《模具表面处理》PPT课件.ppt

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1、抛光（抛光（Polish)SPI-Society of the Plastics Industry塑料工塑料工业协会会Types ofFinishes Current SPIFinish Numbers Description andPrevious Finish NumbersRoughness Comparison R.A.Diamond#1 Diamond Buff（#1钻石膏，光学要求）石膏，光学要求）A0#3 Diamond Buff（#3钻石膏，石膏，镜面）面）A1is comparable to#10-1#6 Diamond Buff（#6钻石膏，石膏，镜面）面）A2is sli

2、ghtly finer than#21-2#15 Diamond Buff（#15钻石膏，石膏，镜面）面）A3has more imperfections than2-3Paper600 Grit（600砂砂纸，光面），光面）B1is finer than#32-3400 Grit（400砂砂纸，光面），光面）B2is slightly finer than4-5320 Grit（320砂砂纸，光面），光面）B3is comparable to9-10Stone600 Stone（600油石，光面）油石，光面）C1is finer than#410-12400 Stone（400砂砂纸，光面）

3、，光面）C2is slightly finer than25-28320 Stone（320砂砂纸，哑面）面）C3is comparable to38-42Dry Blasted#11 Glass Bead（#11粗玻璃砂）粗玻璃砂）D1is finer than#510-12#240 Aluminum Oxide Blast（#240氧化氧化铝）D2is comparable to26-32#24 Aluminum Oxide Blast（#24氧化氧化铝）D3is a little more coarse than190-230Diamond Mold Polishing&Finishin

4、g Specifications火花火花纹(Thin Fire Texture)号码号码电火花深度（电火花深度（mm)号码号码电火花深度（火花深度（mm)00.00040210.0044810.00044220.0050420.00048230.0056030.00056240.0064840.00064250.0072050.00072260.0080060.00080270.0088070.00088280.0100080.00100290.0112090.00112300.01280100.00128310.01400110.00140320.01600120.00160330.0180

5、0130.00180340.02000140.00200350.02240150.00224360.02520160.00252370.02800170.00280380.03200180.00320390.03600190.00360400.04000200.00400410.04480CHARMILL VDI Specification符号符号粗糙度粗糙度符号符号粗糙度粗糙度AGIE 1Ra 0.2VDI12Ra 0.40AGIE 2Ra 0.315VDI15Ra 0.50AGIE 3Ra 0.5VDI18Ra 0.80AGIE 4Ra 0.8VDI21Ra 1.12AGIE 5Ra 1.

6、25FineVDI24Ra 1.60AGIE 6Ra 2.00FineVDI27Ra 2.24AGIE 7Ra 3.15MedelVDI30Ra 3.15AGIE 8Ra 5.0GrovVDI33Ra 4.50AGIE 9Ra 8.0VDI36Ra 6.30AGIE 10Ra 12.5VDI39Ra 9.00VDI42Ra 12.5VDI45Ra 18.0火花纹规格和图纸表面粗糙度要求对照表火花纹规格和图纸表面粗糙度要求对照表Ra-在取在取样长度内，度内，轮廓偏距廓偏距绝对值的算的算术平均平均值，单位位:。化学化学蚀纹（Texture)号码号码咬花深度咬花深度MT-110000.0102MT-

7、110100.0254MT-110200.0381MT-110300.0508MT-110400.0762MT-110500.1143MT-110600.0762MT-110700.0762MT-110800.0508MT-110900.0889MT-111000.1524MT-111100.0635MT-111200.0508MT-111300.0635MT-111400.0635MT-111500.0698MT-111600.1016MT Specification单位：位：mmMold-Tech AMold-Tech AMold-Tech BMold-Tech BPtn.#Ptn.#De

