%WK1326155436432.3%5.1%1.5%WK132787437334.2%8.0%1.5%WK13281060335

22、63.1%8.4%1.5%WK1301WK1303WK1305WK1309WK1311WK1313WK1315WK1317WK1319WK1321WK1323WK1325WK13270.0%2.0%4.0%6.0%8.0%10.0%12.0%14.0%16.0%注塑+装配LRRTargettarget 1.5%注注塑塑车车间间LRRWK1301WK1303WK1305WK1309WK1311WK1313WK1315WK1317WK1319WK1321WK1323WK1325WK13270.0%2.0%4.0%6.0%8.0%10.0%12.0%14.0%16.0%注塑+装配LRRTargett

23、arget 1.5%注注塑塑车车间间LRRWeekTotal LotNGLRRTargetWK130139241.0%1.5%WK1302558162.9%1.5%WK130364060.9%1.5%WK13046058013.2%1.5%WK130511910.8%1.5%WK130812810.8%1.5%WK1309471132.8%1.5%WK1310417225.3%1.5%WK131143681.8%1.5%WK1312431204.6%1.5%WK131374781.1%1.5%WK131438871.80%1.5%WK131557750.87%1.5%WK131641992.1

24、5%1.5%WK131752561.14%1.5%WK131841281.94%1.5%WK131944071.59%1.5%WK1320400174.25%1.5%WK132136151.39%1.5%WK132227931.08%1.5%WK132346740.86%1.5%WK132432200.00%1.5%WK132534800.00%1.5%WK132662200.00%1.5%WK132798600.00%1.5%WK132843400.00%1.5%WK1301WK1303WK1305WK1309WK1311WK1313WK1315WK1317WK1319WK1321WK132

25、3WK1325WK13270.0%2.0%4.0%6.0%8.0%10.0%12.0%14.0%LRRTargettarget 1.5%五五金金车车间间LRRWK1301WK1303WK1305WK1309WK1311WK1313WK1315WK1317WK1319WK1321WK1323WK1325WK13270.0%2.0%4.0%6.0%8.0%10.0%12.0%14.0%LRRTargettarget 1.5%五五金金车车间间LRR IPQCIPQC每每日日巡巡拉拉结结果果汇汇总总表表WEEK抽检日期组别产品名称追溯码抽验数量重缺陷 轻缺陷不良数量W13192013/5/71Q2二位

26、大跷板双路开关Q2262-2CTE1318480112W13192013/5/72Q2单电脑插座Q2801PCCTE13191F80000W13192013/5/74Q2一位大跷板单极开关二三极插座Q2810UVSCTE13191A80011W13192013/5/76Q8一位大跷板双路开关Q8211-2CTE13191N80033W13192013/5/79Q2一位大跷板单极开关Q2261CTE13183N80011W13192013/5/710Q8一位单极开关二三极插座Q8810UVSCTE13182D80022W13192013/5/711Q7二三极插座Q7810UVCTE13191U8

27、0000W13192013/5/715Q2单电视插座Q2801TVCTE13191D80101W13192013/5/718ESS 16A插座ESSSOCKETCTE13146C80000W13192013/5/83Q2二位大跷板单极开关200011W13192013/5/84Q4二三插200044W13192013/5/811Q7一位单125000W13192013/5/814SIM一位单125011W13192013/5/92Q7二位单50000W13192013/5/99Q2二位单200011W13192013/5/916Q7一位单16A三插50011W13192013/5/918Q2二

28、三插200011W13192013/5/91Q2二位大跷板双路开关200044W13192013/5/96Q4一位单200022W13202013/5/101Q4一位单180011W13202013/5/104Q210A三插180011W13202013/5/111Q2电视电脑140011W13202013/5/115Q2二三插180011W13202013/5/1116SIM单电视160011W13202013/5/1118SIM二位单180011W13202013/5/123Q4二三插180101W13202013/5/121SIM二位单160011W13202013/5/124Q2一位单

29、230011W13202013/5/125SIM二位单200101W13202013/5/126SIM二位单200011W13202013/5/1211Q4二三插200000W13202013/5/1215 Q7三位双600000W13202013/5/132Q2二三插250022W13202013/5/139Q3二三插180011W13202013/5/1316Q84位单150022W13202013/5/1318Q8二三插200011W13202013/5/1312Q8二三插200011W13202013/5/134Q2一位单180011W13202013/5/141Q4一位单二三插200

30、022W13202013/5/144Q2二三插200022W13202013/5/143SIM一位单180101W13202013/5/1410SIM一位单200202W13202013/5/1411Q2二三插230022W13202013/5/154Q2四位单140022W13202013/5/156Q2单电话180011W13202013/5/1510SIM一位单160011W13202013/5/153Q8三位单120000W13202013/5/1518ESS16A德标插90011W13202013/5/1515SIM一位单180000W13202013/5/1511Q2二三插2000

