《模具表面处理》PPT课件.pptx

《《模具表面处理》PPT课件.pptx》由会员分享，可在线阅读，更多相关《《模具表面处理》PPT课件.pptx（31页珍藏版）》请在淘文阁 - 分享文档赚钱的网站上搜索。

1、抛光（抛光（Polish)火花火花纹(Thin Fire Texture)化学化学蚀纹（Texture)蚀纹处理和模具斜度理和模具斜度电镀(Plating)喷砂（砂（Blasting）抛光（抛光（Polish)SPI-Society of the Plastics Industry塑料工业协会塑料工业协会Types ofFinishes Current SPIFinish Numbers Description andPrevious Finish NumbersRoughness Comparison R.A.Diamond#1 Diamond Buff（#1钻石膏，光学要求）钻石膏，光学要

2、求）A0#3 Diamond Buff（#3钻石膏，镜面）钻石膏，镜面）A1is comparable to#10-1#6 Diamond Buff（#6钻石膏，镜面）钻石膏，镜面）A2is slightly finer than#21-2#15 Diamond Buff（#15钻石膏，镜面）钻石膏，镜面）A3has more imperfections than2-3Paper600 Grit（600砂纸，光面）砂纸，光面）B1is finer than#32-3400 Grit（400砂纸，光面）砂纸，光面）B2is slightly finer than4-5320 Grit（320砂纸

3、，光面）砂纸，光面）B3is comparable to9-10Stone600 Stone（600油石，光面）油石，光面）C1is finer than#410-12400 Stone（400砂纸，光面）砂纸，光面）C2is slightly finer than25-28320 Stone（320砂纸，哑面）砂纸，哑面）C3is comparable to38-42Dry Blasted#11 Glass Bead（#11粗玻璃砂）粗玻璃砂）D1is finer than#510-12#240 Aluminum Oxide Blast（#240氧化铝）氧化铝）D2is comparable

4、 to26-32#24 Aluminum Oxide Blast（#24氧化铝）氧化铝）D3is a little more coarse than190-230Diamond Mold Polishing&Finishing Specifications钻石抛光石抛光（非常适合（非常适合镀镍和和镀铬）SPIA-1（高（高质量外量外观或者或者镜片模具）片模具）SPIA-2（良好脱模和外（良好脱模和外观）SPIA-3（良好脱模，外（良好脱模，外观无需高光）无需高光）砂砂纸抛光抛光（轻微高光面，良好脱微高光面，良好脱模，用在装模，用在装饰要求不高要求不高的的场合）合）SPIB-1SPIB-2SPI

5、B-3油石抛光油石抛光（非高光面，良好脱模，（非高光面，良好脱模，也是砂也是砂纸和和钻石抛光的石抛光的头道工序）道工序）SPIC-1SPIC-2SPIC-3喷砂抛光砂抛光（网点和（网点和纹理表面）理表面）SPID-1SPID-2SPID-3火花纹火花纹(Thin Fire Texture)号码号码电火花深度（电火花深度（mm)号码号码电火花深度（电火花深度（mm)00.00040210.0044810.00044220.0050420.00048230.0056030.00056240.0064840.00064250.0072050.00072260.0080060.00080270.008

6、8070.00088280.0100080.00100290.0112090.00112300.01280100.00128310.01400110.00140320.01600120.00160330.01800130.00180340.02000140.00200350.02240150.00224360.02520160.00252370.02800170.00280380.03200180.00320390.03600190.00360400.04000200.00400410.04480CHARMILL VDI Specification符号符号粗糙度粗糙度符号符号粗糙度粗糙度AGI

7、E 1Ra 0.2VDI12Ra 0.40AGIE 2Ra 0.315VDI15Ra 0.50AGIE 3Ra 0.5VDI18Ra 0.80AGIE 4Ra 0.8VDI21Ra 1.12AGIE 5Ra 1.25FineVDI24Ra 1.60AGIE 6Ra 2.00FineVDI27Ra 2.24AGIE 7Ra 3.15MedelVDI30Ra 3.15AGIE 8Ra 5.0GrovVDI33Ra 4.50AGIE 9Ra 8.0VDI36Ra 6.30AGIE 10Ra 12.5VDI39Ra 9.00VDI42Ra 12.5VDI45Ra 18.0火花纹规格和图纸表面粗糙度要求