8、pth(mm)Depth(mm)AngleAnglePtn.#Ptn.#Depth(mm)Depth(mm)AngleAngleMT-11000MT-110000.00040.000411MT-11200MT-112000.0030.0034.54.5MT-11010MT-110100.0010.0011.51.5MT-11205MT-112050.00250.002544MT-11020MT-110200.00150.00152.52.5MT-11210MT-112100.00350.00355.55.5MT-11030MT-110300.0020.00233MT-11215MT-11215

9、0.00450.00456.56.5MT-11040MT-110400.0030.0034.54.5MT-11220MT-112200.0050.0057.57.5MT-11050MT-110500.00450.00456.56.5MT-11225MT-112250.00450.00456.56.5MT-11060MT-110600.0030.0034.54.5MT-11230MT-112300.00250.002544MT-11070MT-110700.0030.0034.54.5MT-11235MT-112350.0040.00466MT-11080MT-110800.0020.00233

10、MT-11240MT-112400.00150.00152.52.5MT-11090MT-110900.00350.00355.55.5MT-11245MT-112450.0020.00233MT-11100MT-111000.0060.00699MT-11250MT-112500.00250.002544MT-11110MT-111100.00250.002544MT-11255MT-112550.0020.00233MT-11120MT-111200.0020.00233MT-11260MT-112600.0040.00466MT-11130MT-111300.00250.002544MT

11、-11265MT-112650.0050.00577MT-11140MT-111400.00250.002544MT-11270MT-112700.0040.00466MT-11150MT-111500.002750.0027544MT-11275MT-112750.00350.003555MT-11160MT-111600.0040.00466MT-11280MT-112800.00550.005588蚀纹处理和模具斜度的关系理和模具斜度的关系Mold-Tech CMold-Tech CMold-Tech DMold-Tech DPtn.#Ptn.#DepthDepthAngleAngleP

12、tn.#Ptn.#DepthDepthAngleAngleMT-11300MT-113000.00250.00253.53.5MT-11400MT-114000.0020.00233MT-11305MT-113050.0050.0057.57.5MT-11405MT-114050.00250.002544MT-11310MT-113100.0050.0057.57.5MT-11410MT-114100.00350.00355.55.5MT-11315MT-113150.0010.0011.51.5MT-11415MT-114150.0020.00233MT-11320MT-113200.002

13、50.002544MT-11420MT-114200.00250.002544MT-11325MT-113250.0030.0034.54.5MT-11425MT-114250.00350.00355.55.5MT-11330MT-113300.0020.00233MT-11430MT-114300.0070.0071010MT-11335MT-113350.0020.00233MT-11435MT-114350.0100.0101515MT-11340MT-113400.0030.0034.54.5MT-11440MT-114400.00050.00051.51.5MT-11345MT-11

14、3450.0030.0034.54.5MT-11445MT-114450.00150.00152.52.5MT-11350MT-113500.00350.00355.55.5MT-11450MT-114500.00250.002544MT-11355MT-113550.00250.002544MT-11455MT-114550.0030.0034.54.5MT-11360MT-113600.00350.00355.55.5MT-11460MT-114600.00350.00355.55.5MT-11365MT-113650.00450.004577MT-11465MT-114650.0050.

15、0057.57.5MT-11370MT-113700.0040.00466MT-11470MT-114700.0020.00233MT-11375MT-113750.0040.00466MT-11475MT-114750.0020.00233MT-11380MT-113800.0040.00466MT-11480MT-114800.0030.0034.54.5蚀纹处理和模具斜度的关系理和模具斜度的关系Plaque#6Plaque#6Plaque#7Plaque#7Plaque#8Plaque#8Plaque#10Plaque#10Ptn.#Ptn.#Depth(mm)Depth(mm)Ptn.

16、#Ptn.#Depth(mm)Depth(mm)Ptn.#Ptn.#Depth(mm)Depth(mm)Ptn.#Ptn.#Depth(mm)Depth(mm)MT229MT2290.0030.003MT325MT3250.0030.003MT588MT5880.00850.0085MT980MT9800.0040.004MT392MT3920.0040.004MT964MT9640.0030.003MT888MT8880.0130.013MT901MT9010.0030.003MT585MT5850.00350.0035MT1038MT10380.0020.002MT1028MT10280.