31、22IPQC本周巡检LRR:10/50=20%IPQC本周巡检LRR:10/50=20%IPQC 本周巡检LRR:10/50=20%W13202013/5/167Q8三位单150000W13202013/5/161Q2二三插200022W13202013/5/165ESS单电话200000W13202013/5/1610ESS单电话200000W13202013/5/1615Q8三位双80011W13202013/5/1612Q8二三插130000W13202013/5/1614ESS单电视200000W13202013/5/1618Q8二三插200000W13202013/5/168ESS1

32、6A德标插200000W13202013/5/1611Q8二三插200011W13212013/5/171 Q8一位双200000W13212013/5/173 SIM16A德标插125000W13212013/5/174 Q8一位双200011W13212013/5/175 Q2二三插200022W13212013/5/177 Q8三位单80000W13212013/5/1714 Q2二三插200011W13212013/5/1711 Q8三位单200022W13212013/5/189印尼低端16A德标200011W13212013/5/1810 Q8二三插200011W13212013/

33、5/187Q8电视电脑200011W13212013/5/181Q7二位单200000W13212013/5/201Q8二位单125000W13212013/5/204SIM16A德标扦125000W13212013/5/206SIM16A德标扦200011W13212013/5/207Q8电视电脑80000W13212013/5/208Q8二三插200022W13212013/5/2010Q2单电话200022W13212013/5/2012SIM16A德标扦200011W13212013/5/209Q8二位双125000W13212013/5/2015Q8二三插200000W1321201

34、3/5/2011Q8一位单200022W13212013/5/205Q2二三插200000W13212013/5/211Q2二三插200011W13212013/5/212SIM16A德标扦200022W13212013/5/213Q8二位双200033W13212013/5/217SIM16A德标扦200044W13212013/5/218Q8单电视200000W13212013/5/219Q8二三插200000W13212013/5/2115Q2二三插200000W13212013/5/2114ESS单电话200011W13212013/5/221SIM16A德标扦200000W13212

35、013/5/224Q8二三插80000W13212013/5/2212Q2二三插200000W13212013/5/2210Q4电视电脑50011W13212013/5/229Q2二三插200011W13212013/5/2215SIM一位双125000W13212013/5/223SIM二位200022W13212013/5/2314Q8二三插200011W13212013/5/238Q2二三插200000W13212013/5/234Q8一位单200000W13222013/5/241Q2二三插200000W13222013/5/244SIM16A德标扦200011W13222013/5/

36、2411Q8一位单200022W13222013/5/2412Q2二三插200000W13222013/5/2418Q8二三插200000W13222013/5/2416Q8二三插200000W13222013/5/2415SIM一位单200011W13222013/5/247Q8一位双200000W13222013/5/2510Q8二三插200000W13222013/5/252Q8四位单125000W13222013/5/251SIM一位单200000W13222013/5/258Q816A三插200000W13222013/5/259Q2一位单200011W13222013/5/2613

37、Q2一位单60022W13222013/5/2610Q8二三插60000W13222013/5/263ESS单电视60033W13222013/5/262ESS一位单60033W13222013/5/2713Q2二三插60044W13222013/5/2713Q2一位单60000W13222013/5/2714Q2二三插60011W13222013/5/275Q8 10A三插60000W13222013/5/28功能5Q2二三插60011W13222013/5/28功2Q2二位单60000W13222013/5/286ESS二位单60000W13222013/5/285Q2二三插60000W1

38、3222013/5/2811Q8一单二三插60022W13222013/5/2812ESS二位单60000W13222013/5/292SIM一位单60000W13222013/5/293SIM一位单60000W13222013/5/297Q2二三插60000W13222013/5/2910Q2二三插60000W13222013/5/291Q2电话电脑60022W13222013/5/301Q8三插16A60000W13222013/5/302Q2四位单极开关60022W13222013/5/303ESS16A德标插CTE13225Q60000W13222013/5/304Q8二三插60000

39、W13232013/6/1功1Q4一位单60000W13232013/6/1功2Q4一位单60000W13232013/6/21Q8 16A三插60033W13232013/6/22Q8二三插60022W13232013/6/23Q8二三插60033W13232013/6/2丝印印尼低端开关60022W13232013/6/26Q8二三插60000W13232013/6/35SIM二位单60000W13232013/6/313P2 10A多功能插60055W13232013/6/314PQ2二位双60033W13232013/6/46Q2一位单三插60033W13232013/6/413Q2单

40、电脑插座60022W13232013/6/514Q2电话电脑60033W13232013/6/54SIM 三插1660101W13232013/6/512Q2二三插60044W13232013/6/513ECO 四开单60000W13232013/6/610EC0 二位单60022W13232013/6/6移印Q4四开按键60011W13232013/6/616ESS一位双60000W13232013/6/77Q2一单16A三插60044W13232013/6/7丝印SIM一位单60000W13232013/6/74Q2一位单60000W13232013/6/715SIM 16A插座60033