8、对照表火花纹规格和图纸表面粗糙度要求对照表Ra-在取样长度内，轮廓偏距绝对值的算术平均值，单位在取样长度内，轮廓偏距绝对值的算术平均值，单位:。化学蚀纹（化学蚀纹（Texture)号码号码咬花深度咬花深度MT-110000.0102MT-110100.0254MT-110200.0381MT-110300.0508MT-110400.0762MT-110500.1143MT-110600.0762MT-110700.0762MT-110800.0508MT-110900.0889MT-111000.1524MT-111100.0635MT-111200.0508MT-111300.0635MT

9、-111400.0635MT-111500.0698MT-111600.1016MT Specification单位：单位：mmMold-Tech AMold-Tech AMold-Tech BMold-Tech BPtn.#Ptn.#Depth(mm)Depth(mm)AngleAnglePtn.#Ptn.#Depth(mm)Depth(mm)AngleAngleMT-11000MT-110000.00040.000411MT-11200MT-112000.0030.0034.54.5MT-11010MT-110100.0010.0011.51.5MT-11205MT-112050.0025

10、0.002544MT-11020MT-110200.00150.00152.52.5MT-11210MT-112100.00350.00355.55.5MT-11030MT-110300.0020.00233MT-11215MT-112150.00450.00456.56.5MT-11040MT-110400.0030.0034.54.5MT-11220MT-112200.0050.0057.57.5MT-11050MT-110500.00450.00456.56.5MT-11225MT-112250.00450.00456.56.5MT-11060MT-110600.0030.0034.54

11、.5MT-11230MT-112300.00250.002544MT-11070MT-110700.0030.0034.54.5MT-11235MT-112350.0040.00466MT-11080MT-110800.0020.00233MT-11240MT-112400.00150.00152.52.5MT-11090MT-110900.00350.00355.55.5MT-11245MT-112450.0020.00233MT-11100MT-111000.0060.00699MT-11250MT-112500.00250.002544MT-11110MT-111100.00250.00

12、2544MT-11255MT-112550.0020.00233MT-11120MT-111200.0020.00233MT-11260MT-112600.0040.00466MT-11130MT-111300.00250.002544MT-11265MT-112650.0050.00577MT-11140MT-111400.00250.002544MT-11270MT-112700.0040.00466MT-11150MT-111500.002750.0027544MT-11275MT-112750.00350.003555MT-11160MT-111600.0040.00466MT-112

13、80MT-112800.00550.005588蚀纹处理和模具斜度的关系蚀纹处理和模具斜度的关系Mold-Tech CMold-Tech CMold-Tech DMold-Tech DPtn.#Ptn.#DepthDepthAngleAnglePtn.#Ptn.#DepthDepthAngleAngleMT-11300MT-113000.00250.00253.53.5MT-11400MT-114000.0020.00233MT-11305MT-113050.0050.0057.57.5MT-11405MT-114050.00250.002544MT-11310MT-113100.0050.0

14、057.57.5MT-11410MT-114100.00350.00355.55.5MT-11315MT-113150.0010.0011.51.5MT-11415MT-114150.0020.00233MT-11320MT-113200.00250.002544MT-11420MT-114200.00250.002544MT-11325MT-113250.0030.0034.54.5MT-11425MT-114250.00350.00355.55.5MT-11330MT-113300.0020.00233MT-11430MT-114300.0070.0071010MT-11335MT-113

15、350.0020.00233MT-11435MT-114350.0100.0101515MT-11340MT-113400.0030.0034.54.5MT-11440MT-114400.00050.00051.51.5MT-11345MT-113450.0030.0034.54.5MT-11445MT-114450.00150.00152.52.5MT-11350MT-113500.00350.00355.55.5MT-11450MT-114500.00250.002544MT-11355MT-113550.00250.002544MT-11455MT-114550.0030.0034.54

16、.5MT-11360MT-113600.00350.00355.55.5MT-11460MT-114600.00350.00355.55.5MT-11365MT-113650.00450.004577MT-11465MT-114650.0050.0057.57.5MT-11370MT-113700.0040.00466MT-11470MT-114700.0020.00233MT-11375MT-113750.0040.00466MT-11475MT-114750.0020.00233MT-11380MT-113800.0040.00466MT-11480MT-114800.0030.0034.