17、00350.0035MT945MT9450.00650.0065MT889MT8890.0040.004MT1043MT10430.0020.002MT1067MT10670.0130.013MT970MT9700.0020.002MT1013MT10130.0030.003MT1170MT11700.00250.0025MT1149MT11490.0130.013MT972MT9720.00250.0025MT1015MT10150.00550.0055MT1192MT11920.00150.0015MT1153MT11530.00750.0075MT973MT9730.00350.0035

18、MT1039MT10390.0030.003MT1239MT12390.0030.003MT1211MT12110.00950.0095MT974MT9740.00250.0025MT1055MT10550.00550.0055MT1240MT12400.0030.003MT1226MT12260.00350.0035MT978MT9780.0030.003MT1068MT10680.00550.0055MT1241MT12410.0020.002MT1227MT12270.00350.0035MT985MT9850.00250.0025MT1070MT10700.0070.007MT1242

19、MT12420.0020.002MT1228MT12280.00950.0095MT1055-1MT1055-10.00010.0001MT1074MT10740.00550.0055MT1243MT12430.0020.002MT1230MT12300.0130.013MT1055-2MT1055-20.00450.0045MT1129MT11290.0030.003MT1244MT12440.00250.0025MT1232MT12320.0030.003MT1055-3MT1055-30.00050.0005MT1159MT11590.0080.008MT1250MT12500.0030

20、.003MT1233MT12330.00350.0035MT1055-4MT1055-40.00750.0075MT1122MT11220.00150.0015MT2019MT20190.00250.0025MT1234MT12340.00350.0035MT1055-5MT1055-50.0010.001MT1125MT11250.0060.006MT2020MT20200.0020.002MT1235MT12350.00350.0035MT1055MT10550.00150.0015MT1126MT11260.00650.0065MT2028MT20280.00250.0025MT1236

21、MT12360.00350.0035MT1055-6MT1055-60.00170.0017MT1127MT11270.00250.002523053230530.0020.002MT1238MT12380.00450.0045MT1055-7MT1055-70.02250.0225MT1526MT15260.01350.013523064230640.00150.001523031230310.00850.0085昵宏咬花規格表昵宏咬花規格表咬花番號咬花番號拔模斜度拔模斜度平均值平均值打光程度打光程度加工種類加工種類HN-DS11HN-DS11115 75 7800800噴砂咬花噴砂咬花HN

22、-DS12HN-DS121.51.510 1310 13600 800600 800HN-DS13HN-DS132212 1512 15600 800600 800HN-DS14HN-DS142213 1913 19600 800600 800HN-DS01HN-DS013325 3025 30320320HN-DS02HN-DS024435 4035 40320320HN-DS03HN-DS034436 4236 42320320化學咬花化學咬花HN-DS04HN-DS044.54.538 4338 43320320HN-DS05HN-DS051.51.59 139 13800800HN-D

23、S06HN-DS062214 1914 19800800HN-DS07HN-DS072.52.519 2419 24600600HN-DS08HN-DS083325 3025 30400400咬花番号咬花番号拔模斜度拔模斜度平均值平均值打光程度打光程度加工种类加工种类梨地梨地NO.1228989#400#400梨地梨地NO.22.52.515161516#400#400梨地梨地NO.33315171517#400#400梨地梨地NO.43.53.516181618#400#400梨地梨地NO.54420232023#400#400梨地梨地NO.64.54.525302530#400#400梨地

