双性分析新模板(英文版).xls

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1、 GAGE R&R STUDY（DATA CHART)ZXY-QR-10-08/1No.Part name：Part No:Data:Specification：76.2+0.023+0.002Gauge name/Type：Gauge No：Characteristics：A appraiser：B appraiser：C appraiser：Appraiser/TrialPartAverage123456789101.A10.020.0180.0210.010.0020.0020.0120.0150.0220.0090.013220.020.0190.020.0120.0020.0030.

2、0150.0130.020.0090.013330.0210.0190.020.010.0010.0030.0150.0130.0210.0080.0134Average76.22076.21976.22076.21176.20276.20376.21476.21476.22176.20976.2135range0.0010.0010.0010.0020.0010.0010.0030.0020.0020.0010.0026 B10.020.0190.020.0110.0030.0030.0130.0150.020.0080.013720.0210.0180.020.0120.0030.0020

3、.0120.0150.020.0080.013830.0210.0190.0190.0120.0020.0030.0120.0150.0210.0090.0139Average76.22176.21976.22076.21276.20376.20376.21276.21576.22076.20876.21310range0.0010.0010.0010.0010.0010.0010.0010.0000.0010.0010.00111C 10.0190.0180.0210.010.0020.0020.0120.0150.0220.0090.0131220.020.0180.0210.010.00

4、20.0020.0120.0150.0220.0090.0131330.020.0180.0210.010.0020.0020.0120.0150.0220.0090.01314Average76.22076.21876.22176.21076.20276.20276.21276.21576.22276.20976.21315Range0.0010.0000.0000.0000.0000.0000.0000.0000.0000.0000.00016PartAverage76.22076.21876.22076.21176.20276.20276.21376.21576.22176.20976.

5、2130.01917(0.002)+(0.001)+(0.000)/(number of appraiser=3)0.00118(76.213)-(76.213)=0.0001319(0.001)(2.580)=0.002remarks：(1)In data chart:D4=3.27 for 2 trials and 2.58 for 3 trials.UCLr represents the limit of individual Rs.Circle those that arebeyond this limit.Identify the cause and correct.Repeat t

6、hree readings using the same appraiser and unit as originallyused or discard values and re-average and recomputed it and the limiting value from the remaining observations.(2)In report：All calculations are based upon predicting 5.15 sigma(99.0%of the area under the normal distributioncurve).K1 is 5.

7、15/d2*,where d2*is dependent on the number of trials(m)and the number of parts times the number ofoperators(g)which is assumed to be greater than 15 .K 2 is 5.15/d2*,where d2*is dependent on the number of operators(m)and(g)is 1,since there is only one rangecalculation.K 3 is 5.15/d2*,where d2*is dep

8、endent on the number of parts(m)and(g)is 1,since there is only one rangecalculation.aXaRbXbRcXcRXpRRaRbRcRmaxXm inXDIEFXR4DRUCL第 1 页，共 3 页 GAGE R&R STUDY(REPORT)ZXY-QR-10-09/1from data chart=0.00083=0.0001330.01900Repeatability-Equipment Variation(EV)=0.000830.5908trialsK1%EV=0.00049233320.8862=8.21

9、30.5908Reproducibility-Appraiser Variation(AV)AV =%AV=0=0appraiser number23n=Part numberr=trialsK20.70710.5231Repeatability&Reproducibility(R&R)GRR=零件数K3%GRR=0.00049233320.7071=8.2130.523140.4467Part Variation(PV)50.403PV=60.3742%PV=0.019000.314670.3534=99.66=0.005977480.337590.3249Total Variation(T

10、V)100.3146ndc=1.41(PV/GRR)TV=17.119=0.005997641Acceptance Criteria:Under 10%error-Accepted 10%-30%error-Acceptable based upon importance of application or gauges cost etc30%&above error-Not accepted Result:ACCEPTED)/()(222nrEVKXDIEF22AVEV22P VG R R3KRPTVEV/100TVAV/100TVGRR/100TVPV/1001KRRDIEFXPR)/()

11、(22第 2 页，共 3 页 量量具具重重复复性性和和再再现现性性控控制制图图 ZXY-QR-10-20 编号：零件评价人均值图76.213UCL=76.214LCL=76.212均值（图）A评价人：蔡雅君B评价人：胡兴华C评价人：何艳芳零件评价人有90%平均值落在控制限外，所以该零件变差大于测量系统变差。重复性极差控制图0.0008333UCL=0.00215LCL=0极差（图）A评价人：蔡雅君B评价人：胡兴华C评价人：何艳芳评价人重复性极差受控XXRR76.19000 76.19500 76.20000 76.20500 76.21000 76.21500 76.22000 76.22500 0.00000 0.00010 0.00020 0.00030 0.00040 0.00050 0.00060