达意隆灌装机说明书.ppt

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1、Runs for you!为你而转达意隆Runs for you!1Runs for you!为你而转小瓶三合一机小瓶三合一机Rinsing,Filling&Capping Monobloc for small bottles -技术简介技术简介 -Technical Introduction2Runs for you!为你而转 三合一灌装技术 *灌装形式 常温灌装Water filling纯净水、矿泉水、矿物质水、蒸馏水等pure water,mineral water,steamed water,etc.热灌装Hot filling茶、果汁、运动饮料、功能饮料等tea,juice,spor

2、ts drink,function drink,etc.含汽灌装CSD filling可乐、雪碧、汽水等cola,sprite,soda,etc.3Runs for you!为你而转三合一灌装机的产量PETPET瓶瓶常温灌装常温灌装三合一机三合一机，从每小时6000瓶到目前最高的40000瓶PET bottle Water filling 3 in 1 monobloc from 6000bph to 40000bph4Runs for you!为你而转PETPET瓶瓶热灌装热灌装三合一机三合一机，从每小时4500瓶到目前最高的30000瓶PET bottle hot filling mono

3、bloc from 4500bph to 30000bph5Runs for you!为你而转PETPET瓶瓶含汽灌装含汽灌装三合一机三合一机，有每小时14000瓶、27000瓶及36000瓶PET bottle CSD filling monobloc from 18000bph to 36000bph6Runs for you!为你而转以以DQS18A为例为例；DQS18A(sample)洗瓶机 Rinser 灌装机 Filler 旋盖机 Capper 星轮传动 Starwheel Drive洗瓶机Rinser灌装机Filler旋盖机Capper星轮传动Starwheel Drive小瓶灌

4、装机示意7Runs for you!为你而转传传 动动 方方 式式 Drive Ways齿轮传动齿轮传动 Gear Drive18000/H以下Below 18000/H联轴节传动联轴节传动Coupling Drive36000/H以下Below 36000/H同步驱动同步驱动 Synchro Drive36000/H以上Above 36000/H电动机Motor大齿轮轴承Bearing减速器Gearbox联轴节Coupling齿轮Gear8Runs for you!为你而转灌装方式灌装方式 重力灌装重力灌装纯净水、矿泉水、矿物质水、蒸馏水等pure water,mineral water,s

5、teamed water,etc.微负压灌装微负压灌装 -茶、果汁、运动饮料、功能饮料等茶、果汁、运动饮料、功能饮料等tea,juice,sports drink,function drink,etc.等压灌装等压灌装可乐、雪碧、汽水等cola,sprite,soda,etc.定量灌装定量灌装水、果汁、洗发水，洗手液，食用油等.9Runs for you!为你而转回流及排气管Recirculation and vent tube排气管Vent tube灌装时有回流灌装时无回流灌装阀第二代灌装阀第一代灌装阀灌装产量=灌装速度x有效头数x3600/容量10Runs for you!为你而转回流及排

6、气管Recirculation and vent tube排气管Vent tube灌装时有回流灌装时无回流灌装阀第三代灌装阀11Runs for you!为你而转灌装阀灌装阀Filling valve QB/D32960A产品进入Product infeed重力或微负压灌装 回气灌装满瓶后，产品开始回流After filling,product recycle 回流recycle第二代灌装阀多孔板，使产品稳定流动Multi hole plate to stable product flow分流环，使产品散开，沿瓶壁下流，减少泡沫Spray to flow product along the w

7、all avoiding foaming.12Runs for you!为你而转灌装满瓶后，产品开始回流After filling,product recycle果粒灌装阀果粒灌装阀pulp Filling valve QB/D31050 回流recycle产品进入Product infeed重力或微负压灌装第三代灌装阀 回气13Runs for you!为你而转球形罐物流工艺过程Material Flowing Process(Ball Tank)14Runs for you!为你而转球形罐CIP过程CIP Process(Ball Tank)15Runs for you!为你而转重力灌装G

8、ravity filling灌装阀灌装阀Filling Valve QB/D32930产品进入Product infeed.第二代灌装阀 回气多孔板，使产品稳定流动Multi hole plate to stable product flow瓶内空气由排气管排出，当产品进入排气管并与平衡缸达到液位平衡时，灌装结束Air in bottle discharge through vent tube.When pressure of product in vent tube and in filling bowl reaches balance,filling stops with no retur

9、n.回气16Runs for you!为你而转球形罐 Ball Tank-通常用于热灌装及常温灌装 -Generally,for hot&ambient filling环形平衡罐 Ring Tank -通常用于热灌装、常温灌装及含汽灌装 -Generally,for hot,ambient&CSD filling平衡罐平衡罐 Balance Tank17Runs for you!为你而转输送方式输送方式Transfer system空瓶进Empty bottle infeed满瓶出Full bottle dischargePET瓶进入三合一机后，在洗瓶、灌装、旋盖之间的传递，瓶进入三合一机后，

10、在洗瓶、灌装、旋盖之间的传递，有三种方式：有三种方式：PET bottle is passed from rinser to filler and then to capper under 2 methods:托瓶底运行挂瓶颈运行Neck support夹瓶口运行Neck grip18Runs for you!为你而转输送方式输送方式Transfer system挂瓶颈运行Neck support -成熟的技术Mature technolog-运行稳定Steady running -不同瓶口需更换上部卡脖板Change neck plate l according to different n

11、ecks -相同瓶口的不同瓶型及容量切换，只需更换下部星轮及护瓶挡板及相应高度的调节。Only need to change down star wheel、plate and adjust height for different bottle type with the same neck19Runs for you!为你而转洗瓶夹方式传统的洗瓶夹 利用凸轮使滚轮向前或向后动作，从而带动夹子张开或闭合。20Runs for you!为你而转适用于40头及以下的洗瓶机 适用于50头及以上的洗瓶机 21Runs for you!为你而转洗瓶洗瓶Rinser22Runs for you!为你而转

12、风道进瓶卡瓶板分瓶夹瓶口洗瓶23Runs for you!为你而转旋旋 盖盖 机机 Capper旋盖头Capping Head旋盖星轮Capping Starwheel齿轮Gear立柱Post顶板Cover凸轮Cam24Runs for you!为你而转扭矩调整通过调节两片磁体间的间隙，精确控制旋盖扭矩弹簧第二代旋盖头第三代旋盖头4根导向销具有良好的导向性旋盖头结构Capper head structure25Runs for you!为你而转磁体为易损元件 Magnet is unendurable新结构磁性强度加大，两片磁体为非接触式的，并处于密封状态，故不易损伤及磨损 New desig

13、n has stronger magnetic,2 magnets dont touch and in a sealing situation.剖面图cutaway view磁铁Magnet旋旋 盖盖 头头 Capping Head26Runs for you!为你而转主体结构主体结构Machine configuration三合一机在整体结构上，有整体式 洗瓶、灌装、旋盖三部分 安装在同一底板上 Whole type rinser/filler/capper on one base frame分体式分体式 洗瓶、灌装、旋盖 三部分可独立拆分 Split type rinser/filler/capper could be divided27Runs for you!为你而转谢谢大家28