17、54.5蚀纹处理和模具斜度的关系蚀纹处理和模具斜度的关系Plaque#6Plaque#6Plaque#7Plaque#7Plaque#8Plaque#8Plaque#10Plaque#10Ptn.#Ptn.#Depth(mm)Depth(mm)Ptn.#Ptn.#Depth(mm)Depth(mm)Ptn.#Ptn.#Depth(mm)Depth(mm)Ptn.#Ptn.#Depth(mm)Depth(mm)MT229MT2290.0030.003MT325MT3250.0030.003MT588MT5880.00850.0085MT980MT9800.0040.004MT392MT3920.

18、0040.004MT964MT9640.0030.003MT888MT8880.0130.013MT901MT9010.0030.003MT585MT5850.00350.0035MT1038MT10380.0020.002MT1028MT10280.00350.0035MT945MT9450.00650.0065MT889MT8890.0040.004MT1043MT10430.0020.002MT1067MT10670.0130.013MT970MT9700.0020.002MT1013MT10130.0030.003MT1170MT11700.00250.0025MT1149MT1149

19、0.0130.013MT972MT9720.00250.0025MT1015MT10150.00550.0055MT1192MT11920.00150.0015MT1153MT11530.00750.0075MT973MT9730.00350.0035MT1039MT10390.0030.003MT1239MT12390.0030.003MT1211MT12110.00950.0095MT974MT9740.00250.0025MT1055MT10550.00550.0055MT1240MT12400.0030.003MT1226MT12260.00350.0035MT978MT9780.00

20、30.003MT1068MT10680.00550.0055MT1241MT12410.0020.002MT1227MT12270.00350.0035MT985MT9850.00250.0025MT1070MT10700.0070.007MT1242MT12420.0020.002MT1228MT12280.00950.0095MT1055-1MT1055-10.00010.0001MT1074MT10740.00550.0055MT1243MT12430.0020.002MT1230MT12300.0130.013MT1055-2MT1055-20.00450.0045MT1129MT11

21、290.0030.003MT1244MT12440.00250.0025MT1232MT12320.0030.003MT1055-3MT1055-30.00050.0005MT1159MT11590.0080.008MT1250MT12500.0030.003MT1233MT12330.00350.0035MT1055-4MT1055-40.00750.0075MT1122MT11220.00150.0015MT2019MT20190.00250.0025MT1234MT12340.00350.0035MT1055-5MT1055-50.0010.001MT1125MT11250.0060.0

22、06MT2020MT20200.0020.002MT1235MT12350.00350.0035MT1055MT10550.00150.0015MT1126MT11260.00650.0065MT2028MT20280.00250.0025MT1236MT12360.00350.0035MT1055-6MT1055-60.00170.0017MT1127MT11270.00250.002523053230530.0020.002MT1238MT12380.00450.0045MT1055-7MT1055-70.02250.0225MT1526MT15260.01350.013523064230

23、640.00150.001523031230310.00850.0085昵宏咬花規格表昵宏咬花規格表咬花番號咬花番號拔模斜度拔模斜度平均值平均值打光程度打光程度加工種類加工種類HN-DS11HN-DS11115 75 7800800噴砂咬花噴砂咬花HN-DS12HN-DS121.51.510 1310 13600 800600 800HN-DS13HN-DS132212 1512 15600 800600 800HN-DS14HN-DS142213 1913 19600 800600 800HN-DS01HN-DS013325 3025 30320320HN-DS02HN-DS024435 4

24、035 40320320HN-DS03HN-DS034436 4236 42320320化學咬花化學咬花HN-DS04HN-DS044.54.538 4338 43320320HN-DS05HN-DS051.51.59 139 13800800HN-DS06HN-DS062214 1914 19800800HN-DS07HN-DS072.52.519 2419 24600600HN-DS08HN-DS083325 3025 30400400咬花番号咬花番号拔模斜度拔模斜度平均值平均值打光程度打光程度加工种类加工种类梨地梨地NO.1228989#400#400梨地梨地NO.22.52.51516