24、梨地NO.76640424042#320#320梨地梨地NO.86657605760#320#320梨地梨地NO.96660666066#320#320S-S-半光泽半光泽G-半光泽半光泽 咬花番號咬花番號拔模斜度拔模斜度平均值平均值打光程度打光程度加工種類加工種類NO.1NO.1111.71.7鏡面鏡面 NO.2NO.2111 1鏡面鏡面 NO.3NO.3111.41.4鏡面鏡面 NO.4NO.4111.81.810001000 NO.5NO.5112.92.910001000 NO.6NO.61.51.54 410001000 NO.7NO.71.51.56.56.5#800#800 NO

25、.8NO.8227 7#800#800 NO.9NO.92.52.57.77.7#800#800 NO.10NO.103310111011#600#600 NO.11NO.11343412151215#600#600 NO.12NO.12454516181618#600#600 S-S-半光澤半光澤G-半光澤半光澤 咬花番號咬花番號拔模斜度拔模斜度平均值平均值打光程度打光程度加工種類加工種類HN20HN202.52.512141214#400#400 喷砂喷砂 HN21HN213315171517#400#400HN22HN22343423252325#400#400HN23HN2345453

26、3373337#320#320HN24HN244419211921#320#320 梨地梨地 HN25HN254423252325#320#320HN26HN264426302630#320#320HN27HN275537403740#320#320HN28HN28565641434143#320#320HN29HN29565645504550#320#320HN30HN306658635863#320#320HN31HN316665736573#320#320S-S-半光澤半光澤G-半光澤半光澤 喷砂流程砂流程模具脱脂模具脱脂封封贴喷砂砂除去除去贴纸清洗清洗防防锈模具脱脂模具脱脂封封贴喷砂用

27、封砂用封贴表面表面处理理蚀刻刻梨地流程梨地流程干燥干燥喷砂砂除去除去贴纸清洗清洗防防锈咬花番号咬花番号拔模斜度拔模斜度平均值平均值打光程度打光程度加工种类加工种类HN1000HN1000114545#800#800HN1001HN1001115656#800#800HN1002HN10021.51.588#800#800HN1003HN1003113434#800#800HN1004HN1004114545#800#800HN1005HN1005115656#800#800HN1006HN10062210111011#600#600HN1007HN10072.52.512131213#600#

28、600HN1008HN10083317191719#600#600HN1009HN10091.51.56767#600#600HN1010HN1010227878#600#600HN1011HN10113313141314#600#600HN1012HN10123.53.525272527#400#400HN1013HN10134433373337#400#400HN1014HN10145543504350#400#400HN1015HN10153319211921#400#400HN1016HN10164432333233#320#320HN1017HN10175536383638#320#

29、320S-S-半光泽半光泽G-半光泽半光泽 咬花番号咬花番号拔模斜度拔模斜度平均值平均值打光程度打光程度加工种类加工种类HN2000HN20001.51.58989#600#600HN2001HN20012213151315#600#600HN2002HN20022.52.522342234#400#400HN2003HN20033.53.540444044#400#400HN2004HN20044444474447#400#400HN2005HN20055.55.561656165#400#400HN2006HN20065.55.560636063#400#400HN2007HN200755

30、61646164#400#400HN2008HN20085563666366#400#400HN2009HN20093333353335#400#400HN2010HN20103.53.543464346#400#400HN2011HN20112220212021#400#400HN2012HN20123328322832#400#400HN2013HN20133.53.530353035#400#400HN2014HN20142.52.519221922#400#400HN2015HN20152.52.525292529#400#400HN2016HN20163333383338#400#4

31、00HN2017HN20174438413841#400#400HN2018HN20184450585058#400#400HN2019HN20195570757075#400#400HN2020HN20202216231623#400#400HN2021HN20212.52.523262326#400#400HN2022HN20223325272527#400#400HN2023HN20234430343034#400#400HN2024HN20244.54.542504250#400#400HN2025HN20255552565256#400#400HN2026HN202655627062