41、WK13232013/6/810Q2二三插60033WK13232013/6/811Q2一位单60044WK13232013/6/812Q2二三插60033WK13232013/6/813Q8电话电脑60055WK13232013/6/9喷码Q2二三插60033WK13232013/6/9丝印1ELE调光器630W60022WK13232013/6/9丝印2Q4一位门铃60000WK13242013/6/1014ESS一双60033WK13242013/6/1013Q2二三插60044WK13242013/6/102Q8二位60000WK13242013/6/10516A德标插座60022WK

42、13242013/6/11丝印2印尼16A插座60000WK13242013/6/11丝印2Q4声光控延时开关60000WK13242013/6/1113Q4一位单50707WK13242013/6/1113ECO Q8一位10A三插60033WK13242013/6/114SIM 16A插座60000WK13242013/6/13功1Q4一位单60400WK13242013/6/134Q8二三插60000WK13242013/6/133Q7一位单二三插60033WK13242013/6/15丝印1印尼一开80000WK13242013/6/15丝印1Q8双电话插80000WK13242013

43、/6/15丝印2印尼16A插座80000WK13242013/6/1511Q2三位单80000WK13242013/6/1511SIM 16A插座80000WK13242013/6/16功四P2二插功能件80022WK13242013/6/16功四P2三插功能件80033WK13242013/6/16功三Q2三位双80000WK13242013/6/171Q4二三插60000WK13242013/6/171Q4双电脑60000WK13242013/6/171Q2二三插60033WK13242013/6/172Q2一单16A三插60000WK13252013/6/19A2Q8二三插60022WK

44、13252013/6/19移印7Q7二位60033WK13252013/6/19移印2Q4二位60066WK13252013/6/19喷码1Q2一位16三插60033W13252013/6/205Q2二三插60303W13252013/6/206Q2一开16A三插60022W13252013/6/207Q2二位单60022W13252013/6/207Q2二三插60202W13262013/6/2112SIM 16A插座60033W13262013/6/2113SIM 16A插座60000W13262013/6/211SIM 一位单60044W13262013/6/221Q8二三插60033W

45、13262013/6/221Q2二三插60000W13262013/6/222Q2一位单60033W13262013/6/23丝印1SIM 16A插座60022W13262013/6/23丝印2300W调速器60032W13262013/6/23喷码1Q7 16A三插60000W13262013/6/23喷码2SIM 16A插座60000W13262013/6/25功能件SIM 一位单60202W13262013/6/25功能件2SIM 一位单60033W13262013/6/25功能件3SIM 一位单60055W13262013/6/25功能件4SIM 一位单6001010W13262013

46、/6/26功能件4SIM 一位单60000W13262013/6/26功能件5SIM 一位双60055W13262013/6/267Q7 二三插60033W13262013/6/268P2 10A三插60022W13262013/6/277Q2二三插60000W13262013/6/278Q2 10A三插60055W13262013/6/2714Q8 一关单60022W13262013/6/2714Q7 二三插60044W13262013/6/281Q2 二三插60000W13262013/6/281Q4 16A三插60066W13262013/6/282ESS 二位单60000W132620

47、13/6/282SIM 二位单60000W13262013/6/291Q4 16A三插60000W13262013/6/292Q4 单电脑60000W13262013/6/292SIM 二位单60000W13262013/6/293Q2 二位双60000W13262013/6/294Q4 单电视60101W13272013/7/2功能件1Q7指压功能件40000W13272013/7/2功能件2Q8一位双控功能件40101W13272013/7/2功能件3Q8一位单控功能件60000W13272013/7/2移印P2一位单功能件4001010W13272013/7/214Q2单 电脑40088

48、W13272013/7/35Q4三位单极开关40505W13272013/7/36Q7单电脑插座40055W13272013/7/37Q4双电脑插座40000W13272013/7/38Q2三位单40044W13272013/7/410Q2 16A三插CTE13265G60000W13272013/7/411Q2 三位单CTE13266L60022W13272013/7/410Q2四位双控开关CTE13272L60000W13272013/7/412Q7一位单极开关CTE13272C60000W13272013/7/412SIM 一位单CTE13272O60000W13272013/7/513

49、Q2二三插CTE13273I60000W13272013/7/513Q8二位双CTE13273H60505W13272013/7/514Q2四位单CTE13272K60202W13272013/7/514Q2二三插CTE13273I60055W13272013/7/610Q2一位单CTE13264H60022W13272013/7/611Q7 二三插CTE13274G60000W13272013/7/7功能件2Q4三开单40000W13272013/7/71Q2单电视插座60000W13282013/7/8功能1Q4一位双60404W13282013/7/8功能1Q8三位双60022W1328

50、2013/7/8功能2Q8一位双控功能件6010010W13282013/7/8功能3Q9一位双控功能件60066W13282013/7/913Q4二三插CTE13277I60000W13282013/7/913Q8二三插CTE13281P6001212W13282013/7/914Q4二三插CTE13277I60055W13282013/7/914Q8二三插CTE13281P60066W13282013/7/1015Q8二三插CTE13281P60055W13282013/7/1016Q8二三插CTE13281P60033W13282013/7/104SIM 16A插座CTE13281A60