25、1516#400#400梨地梨地NO.33315171517#400#400梨地梨地NO.43.53.516181618#400#400梨地梨地NO.54420232023#400#400梨地梨地NO.64.54.525302530#400#400梨地梨地NO.76640424042#320#320梨地梨地NO.86657605760#320#320梨地梨地NO.96660666066#320#320S S-半光泽半光泽G-半光泽半光泽 咬花番號咬花番號拔模斜度拔模斜度平均值平均值打光程度打光程度加工種類加工種類NO.1NO.1111.71.7鏡面鏡面 NO.2NO.2111 1鏡面鏡面 NO

26、.3NO.3111.41.4鏡面鏡面 NO.4NO.4111.81.810001000 NO.5NO.5112.92.910001000 NO.6NO.61.51.54 410001000 NO.7NO.71.51.56.56.5#800#800 NO.8NO.8227 7#800#800 NO.9NO.92.52.57.77.7#800#800 NO.10NO.103310111011#600#600 NO.11NO.11343412151215#600#600 NO.12NO.12454516181618#600#600 S-S-半光澤半光澤G-半光澤半光澤 咬花番號咬花番號拔模斜度拔模斜

27、度平均值平均值打光程度打光程度加工種類加工種類HN20HN202.52.512141214#400#400 喷砂喷砂 HN21HN213315171517#400#400HN22HN22343423252325#400#400HN23HN23454533373337#320#320HN24HN244419211921#320#320 梨地梨地 HN25HN254423252325#320#320HN26HN264426302630#320#320HN27HN275537403740#320#320HN28HN28565641434143#320#320HN29HN29565645504550#

28、320#320HN30HN306658635863#320#320HN31HN316665736573#320#320S-S-半光澤半光澤G-半光澤半光澤 喷砂流程喷砂流程模具脱脂模具脱脂封封贴喷砂砂除去除去贴纸清洗清洗防防锈模具脱脂模具脱脂封封贴喷砂用封砂用封贴表面表面处理理蚀刻刻梨地流程梨地流程干燥干燥喷砂砂除去除去贴纸清洗清洗防防锈咬花番号咬花番号拔模斜度拔模斜度平均值平均值打光程度打光程度加工种类加工种类HN1000HN1000114545#800#800HN1001HN1001115656#800#800HN1002HN10021.51.588#800#800HN1003HN1003

29、113434#800#800HN1004HN1004114545#800#800HN1005HN1005115656#800#800HN1006HN10062210111011#600#600HN1007HN10072.52.512131213#600#600HN1008HN10083317191719#600#600HN1009HN10091.51.56767#600#600HN1010HN1010227878#600#600HN1011HN10113313141314#600#600HN1012HN10123.53.525272527#400#400HN1013HN101344333733

30、37#400#400HN1014HN10145543504350#400#400HN1015HN10153319211921#400#400HN1016HN10164432333233#320#320HN1017HN10175536383638#320#320S S-半光泽半光泽G-半光泽半光泽 咬花番号咬花番号拔模斜度拔模斜度平均值平均值打光程度打光程度加工种类加工种类HN2000HN20001.51.58989#600#600HN2001HN20012213151315#600#600HN2002HN20022.52.522342234#400#400HN2003HN20033.53.54

31、0444044#400#400HN2004HN20044444474447#400#400HN2005HN20055.55.561656165#400#400HN2006HN20065.55.560636063#400#400HN2007HN20075561646164#400#400HN2008HN20085563666366#400#400HN2009HN20093333353335#400#400HN2010HN20103.53.543464346#400#400HN2011HN20112220212021#400#400HN2012HN20123328322832#400#400HN2

32、013HN20133.53.530353035#400#400HN2014HN20142.52.519221922#400#400HN2015HN20152.52.525292529#400#400HN2016HN20163333383338#400#400HN2017HN20174438413841#400#400HN2018HN20184450585058#400#400HN2019HN20195570757075#400#400HN2020HN20202216231623#400#400HN2021HN20212.52.523262326#400#400HN2022HN202233252

33、72527#400#400HN2023HN20234430343034#400#400HN2024HN20244.54.542504250#400#400HN2025HN20255552565256#400#400HN2026HN20265562706270#400#400咬花番号咬花番号拔模斜度拔模斜度平均值平均值打光程度打光程度加工种类加工种类HN3000HN30001.51.54545#800#800HN3001HN30011.51.55656#800#800HN3002HN30021.51.57979#800#800HN3003HN30032.52.5811811#800#800HN3