32、70#400#400咬花番号咬花番号拔模斜度拔模斜度平均值平均值打光程度打光程度加工种类加工种类HN3000HN30001.51.54545#800#800HN3001HN30011.51.55656#800#800HN3002HN30021.51.57979#800#800HN3003HN30032.52.5811811#800#800HN3004HN30043310151015#600#600HN3005HN30053316181618#600#600HN3006HN30063.53.517201720#600#600HN3007HN30071.51.57979#600#600HN3008

33、HN300822911911#600#600HN3009HN30092.52.512141214#600#600HN3010HN30102.52.515181518#600#600HN3011HN30113318221822#600#600HN3012HN30123.53.524282428#600#600HN3013HN30133.53.527312731#600#600S-S-半光泽半光泽G-半光泽半光泽 模具脱脂模具脱脂封封贴描描绘图形形 咬花加工面脱脂咬花加工面脱脂皮皮纹流程流程蚀刻刻防防锈喷砂用封砂用封贴清洗清洗除去除去贴纸烘烤烘烤修正修正图形形二次封二次封贴模具脱脂模具脱脂底片裁剪

34、底片裁剪 咬花面脱脂咬花面脱脂图形流程形流程现象象感光膜剥离感光膜剥离蚀刻刻封封贴贴底片底片曝光曝光感光膜涂布感光膜涂布干燥干燥加加热图形修正形修正喷砂砂清洗清洗防防锈电镀(Plating)非电镀镍非电镀镍Hardness HVN100As plated 450/50 RCHeat treated at:-4hr,350F(177C)480 to 520-1hr,750F(400C)Phosphorus content,wt,%:10.5 to 12.0 Melting point:1620F(880C)Corrosion related properties:ASTM B-1171.0 mi

35、l deposit,1,000+hours Wear properties:Taber abraser wear testIndex value wt.loss mg/1,000 cyclesAs plated 5-18Heat treated 1hr 750F(400C)4-8Thermal conductivity:cal/cm/sec/C 0.0105 氨基磺酸氨基磺酸镍电镀摩擦系数摩擦系数0.45 或更小或更小洛氏硬度洛氏硬度40 RC电镀温度温度140F理想用途理想用途尺寸修正尺寸修正电镀硬铬电镀硬铬喷砂（砂（Blasting）Wet Blasting(Liquid Honing)T

36、he liquid honing or wet blasting process uses water to cushion the blast media and eliminates damage to the surface of the component,mold or tool.This process is used for precision surface finishing and allows us to control and regulate the flow and type of material used in the blasting slurry.It al

37、so allows us to control the velocity,pressure,location(areas can be masked)and other engineered elements to provide the optimum finish for your part,mold,die or tool.Wet Blasting ProcessWet blasting is used primarily,but not exclusively,as a surface preparation.This process deep cleans with no damag

38、e,impregnation,dust,warping or contamination to the surface.It also provides superior bonding,extended duty and even abrasion to the surface.Dry Blasting ProcessA dry blasting cabinet system uses compressed air and an abrasive media feeder to mix particles and discharges this media,with the use of a

39、 nozzle,at the part surface.Media is recycled from the system to a hopper for reuse.This process is used for more aggressive surface preparation.How Wet Blasting&Dry Blasting Are UsedWet blasting and dry blasting are used for surface cleaning and preparation including creating a finish before platin

40、g;cleaning&stripping a surface for coating;establishing a stipple finish;gloss adjustment on texture finishes that have been acid engraved;de-burring;rust removal;de-scaling.We use the following Blast Media:Ceramic beads Glass beads Plastic Aluminum oxide Silicon carbide Carborundum Metal shot and s

41、teel grit Glass bead and ceramic bead media are used to clean,smooth,brighten,peen,and de-scale surfaces.Fine glass and ceramic media can smooth or de-burr parts.Aluminum oxide,crushed glass,and steel grit are used in more aggressive applications such as machined components and can remove heavy scale or rust.Wet blasting can also aid in lubricity and release