34、004HN30043310151015#600#600HN3005HN30053316181618#600#600HN3006HN30063.53.517201720#600#600HN3007HN30071.51.57979#600#600HN3008HN300822911911#600#600HN3009HN30092.52.512141214#600#600HN3010HN30102.52.515181518#600#600HN3011HN30113318221822#600#600HN3012HN30123.53.524282428#600#600HN3013HN30133.53.52

35、7312731#600#600S S-半光泽半光泽G-半光泽半光泽 模具脱脂模具脱脂封封贴描描绘图形形 咬花加工面脱脂咬花加工面脱脂皮纹流程皮纹流程蚀刻刻防防锈喷砂用封砂用封贴清洗清洗除去除去贴纸烘烤烘烤修正修正图形形二次封二次封贴模具脱脂模具脱脂底片裁剪底片裁剪 咬花面脱脂咬花面脱脂图形流程图形流程现象象感光膜剥离感光膜剥离蚀刻刻封封贴贴底片底片曝光曝光感光膜涂布感光膜涂布干燥干燥加加热图形修正形修正喷砂砂清洗清洗防防锈电镀电镀(Plating)非电镀镍非电镀镍高高级防氧化保防氧化保护中等耐磨中等耐磨修正公差要求不高的位置（修正公差要求不高的位置（0.003”）Hardness HVN100

36、As plated 450/50 RCHeat treated at:-4hr,350F(177C)480 to 520-1hr,750F(400C)Phosphorus content,wt,%:10.5 to 12.0 Melting point:1620F(880C)Corrosion related properties:ASTM B-1171.0 mil deposit,1,000+hours Wear properties:Taber abraser wear testIndex value wt.loss mg/1,000 cyclesAs plated 5-18Heat tre

37、ated 1hr 750F(400C)4-8Thermal conductivity:cal/cm/sec/C 0.0105 氨基磺酸镍电镀氨基磺酸镍电镀复复杂的尺寸修正（的尺寸修正（0.25mm沉沉积厚度）厚度）耐摩擦和耐磨耐摩擦和耐磨损防腐防腐蚀作作为电镀铬的基的基础层摩擦系数摩擦系数0.45 或更小或更小洛氏硬度洛氏硬度40 RC电镀温度电镀温度140F理想用途理想用途尺寸修正尺寸修正电镀硬铬电镀硬铬耐摩擦和耐磨耐摩擦和耐磨损硬度硬度72RC0.0003-0.0004厚度厚度喷砂（喷砂（Blasting）Wet Blasting(Liquid Honing)The liquid honi

38、ng or wet blasting process uses water to cushion the blast media and eliminates damage to the surface of the component,mold or tool.This process is used for precision surface finishing and allows us to control and regulate the flow and type of material used in the blasting slurry.It also allows us t

39、o control the velocity,pressure,location(areas can be masked)and other engineered elements to provide the optimum finish for your part,mold,die or tool.Wet Blasting ProcessWet blasting is used primarily,but not exclusively,as a surface preparation.This process deep cleans with no damage,impregnation

40、,dust,warping or contamination to the surface.It also provides superior bonding,extended duty and even abrasion to the surface.Dry Blasting ProcessA dry blasting cabinet system uses compressed air and an abrasive media feeder to mix particles and discharges this media,with the use of a nozzle,at the

41、 part surface.Media is recycled from the system to a hopper for reuse.This process is used for more aggressive surface preparation.How Wet Blasting&Dry Blasting Are UsedWet blasting and dry blasting are used for surface cleaning and preparation including creating a finish before plating;cleaning&str

42、ipping a surface for coating;establishing a stipple finish;gloss adjustment on texture finishes that have been acid engraved;de-burring;rust removal;de-scaling.We use the following Blast Media:Ceramic beads Glass beads Plastic Aluminum oxide Silicon carbide Carborundum Metal shot and steel grit Glas

43、s bead and ceramic bead media are used to clean,smooth,brighten,peen,and de-scale surfaces.Fine glass and ceramic media can smooth or de-burr parts.Aluminum oxide,crushed glass,and steel grit are used in more aggressive applications such as machined components and can remove heavy scale or rust.Wet blasting can also aid in lubricity and release